FIELD QUALITY PLAN

FOR CIVIL WORKS (ERECTION)

FOR

2 X 520MW TPP AT VIZAG

HINDUJA NATIONAL POWER CORPORATION

BHARAT HEAVY ELECTRICALS LIMITED POWER SECTOR EASTERN REGION

DOC.NO.:QPE:VZG:520:CL:01 REV.NO. :R00

WI:QLY:03-F02/R0

FIELD QUALITY PLAN

FOR
CIVIL WORKS (ERECTION)

FOR

2 X 520MW TPP AT VIZAG

HINDUJA NATIONAL POWER CORPORATION
PREPARED BY DGM/QLY, PSER FQP NO. ORIGINAL DATE OF ISSUE REVISION NO. & DATE COPY NO. ISSUED TO DATE OF ISSUE CONTROLLED / INFORMATION COPY APPROVED BY HEAD / QLY, PSER

QPE:VZG:520:CL:01

18.09..2010 R00 / 18.09.2010

ISSUED BY
(SIGNATURE & DESIGNATION)

BHARAT HEAVY ELECTRICALS LIMITED POWER SECTOR EASTERN REGION

WI:QLY:03-F03/R0

PSER

FIELD QUALITY PLAN FOR CIVIL WORKS (ERECTION)

FQP. NO.: QPE:VZG:520:CL:01 REV. NO. : R00 SHEET 1 / 1 SHEETS

CONTENTS
S.NO. 1.0 2.0 3.0 DESCRIPTION STATUS OF REVISIONS AUTHORISATION FOR DIFFERENT CATEGORIES OF CHECK STATEMENT OF CHECKS FOR ERECTION i) Test Laboratory Establishment ii) iii) iv) v) vi) vii) viii) ix) x) xi) xii) xiii) xiv) xv) xvi) xvii) Bricks Levelling and grading Earth Work Piling Cement Fine Aggregate (Sand) Course Aggregate Reinforcing Steel Water Form Work (Shuttering) Plant & Machinery Embedded Parts Concreting Testing Water Retaining Structure Water Supply NO. OF SHEETS 1 1 29

xviii) Drainage and Sanitation xix) xx) xxi) xxii) Flooring and Finishing Works Weathering Course Bitumen Top Plastering

xxiii) Suspended Ceiling xxiv) Bought out Items xxv) Roof Decking

xxvi) Records xxvii) Wall Cladding Work 3 A. 4.0 5.0 6.0 7.0 ANNEXURES (I TO VI ) DOCUMENT REFERRED IN FIELD QUALITY PLAN LOGSHEET L-00 TO L-05 PROTOCOL FEEDBACK ON FIELD QUALITY PLAN 12 1 6 1 1

WI:QLY:03-F04/R0

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FIELD QUALITY PLAN FOR CIVIL WORKS (ERECTION)

FQP. NO.: QPE:VZG:520:CL:01 REV. NO. : R00 SHEET 1 / 1 SHEETS

STATUS OF REVISIONS
SL. NO. REFERENCE OF SHEETS REVISED REVISION NO. & DATE REMARKS

NIL

WI:QLY:03-F05/R0

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FIELD QUALITY PLAN FOR CIVIL WORKS (ERECTION)

FQP. NO.: QPE:VZG:520:CL:01 REV. NO. : R00 SHEET 1 / 1 SHEETS

AUTHORISATION FOR DIFFERENT CATEGORIES OF CHECKS

Classification of Check -------------------------------Symbol Description A B C Critical Major Minor Checking Authority Accepting Authority

BHEL & Customer BHEL BHEL

Customer HOS BHEL

Legend :

Customer : Customer or any other agency authorised by customer. BHEL HOS : Concerned engineers of BHEL Task Performer. : HEAD OF SECTION for BHEL

NOTE : 1. Quantum of check shall be 100% for all characteristics unless otherwise mentioned in reference documents. Customer shall witness A category checks. He is also authorised to carry out Surveillance in any of the B & C category of checks at his discretion. In case of non-conformity, accepting authority shall ensure dispositioning before accepting and the dispositioning shall be reflected in log sheets / protocols. Dispositioning of non-conformities to be authorised by Head/TSX with intimation to Head/Quality. Instruments with valid calibration to be used for measurements.

2.

3.

4.

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FIELD QUALITY PLAN FOR CIVIL WORKS (ERECTION)

FQP. NO.: QPE:VZG:520:CL:01 REV. NO. : R00 SHEET 1 / 29 SHEETS

STATEMENT OF CHECKS
520 MW

Capacity / Type :

System :

Civil

Sub-system :

------------------------

Area :

Erection

NOTES :

1. For checks where logsheets are not called for, suitable records should be maintained in the form of logsheets / protocols. 2. As an evidence of having carried out the work satisfactorily, a general purpose logsheet, L-00 shall be maintained for all the checks. 3. Drawing / Contract requirements shall apply over and above the checks given. 4. Abbreviations used in the column Type of check are: R : Record verification M: Measurement V : Visual P : Physical T : Test

WI:QLY:03-F07/R0

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FIELD QUALITY PLAN FOR CIVIL WORKS ( STATEMENT OF CHECKS)

SUB-SYSTEM : TEST EQUIPMENT
TYPE OF CHECK INSTRUMENT

FQP. NO.: QPE:VZG:520:CL:01

REV. NO. : R00 SHEET

QUANTUM / FREQUENCY OF CHECK

SYSTEM : CIVIL WORKS

S.NO. CHARACTERSTICS

AREA : ERECTION
CLASS REFERENCE DOCUMENT/ ACCEPTANCE STANDARD

2 /

29 SHEETS
REMARKS

FORMAT OF RECORD

1.0

TEST LABORATORY ESTABLISHMENT : a)Ensure that test laboratory is established at site sufficiently before commencement of civil work. (List of equipment as per Annexure-I)

Annexure-I

100%

b) Preliminary Survey & Layout

Layout drawing of important foundations

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PSER

FIELD QUALITY PLAN FOR CIVIL WORKS ( STATEMENT OF CHECKS)

SUB-SYSTEM : BRICKS
TYPE OF CHECK INSTRUMENT

FQP. NO.: QPE:VZG:520:CL:01

REV. NO. : R00 SHEET 3

QUANTUM / FREQUENCY OF CHECK

SYSTEM : CIVIL WORKS

S.NO. CHARACTERSTICS

AREA : ERECTION
CLASS REFERENCE DOCUMENT/ ACCEPTANCE STANDARD

29 SHEETS
REMARKS

FORMAT OF RECORD

2.0 2.1

BRICKS : Ensure that the bricks are free from cracks, warpage and of uniform colour. V B IS1077/ IS12894 One for every 10000 nos. or part thereof DO Protocol

2.2

Ensure clear ringing sound is heard on being struck

DO

Protocol

2.3

a)

Check for the dimension, Check for bond / closers thickness of joints in masonry, Line, level and plumb, Racking out joints, keys in brick work, if any.

Steel Tape, spirit or water level

DO

DO

Protocol

b) 2.4

P M .Compressive Strength Testing machine,weigh balance Weigh balance, Oven

B A

DO DO

DO DO

Protocol L06,L07

Ensure that the following tests are conducted : - Compressive strength & water absorption

2.5 2.6

Check for soundness Check for efflorescence & curing.

P V

C C

DO DO

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FIELD QUALITY PLAN FOR CIVIL WORKS ( STATEMENT OF CHECKS)

SUB-SYSTEM : levelling and grading
TYPE OF CHECK INSTRUMENT

FQP. NO.: QPE:VZG:520:CL:01

REV. NO. : R00 SHEET 4

QUANTUM / FREQUENCY OF CHECK FORMAT OF RECORD

SYSTEM : CIVIL WORKS

S.NO. CHARACTERSTICS

AREA : ERECTION
CLASS REFERENCE DOCUMENT

29 SHEETS
REMARKS

3.0 3.1

LEVELLING & GRADING: Ensure that the vegetation in the plant area is completely removed. Ensure that excavation is carried out for levelling & grading including dressing to the specified levels & grades. Ensure that surplus earth unsuitable for filling are dumped and leveled as specified. FILLING AND COMPACTION: Check that all the "blocks" are filled with approved filled material as per priority. Ensure that the area to be filled is free from water slush, vegetables, roots etc. Ensure that compaction is carried out for the original ground with required passes of rolling. Carry out the leveling of the filled area Ensure that the filled material is spread in horizontal layers not exceeding 300mm. Ensure that each block is finished with formation level, as specified. Check that watering is done before starting compaction

100%

3.2

Drawing

100%

Log book

3.3

Tech.Specn.

4.0 4.1

100%

4.2

100%

4.3

Tech specn

100%

4.4 4.5

V V

C C

Levelling Plan 100%

4.6

Levelling instrument

Tech specn

100%

register

4.7

IS 2720

100%

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FIELD QUALITY PLAN FOR CIVIL WORKS ( STATEMENT OF CHECKS)

SUB-SYSTEM : Filling and compaction
TYPE OF CHECK INSTRUMENT

FQP. NO.: QPE:VZG:520:CL:01

REV. NO. : R00 SHEET 5

QUANTUM / FREQUENCY OF CHECK FORMAT OF RECORD

SYSTEM : CIVIL WORKS

S.NO. CHARACTERSTICS

AREA : ERECTION
CLASS REFERENCE DOCUMENT

29 SHEETS
REMARKS

4.8

Ensure that the compaction is carried out by rolling to the required extent Ensure that the compacted soil is tested for "DRY DENSITY" for each filling. Acceptance criteria for dry density is >90% Ensure additional two samples are tested where the sample does not satisfy the specified condition after further compaction of the layer Note: Two samples for each layer should satisfy the specified condition

IS 2720/

100%

4.9

Core cutter

Is 2720/Tech specn

Once in every 10000M2 On each compacted layer on above

Register .

4.10

Core cutter

B IS 2720/Tech specn

Register

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FIELD QUALITY PLAN FOR CIVIL WORKS ( STATEMENT OF CHECKS)

SUB-SYSTEM : EARTH WORKS
TYPE OF CHECK INSTRUMENT

FQP. NO.: QPE:VZG:520:CL:01

REV. NO. : R00 SHEET 6

QUANTUM / FREQUENCY OF CHECK FORMAT OF RECORD

SYSTEM : CIVIL WORKS

S.NO. CHARACTERSTICS

AREA : ERECTION
CLASS REFERENCE DOCUMENT

29 SHEETS
REMARKS

5.0 5.1

EARTH WORK (Excavation, Filling, Compaction) : Ensure that the material is as per standard : a) Proctor Density & Optimum moisture content (Standard Proctor Test) M Oven, Weigh balance Oven, Weigh balance A Annexure-II IS 2720 IRC-37 IS 2720 IRC-37 Annexure-II Protocol

b) Relative Density Index 5.2 Degree of Compaction of fill. a) Dry Density by Core Cutter Method / Sand Displacement Method Moisture Content of Fill before Compaction Dry Density by Proctor Needle Penetration

Annexure-II

Protocol

As per IS 2720

IS 2720

Annexure-II

Protocol

b) c)

M M

As per IS 2720 As per IS 2720

A A

IS 2720 IS 2720

Annexure-II Annexure-II

Protocol Protocol

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PSER

FIELD QUALITY PLAN FOR CIVIL WORKS ( STATEMENT OF CHECKS)

SUB-SYSTEM : PILING
TYPE OF CHECK INSTRUMENT

FQP. NO.: QPE:VZG:520:CL:01

SYSTEM : CIVIL WORKS

S.NO. CHARACTERSTICS

AREA : ERECTION
CLASS REFERENCE DOCUMENT/ ACCEPTANCE STANDARD QUANTUM / FREQUENCY OF CHECK

REV. NO. : R00 SHEET 7 / 29 SHEETS

FORMAT OF RECORD REMARKS

6.0 6.1 6.1.1 a)

PILING WORKS : Checks during Boring Operation Drill Mud (Bentonite) Specific Gravity P/MTC Pycnometer B 1.034-1.0 One from each lot -doMTC/Lab report -do1.034-1.0 of Contract Doc.

b)

Differential Free Swell

-do-

Cylindrical Jar

DFS should be more than 540% 300% - 400%

c)

Liquid Limit

-do-

Casagrande Apparatus pH Kit

-do-

-do-

B
9-11.5 -do-do-

d)

pH value

-do-

B B B A A
Sand Content should not be more than 7% 30 Sec 90 Sec -do-do-

e)

Sand Content

-do-

Cylindrical Jar

f)

Marsh Cone Viscosity

-do-

Marsh Cone

-do-

-do-

6.1.2

Centring of pile on positioning of pile location

Total Station

As per IS 2911 (Part 1/Sec 2)-1979 -do-

100%

Pour Card

6.1.3

Verticality of pile bore

-do-

Chain Link with plumbing

100%

Protocol

WI:QLY:03-F08/R0