You are on page 1of 43

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

MUC LUC
LI NOI AU Trang 2 CHNG 1: PHAN TCH CHI TIET 3 CHNG 2: XAC NH DANG SAN XUAT 4 CHNG 3: CHON PHOI & PHNG PHAP CHE TAO PHOI 5 CHNG 4: TIEN TRNH GIA CONG CAC BE MAT 9 CHNG 5: THIET KE NGUYEN CONG 14 CHNG 6: XAC NH LNG D GIA CONG 22 & KCH THC TRUNG GIAN CHNG 7: XAC NH CHE O CAT 26 & THI GIAN GIA CONG C BAN CHNG 8: THIET KE O GA CONG NGHE 32 KET LUAN 37 TAI LIEU THAM KHAO 38

AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 1

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

LI NOI AU
e phuc vu cho viec cai tien va nang cao chat lng san pham c kh, viec e ra quy trnh cong nghe thch hp va co hieu qua la van e rat quan trong. Ngoai ra, e am bao c yeu cau thiet ke, at tnh cong nghe cao, san pham lam ra c s dung rong rai, viec e ra quy trnh cong nghe thch hp la cong viec phai c u tien hang au. Viec thiet ke quy trnh cong nghe thch hp con giup ngi cong nhan giam c thi gian gia cong, tang c nang suat, lam cho gia thanh san pham ha hn, ap ng c nhu cau cua th trng. Mot chi tiet may co the co nhieu quy trnh cong nghe khac nhau, viec thiet ke quy trnh cong nghe c chon trong o an nay a c chon sao cho hp ly nhat ong thi am bao yeu cau ve chat lng, gia thanh, thi gian. Cac so lieu va thong so tnh toan eu c co hng dan t tai lieu va bang kinh nghiem. Tuy vay, o an cong nghe che tao may nay c thc hien lan au tien, nen khong the tranh khoi cac sai sot trong qua trnh tnh toan, thiet ke. Chung em mong c cac thay co gop y, bo sung kien thc cung nh ch bao cho chung em e kien thc cua chung em ngay cang phong phu hn.

AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 2

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

CHNG 1: PHAN TCH CHI TIET


1.1- Ten chi tiet: Ga dan hng. 1.2- Cong dung va ieu kien lam viec cua chi tiet gia cong:
Ga dan hng la chi tiet trung gian e lien ket hai truc song song vi nhau, e truc nay di chuyen song song vi truc kia.

1.3- Vat lieu va c tnh yeu cau:

-Vat lieu: Gang xam (GX 32-52), theo sach kim loai hoc va nhiet luyen ta co: + b = 120 N / mm 2 , u = 280 N / mm 2 , n = 500 N / mm 2 + HB = 190 + Gang xam la hp kim sat vi cacbon va co cha mot so nguyen to khac nh (0,5 4,5)%Si, (0,4 0,6)%Mn, 0,8%P, 0,12%S, ngoai ra con co them Cr, Cu, Ni, Al + Gang xam co o ben nen cao chu mai mon, tnh uc tot, gia cong c de, nhe, re va giam rung ong.

1.4- Phan tch yeu cau ky thuat:

Ta can quan tam en cac yeu cau ky thuat sau: -Ve kch thc: + 50 +0.039 , co dung sai lo la H8 + 15 +0,027 , co dung sai lo la H8 -Ve o nhan cua be mat gia cong: + Mat tru trong cua lo co ng knh 50 +0.039 o o nham be mat la Ra=1,25 + Mat tru trong cua lo co ng knh 15+0,027 co o nham be mat la Ra=2,5

CHNG 2: XAC NH DANG SAN XUAT


AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 3

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

2.1- Muc ch: Xac nh hnh thc to chc san


xuat(n chiec,hanh loat nho, hang loat va, hang loat ln hay hang khoi) e t o cai thien tnh cong nghe cua chi tiet ,chon phng phap che tao phoi,chon thiet b cong nghe hp ly cho viec gia cong chi tiet. Cac yeu to phu thuoc: + San lng che tao. + Khoi lung chi tiet.

2.2- San lung chi tiet can che tao trong mot nam:
Trong o: +N0 = 10.000 (chiec): La so san pham trong mot nam theo e bai yeu cau. +m = 1 :so lng chi tiet nh nhau trong mot san pham. + = 1020% :so % d tr lam phu tung cho chi tiet may noi tren, chon =15%. + = 35% :so % chi tiet phe pham trong qua trnh che tao, chon =4%. N = 10.000 x1x1 +
0,15 0,04 x 1 + = 11960 chiec/nam. 100 100

N = N 0 * m * 1 + * 1 + 100 100

2.3- Khoi lng chi tiet:

Theo e bai ta co m = 1.147 kg * Vay :Theo Bang 2.1 [1-24]:Ta xac nh c dang san xuat la: Hang loat va.
V dang san xuat ay khong phai la san xuat hang loat ln hay hang khoi, nen ta khong can xac nh nhp san xuat.

AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 4

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

CHNG 3: CHON PHOI & PHNG PHAP CHE TAO PHOI


Trong gia cong c kh cac dang phoi co the la: phoi uc, ren, dap, can. Xac nh loai va phng phap che tao phoi phai nham muc ch bao am hieu qua kinh te ky thuat chung cua quy trnh che tao chi tiet, ong thi tong ph ton che tao chi tiet ke t cong oan che tao phoi cho ti cong oan gia cong chi tiet phai thap nhat. Khi xac nh loai phoi va phng phap che tao phoi cho chi tiet ta can phai quan tam en ac iem ve ket cau va yeu cau chu tai khi lam viec cua chi tiet (hnh dang, kch thc, vat lieu, chc nang, ieu kien lam viec) San lng hang nam cua chi tiet ieu kien san xuat thc te xet ve mat ky thuat va to chc san xuat (kha nang ve trang thiet b, trnh o ky thuat che tao phoi) Mac khac khi xac nh phng an tao phoi cho chi tiet ta can quan tam en ac tnh cua cac loai phoi va lng d gia cong ng vi tng loai phoi. Sau ay la mot vai net ve ac tnh quan trong cua cac loai phoi thng c s dung: Phoi uc: Kha nang tao hnh va o chnh xac cua phng phap uc phu thuoc vao cach che tao khuon,co the uc c chi tiet co hnh dang t n gian en phc tap (chi tiet cua ta co hnh dang kha phc tap) . Phng phap uc vi cach lam khuon theo mau go hoac dng n gian cho o chnh xac cua phoi uc thap. Phng phap uc ap lc trong khuon kim loai cho o chnh xac vat uc cao. Phng phap uc trong khuon cat, lam khuon thu cong co pham vi ng dung rong, khong b han che bi kch thc va khoi lng vat uc, ph ton che tao phoi thap,tuy nhien nang suat khong cao. Phng phap uc ap lc trong khuon kim loai co pham vi ng dung hep hn do b han che ve kch thc va khoi lng vat uc, ph ton che tao khuon cao va gia thanh che tao phoi cao,tuy nhien phng phap nay lai co nang suat cao thch hp cho san suat hang loat va. Phoi ren:
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 5

3.1- Dang phoi:

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

Phoi t do va phoi ren khuon chnh xac thng c ap dung trong nganh che tao may. Phoi ren t do co he so dung sai ln, cho o ben c tnh cao, phoi co tnh deo va an hoi tot. phng phap ren t do, thiet b, dung cu che tao phoi la van nang, ket cau n gian,nhng phng phap nay ch tao c cac chi tiet co hnh dang n gian ,nang suat thap. Ren khuon co o chnh xac cao hn,nang suat cao nhng phu thuoc vao o chnh xac cua khuon .Mat khac khi ren khuon phai co khuon chuyen dung cho tng loai chi tiet do o ph ton tao khuon va che tao phoi cao. Phng phap nay kho at c cac kch thc vi cap chnh xac 7-8 nhng chi tiet co hnh dang phc tap. Phoi can: Co profin n gian, thong thng la tron, vuong, luc giac, lang tru va cac thanh hnh khac nhau, dung e che tao cac truc trn, truc bac co ng knh t thay oi, hnh ong, ong vat, tay gat, truc then, mat bt. Phoi can nh hnh pho bien thng la cac loai thep goc, thep hnh I, U, V c dung nhieu trong cac ket cau lap. Phoi can nh hnh cho tng lnh vc rieng, c dung e che tao cac loai toa tau, cac may keo, may nang chuyen Phoi can ong dung che tao cac chi tiet ong, bac ong, then hoa, tang trong, cac tru rong C tnh cua phoi can thng cao, sai so kch thc cua phoi can thng thap, o chnh xac phoi can co the at t 912. Phoi can c dung hp ly trong trng hp sau khi can khong can phai gia cong c tiep theo, ieu o ac biet quan trong khi che tao cac chi tiet bang thep va hp kim kho gia cong, at tien.
=> Chi tiet gia an hng co hnh dang kha phc tap va co mot so mat co o chnh xac kch thc kha cao (cap 7-8), nen ta khong dung phng phap can e tao phoi. Ngoai ra trong thc te san xuat ngi ta con dung phoi han nhng quy mo san xuat nho n chiec.

Chon phoi: Da vao ac iem cua cac phng phap tao phoi tren, ta chon phng phap uc v: + Gia thanh che tao vat uc re + Thiet b au t phng phap nay tng oi n gian,cho nen au t thap + Phu hp vi san xuat hang loat va + o nham be mat, o chnh xac sau khi uc co the chap nhan e co the tiep tuc gia cong tiep theo
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 6

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

Trong uc phoi co nhng phng phap sau: 1. uc trong khuon cat mau go - Chat lng be mat vat uc khong cao, ga thanh thap, trang thiet b n gian, thch hp cho dang san xuat n chiec va loat nho. - Loai phoi nay co cap chnh xac IT16 IT17. - o nham be mat: Rz=160m. => Phng phap nay cho nang suat trung bnh, chat lng be mat khong cao,gay kho khan trong cac bc gia cong tiep theo. 2. uc trong khuon cat mau kim loai: - Neu cong viec lam khuon c thc hien bang may th co cap chnh xac kha cao, gia thanh cao hn so vi uc trong khuon cat mau go,v gia tao khuon cao. - Cap chnh xac cua phoi: IT15 IT16. - o nham be mat: Rz=80m.=> Chat lng be mat cua chi tiet tot hn phng phap uc vi mau go,uc c cac chi tiet co hnh dang phc tap, nang suat phu hp vi dang san xuat loat va va ln. 3. uc trong khuon kim loai: - o chnh xac cao, gia thanh au t thiet b ln, phoi co hnh dang gan giong vi chi tiet nen lng d nho, tiet kiem c vat lieu nhng gia thanh san pham cao. - Cap chnh xac cua phoi: IT15 - o nham be mat: Rz=80m. =>Phng phap nay cho nang suat cao,ac tnh ky thuat cua chi tiet tot nhng gia thanh cao nen khong phu hp vi tnh kinh te trong san suat loat va. 4. uc ly tam: - Loai nay ch phu hp vi chi tiet dang tron xoay, rong, oi xng, ac biet la cac chi tiet hnh ong hay hnh xuyen. - Kho nhan c ng knh lo ben trongvat uc chnh xac v kho nh c lng kim loai rot vao khuon chnh xac - Chat lng be mat trong vat uc kem (oi vi vat uc tron xoay) v cha nhieu tap chat va x. 5. uc ap lc: - Dung ap lc e ien ay kim loai trong long khuon. - Hp kim e uc di ap lc thng la hp kim Thiec, Ch, Kem, Mg, Al,Cu. - uc di ap lc dung e che tao cac chi tiet phc tap nh vo bm xang, dau, nap buong ep, van dan kh

3.2- Phng phap che tao phoi:

AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 7

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

- Trang thiet b at nen gia thanh san pham cao.ac tnh ky thuat tot nhng oi vi dang san suat loat va th hieu qua kinh te khong cao. 6. uc trong khuon vo mong: - La dang uc trong khuon cat nhng thanh khuon mong chng 6-8mm. - Co the uc c gang , thep, kim loai mau nh khuon cat,khoi lng vat uc en 100 kg. - Dung trong san xuat loat ln va hang khoi. 7. uc lien tuc: -La qua trnh rot kim loai long eu va lien tuc vao moat khuon bang kim loai,xung quanh hoac ben trong khuon co nc lu thong lam nguoi (con goi la bnh ket tinh) .Nh truyen nhiet nhanh nen kim loai long sau khi rot vao khuon c ket tinh ngay, vat uc c keo lien tuc ra khoi khuon bang c cau ac biet nh con lan -Thng dung e uc ong, uc thoi, uc tam. Ket luan: -Vi nhng yeu cau cua chi tiet a cho, tnh kinh te cung nh dang san xuat ta se chon phng phap che tao phoi uc trong khuon cat mau kim loai, lam khuon bang may. -Phoi uc at cap chnh xac la II. -Cap chnh xac kch thc IT15. -o nham be mat: Rz=80m. -Chi tiet c che tao bang gang xam, c uc trong khuon cat mau kim loai, lam khuon bang may, mat phan khuon nam ngang. -Lng d pha tren: 4mm. -Lng d pha di va mat ben: 4 mm. -Goc nghieng thoat khuon: 30 -Ban knh goc ln: 3 mm.

3.3- Xac nh lng d gia cong:

AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 8

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

CHNG 4: TIEN TRNH GIA CONG CAC BE MAT


4.1- anh so cac be mat:

AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 9

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

a) Be mat 1: + Loai be mat : mat phang Chon phng phap gia cong: PHAY. Phng phap gia cong PHAY MAT AU Tho Tinh Mong

4.2- Phng phap gia cong cac be mat:

Cap chnh xac Kinh at te c 12 - 14 11 10 8-9 6-7

o nham be mat Ra(m ) 6,3 - 12,5 3,2 - 6,3 (0,8) - 1,6

b) Be mat 2: + Loai be mat : lo tru thong Chon phng phap gia cong : KHOET DOA.
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 10

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

Phng phap gia cong KHOET Tho Tinh Na tinh Tinh

Cap chnh xac Kinh te 12 - 15 10 - 11 9-10 7-8 at c 8-9 8 -

o nham Ra (m ) 12,5-25 3,2-6,3 6,3 - 12,5 1,6-3,2

DOA

c) Be mat 3: + Loai be mat : Mat phang Chon phng phap gia cong : PHAY Phng phap gia cong PHAY MAT PHANG Tho Ban tinh Tinh Cap chnh xac Kinh at te c 12 - 14 11 8-9 10 7-8 o nham be mat Ra(m ) 6,3 - 12,5 3,2 - 6,3 (0,8) 2,5

d) Be mat 4: + Loai be mat : lo thong Chon phng phap gia cong : KHOAN - KHOET - DOA Phng phap gia cong KHOAN d<15 mm d>15 mm Tho Tinh Na tinh Tinh Cap chnh xac Kinh te 12 - 14 12 - 14 12 - 15 10 - 11 9-10 7-8 at c 10 - 11 10 - 11 8-9 8 o nham Ra (m ) 6,3 - 12,5 12,5 - 25 12,5-25 3,2-6,3 6,3 - 12,5 1,6-3,2

KHOET

DOA

e) Be mat 5:
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 11

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

+ Loai be mat : mat lo Chon phng phap gia cong : KHOAN Phng phap gia cong KHOAN d<15 mm d>15 mm Cap chnh xac Kinh te 12 - 14 12 - 14 at c 10 - 11 10 - 11 o nham Ra (m ) 6,3 - 12,5 12,5 - 25

f) Be mat 6: + Loai be mat: Ranh Chon phng phap gia cong: PHAY. Phng phap gia cong PHAY RANH Cap chnh xac at Kinh te c 12 - 14 o nham be mat Ra(m ) 2,5-6,3

4.3- Cac be mat can gia cong:


Mat au 1&13 Mat 6&3 Mat tru trong 2 Mat lo 4 Mat lo bulong 12 Ranh 10

4.4- Chon chuan cong nghe:


Chon mat 13 lam chuan tho e gia cong mat 1. Chon mat 1&2 lam chuan tinh e gia cong cac be mat con lai.

4.5- Chon trnh t gia cong cac be mat:

am bao o chnh xac ve kch thc, v tr tng quan va o nham cac be mat theo yeu cau e ra. 2. Noi dung: a) Chon phng phap gia cong cac be mat phoi: da vao yeu cau ac tnh k thuat ta chon phng phap gia cong cho cac be mat la: tien, khoan, khoet, doa, phay, b) Lap quy trnh cong nghe: Quy trnh cong nghe 1: * Nguyen cong 1:
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 12

1. Muc ch: xac nh trnh t gia cong hp ly nham

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

- nh v mat tru ngoai (8), mat au (13) phay tho mat au (1). * Nguyen cong 2: - Bc 1: nh v mat tru ngoai (8), mat au (1) phay tho mat au (13). - Bc 2: nh v mat tru ngoai (8), mat au (1) phay tinh mat au(13). * Nguyen cong 3: - nh v mat tru ngoai (8), mat au (1) phay tinh mat au (1). * Nguyen cong 4: - Bc 1: nh v mat tru ngoai (8), mat au (1) khoet tho lo (2). - Bc 2: nh v mat tru ngoai (8), mat au (1) khoet tinh lo (2). - Bc 3: nh v mat tru ngoai (8), mat au (1) doa tinh lo (2). * Nguyen cong 5: - Bc 1: nh v mat lo (2) va mat au (13) phay tho mat au (3). - Bc 2: nh v mat lo (2) va mat au (13) phay ban tinh mat au (3). - Bc 3: nh v mat lo (2) va mat au (13) phay tinh mat au (3). * Nguyen cong 6: - Bc 1: nh v mat lo (2) va mat au (1) khoan tho lo (4). - Bc 2: nh v mat lo (2) va mat au (1) khoet tho lo (4). - Bc 3: nh v mat lo (2) va mat au (1) khoet tinh lo (4). - Bc 4: nh v mat lo (2) va mat au (1) doa tinh lo (4) * Nguyen cong 7: - nh v mat lo (2) va mat au (1) phay tho mat (5). * Nguyen cong 8: - nh v mat lo (2) va mat au (1) phay tho ranh (11). Quy trnh cong nghe 2: * Nguyen cong 1: - Bc 1: nh v mat tru ngoai (8), mat au (13) phay tho mat au (1). - Bc 2: nh v mat tru ngoai (8), mat au (13) phay tinh mat au (1).
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 13

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

* Nguyen cong 2: - Bc 1: nh v mat tru ngoai (8), mat au (13) khoet tho lo (2). - Bc 2: nh v mat tru ngoai (8), mat au (13) khoet tinh lo (2). - Bc 3: nh v mat tru ngoai (8), mat au (13) doa lo (2). * Nguyen cong 3: - Bc 1: nh v mat lo (2), mat au (13) phay tho mat au (13). - Bc 2: nh v mat lo (2), mat au (13) phay tinh mat au (13). * Nguyen cong 4: - Bc 1: nh v mat lo (2) va mat au (13) phay tho mat au (3). - Bc 2: nh v mat lo (2) va mat au (13) phay tinh mat au (3). - Bc 3: nh v mat lo (2) va mat au (1) phay tho mat au (6). - Bc 4: nh v mat lo (2) va mat au (1) phay tinh mat au (3). * Nguyen cong 5: - Bc 1: nh v mat lo (2) va mat au (1) khoan lo (4). - Bc 2: nh v mat lo (2) va mat au (1) khoet tho lo (4). - Bc 3: nh v mat lo (2) va mat au (1) khoet tinh lo (4). * Nguyen cong 6: - Bc 1: nh v mat lo (2) va mat au (1) phay tho ranh (11). - Bc 2: nh v mat lo (2) va mat au (1) phay tinh ranh (11). Ket luan: T 2 quy trnh cong nghe tren ta thay quy trnh cong nghe 1 co nhieu u iem va thuan li hn, de gia cong hn nen ta chon quy trnh cong nghe 1.

AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 14

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

CHNG 5: THIET KE NGUYEN CONG


Chon chuan cong nghe: - Chuan tho: Do chi tiet dang khoi va chi tiet co dang con nen ta chon be mat tru ln ngoai (63) lam chuan tho. - Chuan tinh: Dung be mat 1 hoac 13 lam chuan tinh phu thong nhat cho ca qua trnh thc hien qui trnh cong nghe. 5.1- Nguyen cong 1-2-3:Phay mat 1&13: 5.1.1- S o ga at:

AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 15

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

5.1.2- Phng an gia cong: -Phay tho mat 1&13 at cap chnh xac 12 ,Rz=50 m -Phay ban tinh mat 1&13 at cap chnh xac 10 ,Ra=3,2 m -Phay tinh mat 1&13 at cap chnh xac 8 ,Ra=2,5 m 5.1.3- nh v: -e tao c mat au 1, 13 th can khong che cac bac t do sau: Can: T(Oz) , Q(Ox) , Q(Oy) Phu: T(Ox) T(Oy) -Dung phien t se khong che c 3 bac t do: T(Oz) , Q(Ox) , Q(Oy) -Dung khoi V ngan khong che 2 bac t do: T(Ox), T(Oy) 5.1.4- Phng an kep chat: Dung khoi V di ong, tao lc
kep ep be mat tru ngoai cua chi tiet sat vao mat khoi V co nh.

5.1.5- Chon may: -Do gia cong tho nen t, s can ln e lam giam thi gian gia cong. -Chon may phay ngang cong xon 6H12 [che o cat GC CK,tr 221] + Be mat lam viec cua ban(mm2): 320x1250. + Cong suat ong c: 7 Kw. + Hieu suat may: =0,75. + So vong quay truc chnh (v/ph): 30-1500. + Bc tien cua ban: 5-1500 mm/ph. + Lc ln nhat cho phep theo c cau tien cua may: 1500 Kg. 5.1.6- Chon dung cu cat: Bang 4.94/tr374[3]
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 16

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

-Dao phay mat au rang chap manh hp kim cng BK8. + ng knh dao phay: D=100 mm. + ng knh lo cua dao phay: d=32 mm. + Be rong dao phay: B=39 mm. + So rang: 10 rang. Viec chon nh vay la do dung hp kim cng tot hn dung dao thep gio v am bao nang suat cat cao hn, thi gian lam viec giam rat nhieu do viec tang toc o cat. 5.1.7- Dung cu kiem tra: Thc cap. 5.1.8- Dung dch trn nguoi: Emunxi, chu yeu lam mat.

5.2- Nguyen cong 4: khoet-doa lo 50+0,039


5.2.1- S o ga at:

5.2.2- Phng an gia cong: -Khoet tho at cap chnh xac 12, Rz=50 m. -Khoet tinh at cap chnh xac 11 , Ra=3.2 m. -Doa tinh at cap chnh xac 8 , Ra=1,25 m. 5.2.3- nh v: -e tao c mat tru trong 50 th can khong che cac bac t do sau: Can: T(Ox) , T(Oy) , Q(Ox) , Q(Oy) Phu: T(Oz) -Dung phien ty nh v mat au 1 khong che 3 bac t do T(Oz) , Q(Ox) , Q(Oy) -Dung khoi V ngan nh v mat tru ln ngoai, khong che 2 bac t do: T(Ox) , T(Oy)
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 17

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

220]

5.2.4- Phng an kep chat: Dung c cau kep lien ong tao ra lc kep ay be mat 1 cua chi tiet ep vao phien ty. 5.2.5- Chon may: Chon may khoan can 2A55 [che o cat GC CK ,tr

-ng knh gia cong ln nhat (mm): 50 mm. -Con moc ttruc chnh: N05. -So vong quay truc chnh: 5-1700 vg/ph. -Bc tien mot vong quay truc chnh: 0,05-2,2 (mm/vg). -Moment xoan ln nhat: 75 Kgm. -Lc doc truc ln nhat: 2000 Kg. 5.2.6- Chon dung cu cat: * Mui khoet tho: -Vat lieu: thep gio P6M5 -Goc trc: 0 = 30 -Goc sau: = 60-80 -Goc nghieng li cat phu: = 00 -Goc nghieng = 45-600 -Goc nghieng cua ranh xoan vt: = 200 -Kch thc ket cau: D = 50.3 L = 176 d= 30 * Mui khoet tinh: -Vat lieu: thep gio P6M5 -Goc trc: 0 = 30 -Goc sau: = 60-80 -Goc nghieng li cat phu: = 00 -Goc nghieng: = 45-600 -Goc nghieng cua ranh xoan vt: = 200 -Kch thc ket cau: D = 50,68 L = 176 d= 30 * Mui doa tinh: -Vat lieu: thep gio P6M5 -Goc trc: 0 = 00 -Goc sau: =60 -Goc nghieng: = 45-600 -Goc nghieng cua ranh xoan vt: = 200 -Kch thc ket cau: D = 51 L = 80 -Tr so mon cho phep tren mat sau cua mui doa thep gio la h1 = 0,5-0,6 mm. 5.2.7- Dung cu kiem tra: Thc cap.
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 18

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

5.3- Nguyen cong 5: Phay mat 6&3


5.3.1- S o ga at:

5.2.8- Dung dch trn nguoi: Dung dch Emunxi.

5.3.2- Phng an gia cong: -Phay tho mat 6&3 at cap chnh xac 14, Rz=80 m. -Phay ban tinh mat 6&3 at cap chnh xac 11, Ra=3.2 m. -Phay tinh mat 6&3 at cap chnh xac 8, Ra=2,5 m. 5.3.3- nh v: -e tao c mat au 6,3 th can khong che cac bac t do sau: Can: T(Oz) , Q(Ox) , Q(Oy) Phu: T(Ox) , T(Oy) , Q(Oz) -Dung phien ty nh v mat au 1 se khong che c 3 bac t do: T(Oz) , Q(Ox) , Q(Oy) -Dung chot tru ngan nh v mat tru trong 4 (50) khong che 2 bac t do: T(Ox) , T(Oy) -Dung chot ty khong che 1 bac t do: Q(Oz) 5.3.4- Phng an kep chat: Kep chat bang bulong ep be mat 1 cua chi tiet vao be mat phien ty. 5.3.5- Chon may: -Chon may phay ngang cong xon 6H12 [che o cat GC CK,tr 221]
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 19

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

-Thong so may giong nguyen cong 1. 5.3.6- Chon dung cu cat: -Bang 4.82/tr366[3] -Dao phay a ba mat rang gan manh hp kim cng BK8. + ng knh dao phay: D=80 mm + ng knh lo cua dao phay: d=27 mm + Be rong dao phay: B=10 mm + So rang: 18 rang 5.3.7- Dung cu kiem tra: Thc cap. 5.3.8- Dung dch trn nguoi: Emunxi, chu yeu lam

mat.

5.4 Nguyen cong 6: Khoan khoet doa lo 15+0,027


5.4.1- S o ga at:

5.4.2- Phng an gia cong: -Khoan lo at cap chnh xac IT14, Rz=80 m. -Khoet tho at cap chnh xac IT12, Rz=50 m. -Khoet tinh at cap chnh xac IT11,Ra=3.2 m. -Doa tinh at cap chnh xac IT8, Ra=2,5 m. 5.4.3- nh v: -e tao c mat lo 4 th can khong che cac bac t do sau: Can: T(Ox) , T(Oy) , Q(Ox) , Q(Oy) , Q(Oz) Phu: T(Oz) -Dung phien ty nh v mat au 1 se khong che c 3 bac t do: T(Oz) , Q(Ox) , Q(Oy) -Dung chot tru ngan nh v mat tru trong 4 (50) khong che 2 bac t do: T(Ox) , T(Oy) -Dung chot ty khong che 1 bac t do: Q(Oz)
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 20

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

5.4.4- Phng an kep chat: -Dung bulong kep chat, tao lc ep be mat 1 cua chi tiet vao be mat phien ty. 5.4.5- Chon may: -Chon may khoan ng 2A125 [che o cat GC CK,tr 220] -ng knh gia cong ln nhat (mm): 25 mm. -Con moc ttruc chnh: N03. -Cong suat ong c:2,8 Kw. -Hieu suat may: =0,8. -So vong quay truc chnh: 97-1360 vg/ph. -Bc tien mot vong quay truc chnh: 0,1-0,81 (mm/vg). -Lc hng truc cho phep cua c cau tien dao: Pmax=900 Kg. 5.4.6- Chon dung cu cat: -Chon dung cu cat giong nguyen cong 2. 5.4.7- Dung cu kiem tra: Thc cap. 5.4.8- Dung dch trn nguoi: Emunxi, chu yeu lam mat.

5.5- Nguyen cong 7: Khoan lo (15+0,011)


5.5.1- S o ga at:

5.5.2- Phng an gia cong: -Khoan loat cap chnh xac IT11 ,Rz=50 m 5.5.3- nh v: -e tao c mat lo 12(15+0,011 ) (lo bat bulong) th can khong che cac bac t do sau: -Can: T(Oz) , T(Ox) , Q(Ox) , Q(Oy) , Q(Oz) -Phu: T(Oy)
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 21

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

-Dung phien ty nh v mat au 1 se khong che c 3 bac t do: T(Oz) , Q(Ox) , Q(Oy) -Dung chot tru ngan nh v mat tru trong 4 (50) khong che 2 bac t do: T(Ox) , T(Oy) -Dung chot tramnh v mat lo 5(15) se khong che 1 bac t do: Q(Oz) 5.5.4- Phng an kep chat: -Dung bulong kep chat, tao lc ep be mat 1 cua chi tiet vao be mat phien ty 5.5.5- Chon may: -Chon may khoan ng 2A125 [che o cat GC CK,tr 220] -ng knh gia cong ln nhat (mm): 25 mm. -Con moc ttruc chnh: N03. -Cong suat ong c:2,8 Kw. -Hieu suat may: =0,8. -So vong quay truc chnh: 97-1360 vg/ph. -Bc tien mot vong quay truc chnh: 0,1-0,81 (mm/vg). -Lc hng truc cho phep cua c cau tien dao: Pmax=900 Kg. 5.5.6- Chon dung cu cat: Bang 4.40 /tr287[3] -Mui khoan gan manh hp kim cng,ruot ga uoi tru,loai ngan -ng knh mui khoan: d=15 mm -Chieu dai ca mui khoan: L=111 mm -Chieu dai phan lam viec: l=56 mm 5.5.7- Dung cu kiem tra: thc cap. 5.5.8- Dung dch trn nguoi: khong can.

5.6- Nguyen cong 8: Phay ranh 10


5.6.1- S o ga at:

AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 22

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

5.6.2- Phng an gia cong: -Phay tho ranh at cap chnh xac IT12 , Rz= 50 m 5.6.3- nh v: -e tao c mat 10 (ranh) th can khong che cac bac t do sau: Can: T(Oy) , Q(Oy) , Q(Ox) Phu: T(Ox) , T(Oz) , Q(Oy) -Dung phien ty nh v mat au 1 se khong che c 3 bac t do: T(Oz) , Q(Ox) , Q(Oy) -Dung chot tru ngan nh v mat tru trong 4 (50) khong che 2 bac t do: T(Ox) , T(Oy) -Dung chot tram nh v be mat lo 15 khong che 1 bac t do: Q(Oz) 5.6.4- Phng an kep chat: -Dung bulong kep chat, tao lc ep be mat 1 cua chi tiet vao be mat phien ty 5.6.5- Chon may: -May phay ngang 6H12 , giong nguyen cong 1 5.6.6- Chon dung cu cat: -Dao phay cat ranh bang thep gio: Bang 4.86/tr368[3] D=80 mm B=3 mm d=22 mm So rang la 48 5.6.7- Dung cu kiem tra: thc cap. 5.6.8- Dung dch trn nguoi: khong can.

AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 23

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

CHNG 6: XAC NH LNG D GIA CONG VA KCH THC TRUNG GIAN


6.1

_ Phng phap nay tnh cho 1 mat, cac mat khac tra bang. _ Chon mat tru trong 50+0,039 , cap chnh xac : 8 + Vat lieu: GX 32 52 + Chieu dai danh ngha cua lo : 80 mm _ Trnh t cac bc gia cong: 1_ Phoi uc: + Cap chnh xac phoi : II + Rz1 = 80 m , IT 15 Rz1+ T1 = 600 m 2_ Khoet tho: + IT 12 + Rz2 = 40 3_ Khoet tinh: + IT 11
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 24

- Xac nh lng d va kch thc trung gian bang phng phap phan tch:

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

+ Rz3 = 20 + IT10 + Rz4 = 10 5_ Doa tinh : + IT 8 + Rz5 = 6,3 ( Ra = 1,25m) a) V vat lieu la gang xam nen chieu sau lp bien cng sau bc gia cong au tien la khong co T2=T3=T4= T5 =0 b) Sai lech khong gian tong cong: khi gia cong lo tren chi tiet uc trong trng hp nh v vao mat phang: 2 2 0 = cv + dk Vi : Pcv = cv xL _ sai lech cong venh cua phoi (m). Pdk : xe dch khuon theo phng thang ng hoac ngang (m). L: chieu dai chi tiet uc (mm). Tra bang 3.67/236[3] ta co: + o cong venh cv (m/mm) chi tiet uc la cv = 0,5 (m/mm) Pcv = cv xL = 0,5x80 = 40 (m). + Xe dch khuon theo phng thang ng hoac ngang: khi gia cong lo th lay bang dung sai cua kch thc ln nhat cua chi tiet uc ke t tam lo ti chuan cong nghe gia cong: Pdk = 1,2 mm. 2 2 1 = 1200 + 40 =1200,67 m. 4_ Doa tho: + Sai lech khong gian sau khi khoet tho: 2 = 0,05x 1 = 0,05x1200,67 = 60,03 m. + Sai lech khong gian sau khi khoet tinh se khong con: 3 = 4 = 5 = 0 c) Sai so ga at : 2 gd = c2 + k2 + dg c : Sai so chuan k : Sai so kep chat dg : Sai so o ga + nh v lo bang khoi V => c=0 + Sai so kep chat theo phng hng truc: Bang 22/47 [2] : k=90 m + Bo qua sai so o ga : dg=0 m Vay gd=90 m d) Lung d gia cong: 2Zmini= 2 x Rzi 1 + Ti 1 + i-1 + i Vi

+ Lng d cho bc khoet tho


AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 25

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

2Zmin2 = 2 x Rz1 + T1 + 12 + 22

+ Lng d cho bc khoet tinh: 2 2 2Zmin3 = 2 x Rz 2 + T2 + 2 + 3 + Lng d cho bc doa tho: 2Zmin4 = 2 x Rz 3 + T3 + 32 + 42

= 2 x(600 +

) ) )

1200,67 2 + 90 2 = 3608,1 m

= 2 x(40 + 0 +

60,03 2 + 90 2 = 296,37 m

= 2x(20 + 0 + 90 ) = 220 m + Lng d cho bc doa tinh: 2 2 2Zmin5 = 2 x Rz 4 + T4 + 4 + 5 e) Kch thc trung gian: + Kch thc ln nhat cua chi tiet: Dmax5 = 50 + 0,039 = 50,039 mm. + Kch thc trung gian ln nhat cua phoi trc khi doa tinh: Dmax4 = Dmax5 - 2Zmin5 = 50,039 - 0,2 = 49,839 mm. + Kch thc trung gian ln nhat cua phoi trc khi doa tho: Dmax3 = Dmax4 - 2Zmin4 = 49,839 0,22 = 49,619 mm. + Kch thc trung gian ln nhat cua phoi trc khi khoet tinh: Dmax2 = Dmax3 - 2Zmin3 = 49,619 0,29637 = 49,32263 mm. + Kch thc trung gian ln nhat cua phoi trc khi khoet tho : Dmax1 = Dmax2 - 2Zmin2 = 49,32263 3,681 = 45,71453 mm. f) Dung sai kch thc trung gian : + Dung sai phoi : 1 = 1 mm ( IT 15) + Dung sai kch thc sau bc khoet tho : 2 = 0,25 mm ( H12) + Dung sai kch thc sau bc khoet tinh : 3 = 0,17 mm ( H11) + Dung sai kch thc sau bc doa tho : 4 = 0,1 mm ( H10) + Dung sai kch thc sau bc doa tinh : 5 = 0,039 mm ( H8) g) Quy tron cac kch thc tnh toan tren va tnh kch thc nho nhat: Dmax1 = 46 mm Dmin0 = Dmax1 1 = 45 mm. Dmax2 = 49,32 Dmin1 = Dmax2 2 = 49,07 mm.
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 26

= 2 x(10 + 0 +

0 2 + 90 2 = 200 m

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

Dmax3 = 49,62 mm Dmin3 = Dmax3 3 = 49,45 mm. Dmax4 = 49,8 mm Dmin4 = Dmax4 4 = 49,7 mm. Dmax5 = 50,039 mm Dmin5 = Dmax5 5 = 50 mm. h) Lng d trung gian be nhat va ln nhat cua cac bc : + Bc khoet tho: 2Zmin2 = Dmax2 Dmax1 = 3,32 mm 2Zmax2 = Dmin2 Dmin1 = 4,07 mm + Bc khoet tinh: 2Zmin3 = Dmax3 Dmax2 = 0,3 mm 2Zmax3 = Dmin3 Dmin2 = 0,38 mm + Bc doa tho: 2Zmin4 = Dmax4 Dmax3 = 0,18 mm 2Zmax4 = Dmin4 Dmin3 = 0,25 mm + Bc doa tinh: 2Zmin5 = Dmax5 Dmax4 = 0,239 mm 2Zmax5 = Dmin5 Dmin4 = 0,3 mm i) Lng d tong cong be va ln nhat : 2Z0min = 2 Z min i =4,039 mm
i =1 3 i =1 3

2Z0max= 2 Z max i = 5 mm j) Th ket qua : 2Z0max - 2Z0min = 5 4,039 = 0,961 mm. ph ct = 1 0,039 = 0,961 mm. k) Lng d tong cong danh ngha : 2Z0 = 2Z0min + ESph ESct = 4,039 + 0,5 0,039 = 3,5 mm. + Kch thc danh ngha cua phoi : D0 = Dct 2Z0 = 50 3,5 = 45,5 mm. + Kch thc ghi tren ban ve phoi : Dph = 45,5 *
Trnh gia lo 50+0,039 1.Phoi uc Rzi 600 Ti i 1200,6 7 i

Bang tong ket:


yeu to tao Lng d toan 2Zmini (m) Kch tnh toan (mm) 45,7145 3 1 45 46 Dung saii (mm) Dmini Dmaxi Kch thc Lng gii (mm) 2Zmini 2Zmaxi d han tnh tc gii han (mm)

t Cac

cong thanh lng d

AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 27

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU


2.Khoet tho 3.Khoet tinh 4. tho 5.Doa tinh Tong cong 6,3 0 0 90 200 50,039 0,039 50 Doa 10 0 0 90 220 49,839 0,1 20 0 0 90 296,37 40 0 60,03 90 3608,1 49,3226 3 49,619 0,17 0,25

GVHD: THAI TH

49,07 49,45 49,7

49,32 49,62 49,8 50,039

3,32 0,3 0,18 0,23 9 4,03 9

4,07 0,38 0,25 0,3 5

6.2- Xac nh lng d gia cong va kch thc trung gian bang phng phap tra bang:
_ Chon 2 mat 6&8 e xac nh lng d va kch thc trung gian bang phng phap tra bang _ Phoi uc cap chnh xac
IT16 2

lng d tong cong 2 pha la 2 3,5 = 7 mm _ Kch thc phoi : D0= 44 + 7 = 51 mm _ Kch thc ln nhat cua phoi : Dmax0 = 51 + 0,95 = 51,95 mm * Qua trnh cong nghe gom cac bc : Phay tho: at IT12, dung sai cho kch thc 51 la 1=0,25 mm Phay ban tinh: at IT10, dung sai bang 2=0,1 mm Phay tinh: at IT9, dung sai cho kch thc 44 la 3=0,062 mm Tra bang 3.42 [3,tr282], ta co lng d trung gian cho bc phay tinh la 2Z3=2x1=2 mm Lng d tong cong danh ngha: 2Zmax0=7+ES0=7+0,95=7,95 mm Lng d con lai cho bc phay tho va phay ban tinh: 2Zmax0-2Z3=7,95-2=5,95 mm Ta chia lng d nay thanh 2 phan: Phay ban tinh: 2Z2=2,4 mm Phay tho: 2Z1=3,55 mm ng knh phoi sau bc phay tho: Dmax1=Dmax0-2Z1=51,95-3,55=48,4 Tren bang ve ghi la 84,4-0,25
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 28

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

ng knh phoi sau bc phay ban tinh: Dmax2=Dmax1-2Z2=48,4-2,4=46 Tren bang ve ghi la 46-0,1 ng knh chi tiet sau bc phay tinh: Dmax3=Dmax2-2Z3=46-2=44 Tren bang ve ghi la :44 0,031 * Bang ket qua tnh lng d va kch thc trung gian bang phng phap tra bang: Xac nh lng d va kch thc trung gian cho cac be mat con lai,tng t nh tren ta co bang ket qua sau: + Mat 6&8: hai mat au cua lo 15+0,027 ,cap chnh xac
IT 16 2

chi tiet a=44 Cac bc gia cong 0. Phoi 1. Phay tho 2. Phay ban tinh 3. Phay tinh Cap chnh xac IT16/2 IT12 IT10 IT9

0,031

Dung sai Long d tra bang I (mm) 2Zi (mm) 0,95 -0,25 -0,1 0,031 2 3,5 3,55 2,4 2

Kch thc trung gian tren bang ve 51 0,95 48,4-0,25 46-0,1 44 0,031

CHNG 7: XAC NH CHE O CAT & THI GIAN GIA CONG C BAN
7.1- Phng phap phan tch:
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 29

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

Phng phap nay ap dung cho mat tru trong 50+0,039 + Kch thc ghi tren bang ve phoi: 45,5 0,5 + May khoan can 2A55 + Vat lieu gia cong: GX32-52 vi HB=190 + Vat lieu cua dung cu cat ( mui khoet tho, mui khoet tinh, mui doa tinh) : thep gio P6M5 7.1.1- Che o cat khi khoet tho: 1. Chieu sau cat: t = 0,5(D-d) [3,tr20] +D: ng knh mui khoet tho, D = 49,07 mm + d: ng knh lo trc khi khoet tho, d = 45,5 mm => t = 0,5( 49,07 - 45,5 ) = 1,79 mm 2. Lng chay dao: Tra bng 5.26/22[3] ta chn lng chy dao cho khoet tho la: S = 1,2 mm/vg. 3. Toc o cat: V=
C v .D q .k v T m .t x .S y

Vi + Cv: he so anh hng cua ieu kien cat oi vi toc o cat. + q : so mu bieu th mc o anh hng cua ng knh en toc o cat. + m,x,y : ch so mu xet en anh hng cua tuoi ben trung bnh , lng chay dao, chieu sau cat oi vi van toc. + T : chu ky ben trung bnh ( ph ). + kv : he so ieu chnh chung cho toc o cat tnh en cac ieu kien cat thc te: kv=kmv.kuv.klv.knv - k mv: he so phu thuoc vao vat lieu gia cong. - k uv : he so phu thuoc vao vat lieu dung cu cat. - klv : he so phu thuoc vao chieu sau khoet. - k nv: he so ieu chnh bo sung khi khoet cac lo uc hoac dap Bang 5.29/23[3]: Cv=18,8 q=0,2 x=0,1 y=0,4 m=0,125 Bang 5.30/24[3]: T=60 ph Bang 5.1/6 [3]:
v v 190 190 kmv= = =1 HB 190

Bang 5.6/8 [3]: kuv=1 Bang 5.31/24 [3]: klv=1

AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 30

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

Bang 5.5/8 [3]: knv=1 => kv= kmvkuvklvknv=1


18,8 49, 07 0,2 1 = 21,53 m/ph Vay V = 0,125 60 1, 790,1 1, 20,4

So vong quay cua dao trong 1 phut: N=

Ta chon n = 140 vg/ph. => Van toc thc khi cat: Dn 49, 07 140
V= 1000 = 1000

1000 21,53 1000V = =139,65 vg/ph 49, 07 D

= 21,58 m/ph.

4. Moment xoan Mx (Nm) va lc chieu truc P0 (N) Mx = 10 CM D qmt xm S ym K P (Nm)

P0 = 10 CP D qp t xp S yp K P (N) Bang 5.32/25[3]: h s va cac s m trong cong thc tnh moment xon Mx va lc chiu trc P0 (N): Mx: CM=0,085 q=0 x=0,75 y=0,8 P0 : Cp=23,5 q=0 x=1,2 y=0,4
HB =1 190 => Mx = 10 0, 085 11, 790,75.1, 20,8 1 = 1,52 Nm. 1,2 0,4 P0 = 10 23,5 11, 79 1, 2 1 = 508,35 N.
n

Bang 5.9/9[3]: Kp =

5. Cong suat cat: Ne =

So sanh vi cong suat may a chon [N] = 4,5 Kw, th cong suat cat Ne nay am bao an toan. 6. Thi gian gia cong c ban: Dl TM =
1000VS

M xn 1,52 140 = = 0,022 9750 9750

Kw.

vi l= 80 mm chieu dai gia cong 49, 07 80 => TM = = 0,48 ph.


1000 21,58 1, 2 7.1.2- Che o cat khi khoet tinh: 1. Chieu sau cat: t = 0,5(D-d)

+ D: ng knh mui khoet tinh, D = 49,45 + d: ng knh lo trc khi khoet tinh, d = 49,07 t = 0,5(49,45 49,07) = 0,19 2. Lng chay dao: Tra bng 5.26/22[3] ta chn lng chy dao cho khoet tinh la: S = 1,2 mm/vg.

AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 31

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU 3. Toc o cat khi khoet tinh:

GVHD: THAI TH

Tng t nh tren ta co: Cv=18,8 q=0,2 x=0,1 y=0,4 m=0,125 T=60 ph kv=kMV.kUV.klV.kNV=1
=> V = 18,8 49, 450,2 1 = 26,99 m/ph. 600,125 0,190,1 1, 20,4 1000 26,99 1000V n= = =173,73 vg/ph. 49, 45 D

Cv D q V = m x y kv T t S

1000 1000 4. Moment xoan Mx va lc chieu truc P0:

Ta chon n = 180 v/ph. => Van toc thc khi cat: Dn 49, 45 180 V= = = 27,96 m/ph.

Bang 5.32/25 [3]: Mx: CM=0,085 q=0 x=0,75 y=0,8 Kp=1 P0 : CP=23,5 q=0 x=1,2 y=0,4 Bang 5.9/9 [3]: kP = 1 => Mx = 10 0, 085 1 0,190,75 1, 20,8 1 = 0,28 Nm. P0 = 10 23,5 1 0,191,2 1, 20,4 1 = 34,45N 5. Cong suat cat Ne: Ne =
M xn 0, 28 180 = = 0,0052 9750 9750

Kw.

So sanh cong suat may a chon [N]=4,5 Kw th cong suat cat Ne van an toan. 6. Thi gian gia cong c ban: 49, 45 80 Dl TM = = = 0,37 ph.
1000VS 1000 27,96 1, 2

7.1.3Che o cat khi doa tho: 1. Chieu sau cat: t = 0,5(D-d) + D: ng knh mui doa tho, D = 49,7 + d: ng knh lo trc khi doa tinh, d = 49,45 => t = 0,5(49,7 - 49,45) = 0,125 2. Lng chay dao: Tra bng 5.27/22[3] ta chn lng chy dao khi doa lo tho bang dao doa thep gio la: S = 3,8 mm/vg.
3. Toc o cat khi doa tho: Cv D q V = m x y kv T t S

m=0,3

Bang 5.29/23 [3]:

Cv=15,6 q=0,2 x=0,1 y=0,5

AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 32

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

Bang 5.30/24 [3]: Chu ky ben trung bnh T (ph) cua mui doa: T=180 ph + He so ieu chnh: Kv = KMVKUVKlV + KMV: he so phu thuoc vat lieu gia cong + KUV: he so phu thuoc vat lieu dung cu cat + KlV : he so phu thuoc chieu sau doa Tra bang 5.1/6[3]
190 : KMV = HB
nv

Bang 5.6/8[3] : Kuv = 1 Bang 5.31/24[3] : Klv = 1 => Kv = KmvKuvKlv = 1

190 = =1 190

nv

29,01 m/ph.

15, 6 49, 7 0,2 Cv D q 1 = 4,53 m/ph. Vay V = m x y K v = 1800,3 0,1250,1 3,80,5 T t S 1000 4,53 1000V + So vong quay truc chnh: n = = = 49, 7 D

Ta chon n = 30 v/ph => Van toc cat thc te: V = 4,68 m/ph. 4. Moment xoan khi doa tho: Mx =
C p t x S zy DZ 2 100

Dn 49, 7 30 = = 1000 1000

(Nm)

Bang 5.23/18[3] ta co: Cp = 158 x = 1 y = 1 Z = 10 rang


S lng chay dao rang (mm/rang). Z 3,8 Sz = = 0,38 mm/rang 10 158 0,125 0,38 49, 7 10 => Mx = = 18,65 (Nm). 2 100 2 103 18, 65 2 103 M x Lc cat: Pz = = = 750,5 N. 49, 7 D

Sz =

5. Cong suat cat: Ne =

M xn 18, 65 30 = = 0,057 9750 9750

Kw.

So vi cong suat cua may [N] = 4,5 Kw ->Ne = 0,057 Kw: an toan 6. Thi gian gia cong c ban: 49, 7 80 Dl TM = = = 0,7 ph.
1000VS 1000 4, 68 3,8 AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 33

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

7.1.4Che o cat khi doa tinh: 1. Chieu sau cat: t = 0,5(D-d) + D: ng knh mui doa tinh, D = 50 + d: ng knh lo trc khi doa tinh, d = 49,7 => t = 0,5(50-49,7) = 0,15 2. Lng chay dao: Tra bng 5.27/22[3] ta chn lng chy dao cho doa la: S = 3,8 mm/vg.
3. Toc o cat khi doa tinh:

V=

m=0,3

Bang 5.29/23 [3]:

Cv=15,6 q=0,2 x=0,1 y=0,5

Cv D q kv T mt x S y

Bang 5.30/24 [3]: Chu ky ben trung bnh T (ph) cua mui doa: T=180 ph +He so ieu chnh: Kv = KMVKUVKlV + KMV: he so phu thuoc vat lieu gia cong + KUV: he so phu thuoc vat lieu dung cu cat + KlV : he so phu thuoc chieu sau doa Tra bang 5.1/6[3]
190 : KMV = HB
nv

Bang 5.6/8[3] : Kuv = 1 Bang 5.31/24[3] : Klv = 1 => Kv = KmvKuvKlv = 1 Vay V =

190 = =1 190

nv

28,32 m/ph.

15, 6 500,2 Cv D q 1 = 4,45 m/ph. Kv = 1800,3 0,150,1 3,80,5 T mt x S y 1000V 1000 4, 45 + So vong quay truc chnh: n = = = D 50

Ta chon n = 30 v/ph => Van toc cat thc te: V = m/ph. 4. Moment xoan khi doa tinh: Mx =
C p t x S zy DZ 2 100

Dn 50 30 = = 4,71 1000 1000

(Nm)

Bang 5.23/18[3] ta co: Cp = 158 x = 1 y = 1 Z = 10 rang Sz =


S Z

lng chay dao rang (mm/rang).

AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 34

SVTH: NGUYEN QUANG TAN GVHD: THAI TH THU HA TRAN HAI TRIEU 3,8 Sz = = 0,38 mm/rang. 10 158 0,15 0,38 50 10 => Mx = = 22,52 (Nm). 2 100 2 103 M x 2 103 22,52 Lc cat: Pz = = = 900,8 N. D 50

5. Cong suat cat: Ne =

So vi cong suat cua may [N] = 4,5 Kw ->Ne = 0,054 Kw: an toan 6. Thi gian gia cong c ban: 50 80 Dl TM = = = 0,7 ph.
1000VS 1000 4, 71 3,8

M xn 22,52 30 = = 0,069 9750 9750

Kw.

7.2- Phng phap tra bng:


STT 1 2 3 Nguyen cong Phay Phay Phay tinh Phay Phay tinh Khoet tho 4 Khoet-Doa Khoet tinh Doa tinh Phay tho 5 Phay Phay ban tinh Phay tinh 6 Khoan Khoet Doa Khoan Khoet tho Khoet tinh BK6 BK6 P6M5 P6M5 P6M5 P18 P18 P18 P18 P18 P18 0,5 0,5 2 0,5 0,5 5 2 1 7 0,3 0,1 1,6 1,6 1,4 1,2 2,2 3,6 2,8 3 0,3 0,45 0,45 158 158 18 27,5 5,6 38,8 38,8 40,78 24 30,5 27,5 Ni dung bc Phay tho Phay tho Dng c BK8 BK8 t(m m) 3,5 3,5 S(mm/v ) 2 2 V(m/ph ) 141 141 n(v/ph T(ph) ) 448,8 0,07 2 448,8 0,07 2 502,9 0,07 3 8 502,9 0,07 3 8 114,5 0,5 9 175,0 0,4 7 35,65 1,02 0,05 154,4 4 154,4 162,2 6 545,6 7 650,2 7 591,4 5 0,07 0,06 2 0,3 0,17 0,18

AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 35

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

Doa tinh 7 8 Khoan Phay Khoan Phay tho

P18 P16 P18

0,1 7,5 3

0,2 0,64 1,25

5,6 18,56 55,35

118,8 393,8 220,2 5

2,2 0,08 7 0,29

CHNG 8: THIET KE O GA CONG NGHE


- Van e c chu y khi thiet ke o ga la nang suat, chat lng va gia thanh gia cong: + o ga phai am bao sao cho qua trnh nh v va kep chat nhanh chong, am bao thi gian gia cong la ngan nhat. + o ga phai gop phan am bao o chnh xac gia cong. + Gia thanh o ga phai re, ket cau n gian de che tao va lap rap, vat lieu phai de kiem, de thay the, s dung phai de dang thuan tien. - o ga c chon la o ga cho nguyen cong 6: Khoan lo 15 ay la mot o ga quan trong v no phai am bao o chnh xac gia cong cho mat lo nay e chi tiet lam viec chnh xac. - e bao am trong qua trnh san xuat chi tiet, trong san xuat hang loat va. Ta phai dung o ga chuyen dung phu hp vi ket cau chi tiet nham nang cao nang suat, nang cao chat lng chi tiet, ha gia thanh san xuat chi tiet.
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 36

8.1- Hnh thanh nhiem vu thiet ke o ga:

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

- Mat khac s dung o ga chuyen dung e gia cong chi tiet ta con thu c nhieu li iem hn o ga tren may van nang nh: + o ga chuyen dung gop phan am bao tnh chat lap rap san pham nang cao trnh o gia cong c kh trong qua trnh san xuat chi tiet. o ga chuyen dung trang b cho cong nghe nham xac nh chnh xac v tr gia v tr phoi va dung cu gia cong va ong thi gia on nh v tr o khi gia cong cac chi tiet khac. + o ga chuyen dung lam tang kha nang lam viec cua cong nghe, giam thi gian phu, ga at nhanh, giam thi gian may khi gia cong chi tiet va chi ph lng cho bac th v khong can bac th cao ma van am bao kch thc gia cong cung nh hnh dang hnh hoc cua chi tiet, trong suot qua trnh gia chi tiet.

8.2- Noi dung thiet ke o ga:

8.2.1- Thiet ke o ga cho nguyen cong 6: a) S o nguyen ly o ga: - nguyen cong nay ta can gia cong lo 15.o ga phai am bao qua trnh nh v va kep chat nhanh chong, chnh xac. Ta can che tao o ga chuyen dung. - Chi tiet c nh v tren mat phang. e chong xoay chi tiet ta dung mot chot tru e chong xoay. - Viec kep chat chi tiet c thc hien nh vao ai oc va long en. b) Tnh toan sai so ong hoc o ga: - Sai so ga at c tnh theo cong thc sau: 2 2 2 ( cong thc 7-1\trang 35[TL9]) gd = c2 + k2 + ct + M + dc Vi : + c - sai so chuan. -V moi lap gia chot va chi tiet la H8/g6 cho nen: +Sai lech gii han tren cua lola :+0,027 +Sai lech gii han tren truc la: -0,006 +Sai lech gii han di truc la: -0,017 -Ma : c = 2e + 2 + 2 1 Trong o: +: Khe h hng knh nho nhat khi lap phoi len chot. = 0,006 + 0,027 0,021 = +e: o lech tam cua be mat tru ngoai so vi lo. (e = 0) + 1: Dung sai ng knh lo. + 2: Dung sai ng knh truc.
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 37

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

c = 2. 0,021 + 0,023 0,027= 0,038 mm. -k - sai so kep chat do lc kep gay ra. k = 0 phng lc kep vuong goc phng kch thc gia cong. -m - sai so mon do o ga b mon gay ra. m = . N = he so -> lay = 0,18 N = 10000 so lng chi tiet gia cong tren o ga => m = 0,18. 10000 = 18 m = 0,018 mm. -Sai so ieu chnh c : La sai so sinh ra trong qua trnh lap rap va ieu chnh o ga. Sai so ieu chnh phu thuoc vao kha nang ieu chnh va dung cu c dung e ieu chnh khi lap rap. Trong thc te khi tnh toan o ga ta co the lay c = 5 - 10 m . Chon c =10 m = 0,01mm. -ct Sai so che tao
2 2 2 2 => ct = [ g ]2 c k m c

+Vi [g]: so ga at cho phep: [g] =

1 1 = 210 = 70 3 3

m, vi :dung sai kch thc cua chi tiet. Vay sai so che tao cho phep cua o ga => ct = 70 2 38 2 0 18 2 10 2 = 55m =0,055 mm. *Vay: g = 0,038 2 + 0 2 + 0,055 2 + 0,012 + 0,018 2 = 0,07 mm. c) Tnh toan lc khi khoan : q y -Lc cat khi khoan : P0 = 10.C p .D .S .k p ([3], trang 21) + D = 14 mm - ng knh mui khoet + S = 0,4 mm/vg - lng chay dao + Cp = 42,7 ( bang 5 323\ trang 25[3]) +x=0 ( bang 5 323\ trang 25[3]) + y = 0,8 ( bang 5 323\ trang 25[3]) +q=1 ( bang 5 323\ trang 25[3]) + kp = 1 ( bang 5 9\ trang 9[3]) 1 => P0 = 10 42,7 14 0,4 0,8 1 = 23872,7 (N) q y -Momen xoan khi khoan: Mx = 10.C m .D .S .k p ([3], trang 21) + D = 14 mm - ng knh mui khoet + S = 0,4mm/vg - lng chay dao + Cm = 0,021 ( bang 5 323\ trang 25[3]) +x=0 ( bang 5 323\ trang 25[3]) + y = 0,8 ( bang 5 323\ trang 25[3]) +q=2 ( bang 5 323\ trang 25[3]) + kp = 1 ( bang 5 9\ trang 9[3]) => Mx = 10 0,021 14 2 0,4 0,8 1 = 19,8 (N.m).
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 38

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

-Cong suat cat Ne : Ne = - S o phan tch lc:

M x .n 19,8 545 = = 1,11 9750 9750

(kW).

W: L c k e p

-Momen xoan Mx lam cho phoi co khuynh hng quay quanh tam mui khoan. e han che viec phoi quay ta s dung chot tru. -C cau kep can sinh lc e chong lai viec chi tiet xoay quanh mui khoan do momen xoan gay ra. Ta co : (W+P0)f1 + Wf2 = 2Mx.K/d
2 M x .K 2.19,8.2,484 2872,7.0,2 P0 . f1 => W = d 14.10 3 =12903 N = f1 + f 2 0,5

Vi: K = K0.K1. K2. K3. K4. K5. K6 [1, trang 126] +K0 =1,5 he so an toan +K1 - he so phu thuoc tnh trang be mat cua phoi do vat lieu khac nhau theo bang 2.28, trang127[1] ta co c: K1 =1,15 +K2 - he so tnh en tang lc cat khi dao mon. K2 =1,2 (/vi gia cong tho). +K3 - he so tnh en viec tang lc cat khi mat gia cong gian oan. K3 = 1 (khi khong co va ap). +K4 he so tnh en dang kep chat. K4 =1 (kep bang c kh).
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 39

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

+K5 he so anh hng goc xoay khi kep chat bang tay. K5 =1,2 +K6 he so ke en anh hng o ln mat tiep xuc phoi vi o ga. K6 =1 Vay: K = 1,5.1,15.1,2.1.1.1,2.1 = 2,484 d) Xac nh ng knh bulong : Ta co : ng knh bulong c xac nh : d
1,3.4.V 1,3.4.12903 = = 13,05 mm [ k ] 3,14.200

chon d = 16 mm e) Nguyen ly hoat ong cua o ga: +Ga at chi tiet len o ga. +ieu chnh chi tiet tng oi chnh xac . +M may gia cong chi tiet. +Sau khi gia cong xong, a au khoan len, lay chi tiet ra. +Don ve sinh o ga gia cong chi tiet tiep theo. f) Bao quan: Can boi trn nh ky, bao ve mat cua phien t ,tranh e phoi lot vao khe h gia 2 mat tiep xuc, khong gay bien dang o ga v se gay sai so cho san pham. Chong oxi hoa bang cach boi trn dau vao cac be mat can thiet

KET LUAN

AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 40

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

Trong thi gian lam o an mon hoc va qua, chung em c s giup va hng dan tan tnh cua co THAI TH THU HA cung nh cac qu thay co va ban be, chung em a tong hp c nhieu kien thc hu ch ve mon hoc Cong Nghe Che Tao May. Ngoai viec cung co ve mat ly thuyet cong nghe che tao chi tiet may t nhng be mat nh v chi tiet gia cong, o chnh xac gia cong, cac v tr tng quan en cac phng phap cong nghe thong dung nh: tien, phay, khoan, xoc, cung nh phng phap nhiet luyen ma oi vi cac x nghiep nho nc ta t khi s dung. Qua o giup chung em hieu ro hn ve quy trnh cong nghe gia cong chi tiet c ap dung trong cac x nghiep thc te. Tuy nhien trong qua trnh thiet ke khong tranh khoi nhng sai sot do cac so lieu ma em tnh toan va a ra ch goc o t lieu, so tay kinh nghiem do vay khong ung nh thc te. Rat mong c s gop y chan tnh cua qu thay, co trong bo mon Che Tao May. Chung em xin chan thanh cam n s giup quy bau va gop y cua quy thay co,ac biet la co THAI TH THU HA va cac ban.

TAI LIEU THAM KHAO


AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 41

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

[1]. PGS-PTS ANG VAN NGHN, Th.S LE TRUNG THC. Hng dan thiet ke o an mon hoc cong nghe che tao may. Trng HBK Tp.HCM 1992. [2]. PGS-TS TRAN VAN CH. Thiet ke o an cong nghe che tao may. Nha xuat ban khoa hoc va ky thuat Ha Noi 2001. [3]. PGS-TS NGUYEN AC LOC, PGS-TS LE VAN TIEN, PGS-TS NINH C TON, PGS-TS TRAN XUAN VIET. So tay cong nghe che tao may, tap 1-2-3. Nha xuat ban khoa hoc ky thuat Ha Noi 2001. [4]. ANG VAN NGHN, PHAM NGOC TUAN, LE TRUNG THC, NGUYEN VAN GIAP, THAI TH THU HA. Cac phng phap gia cong kim loai. Nha xuat ban ai hoc quoc gia thanh pho Ho Ch Minh. [5]. NGUYEN NGOC AO, TRAN THE SAN, HO VIET BNH. Che o cat gia cong c kh . Nha xuat ban a Nang . [6]. NGUYEN TIEN THO, NGUYEN TH XUAN BAY, NGUYEN TH CAM TU. Ky thuat o lng kiem tra trong che tao may. [7]. TRAN HU QUE. Ve ky thuat c kh, tap 1-2. Nha xb GD Ha Noi 2002. [8]. PGS-TS NINH C TON. Dung sai va lap ghep. Nha xuat ban giao duc. [9]. PGS-TS TRAN VAN CH. So tay va Atlas o ga. Nha xuat ban khoa hoc va ky thuat Ha Noi 2000. [10]. TRNG AI HOC BACH KHOA HA NOI. Cong nghe che tao may, tap 1-2. Nha xuat ban khoa hoc va ky thuat Ha Noi 1998.
AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 42

SVTH: NGUYEN QUANG TAN THU HA TRAN HAI TRIEU

GVHD: THAI TH

AMH CNCTM THIET KE QUI TRNH CONG NGHE GIA CONG GIA DAN HNG Trang 43

You might also like