Professional Documents
Culture Documents
I.
1.1. ng dng
Methanol c dng lm cht chng ng, lm dung mi, lm nhin liu cho ng c t
trong, nhng ng dng ln nht l lm nguyn liu sn xut cc ha cht khc.
Khong 40% metanol c chuyn thnh forml dehyde, t sn xut ra cht do,
snCc ha cht khc c dn xut t metanol bao gm dimeylete
1.2. Sn xut
Methanol c sinh ra t s trao i cht ym kh ca 1 vi li vi khun. Kt qu l 1
lng nh hi methanol c to thnh trong khng kh. V sau vi ngy khng kh c cha methanol s
b oxy h bi O2 di tc dng ca nh sng chuyn thnh CO2 v H2O theo phng trnh:
2CH3OH +
3O2
2CO2 + 4H2O
Hin nay methanol c sn xut bng cch tng hp trc tip t H2 v CO, gia nhit
p sut thp c mt cht xc tc.
2. Nc
Trong iu kin bnh thng: nc l cht lng khng mu, khng mi, khng v nhng khi
nc dy s c mu xanh nht.
Khi ha rn n c th tn ti dng 5 dng tinh th khc nhau.
Tnh cht vt l:
- Khi lng phn t
: 18 g / mol
: 1 g / ml
: 0 0C
- Nhit si
: 1000 C
Nc l hp cht chim phn ln trn tri t (3/4 din tch tri t l nc bin) v rt cn thit cho s
sng.
Nc l dung mi phn cc mnh, c kh nng h tan nhiu cht v l dung mi rt quan trng trong
k thut ha hc.
3. Hn hp Methanol-nc
Ta c bng cn bng lng-hi cho hn hp methanol-nc 1 atm
Bng 1
toC
x
y
100
0
0
92,3
5
26,8
87,7
10
41,8
81,7
20
57,9
78
30
66,5
75,3
40
72,9
73,1
50
77,9
71,2
60
82,5
69,3
70
87
67,5
80
91,5
66
90
95,8
64,5
100
100
y
x l thnh phn lng
y l thnh phn hi
II.
- p sut thng
- p sut cao
2.2. Phn loi theo nguyn l lm vic
- Chng ct n gin
- Chng bng hi nc trc tip
- Chng ct a cu t
2.3. Phn loi theo phng php cp nhit y thp
- Cp nhit trc tip
- Cp nhit gin tip
Vy i vi h methanol - nc, ta nn chn phng php chng ct lin tc cp nhit gin tip.
- Thp chm (thp m): thp hnh tr, gm nhiu bc ni vi nhau bng mt bch hay hn. Vt chm
c cho vo thp theo mt trong hai phng php: xp ngu nhin hay xp th t.
So snh u nhc im ca cc loi thp:
Thp chm
u
im
Thp mm xuyn l
Thp mm chp
- Cu to kh n gin.
- Tr lc tng i thp.
- Kh n nh.
- Tr lc thp.
Nhc
im
- Khng lm vic c vi
cht lng bn.
- n nh thp, kh vn hnh.
- Kt cu kh phc tp.
- C tr lc ln.
- Tiu tn nhiu vt
t, kt cu phc
tp.
- Thit b kh nng n.
CHNG 2
2.
Bm
3.
Bn cao v
4.
5.
6.
Lu lng k.
7.
Thp chng
8.
Thit b un sn phm y
9.
CHNG 3
TNH TN S B
I. Cc thng s ban u:
- Chn loi thp l thp mm xuyn l. Thit b hot ng lin tc.
- Khi chng luyn dung dch metanol th cu t d bay hi l metanol.
- Hn hp:
+ Methanol: CH3OH, MR = 32 (g/mol)
+ Nc: H2O, MN = 18 (g/mol)
Nng sut nhp liu: GF = 1000 (l/h)
Nng nhp liu: x F = 10% (kg Methanol/ kg hn hp)
Nng sn phm nh: x P = 95% (kg Methanol/ kg hn hp)
Nng d sn phm y: xW = 1,5% (kg Methanol/ kg hn hp)
Chn:
- Nhit nhp liu ban u: tB = 28oC
- Nhit sn phm nh sau khi lm ngui: tPR = 60oC
- Nhit dng nc lnh i vo: tV = 28oC
- Nhit dng nc lnh i ra: tR = 40oC
- Trng thi nhp liu vo thp chng ct l trng thi lng si.
Cc k hiu:
GF, F: sut lng nhp liu tnh theo kg/h, kmol/h.
GP, P: sut lng sn phm nh tnh theo kg/h, kmol/h.
GW, W: sut lng sn phm y tnh theo kg/h, kmol/h.
L : sut lng dng hn lu, kmol/h.
xi, x i : nng phn mol, phn khi lng ca cu t i.
xF
xF / M R
0.1 / 32
0.0588
x F / M R (1 x F ) / M N 0.1 / 32 (1 0.1) / 18
xP
xP / M R
0.95 / 32
0.9144
x P / M R (1 x P ) / M N 0.95 / 32 (1 0.95 ) / 18
xW
xW / M R
0.0.15 / 32
0.0085
xW / M R (1 xW ) / M N 0.015 / 32 (1 0.015 ) / 18
100
t0C
95
90
hi
85
lo
ng
80
75
70
65
60
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
x,y
1.0
Do ta chn trng thi nhp liu vo thp chng ct l trng thi lng si nn t th 1 trn, ti xF =
0.0588 ta ni suy ra nhit nhp liu vo thp chng ct l
TF = 91,50C
Tra bng 1.249, trang 310, {1} ta c N = 964,25 kg/m3
xF
1 xF
F 933 .0 kg/m3
Suy ra GF = 933,0 kg/h
0.1
1 0.1
1,072 .10 3
722 ,19 964 ,25
GF
933 ,0
48,093 kmol/h
MF
19 ,4
P W 48,093
P = 2,67 kmol/h
W= 45,42 kmol/h
- Li c
x P y F* 0,9144 0,295
Rmin *
2,62
y F x F 0,295 0,0588
+ T s hn lu lm vic:
R = 1,3Rmin + 0,3 = 1,3.2,62 + 0.3 = 3,71
x P xW 0,9144 0,0085
18,01
x F xW
0,0588 0,0588
R f
1 f
3,71 18,01
1 18,01
x
xW
.x
.0,0085 4,61 .x 0,031`
R 1
R 1
3,71 1
3,71 1
R
1
3,71
1
x
.x P
.x
.0,9144 0,788 .x 0,194
R 1
R 1
3,71 1
3,71 1
y
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
CHNG 4:
ng knh thp:
1. Phn luyn:
a. Khi lng ring trung bnh ca pha lng trong phn luyn:
- Nng phn mol trung bnh ca pha lng trong phn luyn:
xL
x P x F 0,9144 0,0588
0,4866 mol
2
2
xL
x P x F 0,95 0,1
0,525
2
2
LL
xL
1 xL
0,525 1 0,525
1,196 .10 3
739 ,77
957 ,76
LL = 835,78 kg/m3
b. Khi lng ring trung bnh ca pha hi trong phn luyn:
- Nng trung bnh ca pha hi trong phn luyn:
yL = 0,788xL + 0.194 = 0,788.0,4866 + 0.194 = 0,5775
Nhit trung bnh ca pha hi trong phn luyn: THL = 81,6 oC
- Khi lng mol trung bnh ca pha hi trong phn luyn:
MHL = yL. MR + (1 yL). MN = 0,5775.32 + (1 0,5775). 18 = 26,085 kg/kmol
- Khi lng ring trung bnh ca pha hi trong phn luyn:
HL
PM HL
1.26,085
0,8965 kg / m 3
22,4
RTHL
(81,6 273)
273
C = 0,028
L C
LL
835,78
0,028
0,855 m / s
HL
0,8965
QV
0,102 m 3 / s
M P .To .3600
31,3.273 .3600
ng knh on luyn
DL
4.QV
4.0,102
0,390 m
. L
3,14.0,855
2. Phn chng:
a. Khi lng ring trung bnh ca pha lng trong phn chng:
- Nng phn mol trung bnh ca pha lng trong phn chng:
xC
x F xW 0,0588 0,0085
- Nhit trung bnh ca pha lng trong phn chng: TLC = 94,6 oC
- Nng phn khi lng trung bnh ca pha lng trong luyn:
xC
x F xW 0,1 0,015
0,0575 kg metanol/ kg hn hp
2
2
LC
xC
1 xC
0,0575 1 0,0575
1,059 .10 3
719 ,18
962 ,78
LC = 941,39 (kg/m3).
b. Khi lng ring trung bnh ca pha hi trong phn chng
- Nng trung bnh ca pha hi trong phn chng
yC = 4,61xC - 0,031 = 4,61.0,034 0,031 = 0,126
Nhit trung bnh ca pha hi trong phn chng:
THC = 96,4 oC
- Khi lng mol trung bnh ca pha hi trong phn chng
MHC = yC. MR + (1 yC). MN = 0,126.32 + (1 0,126). 18 = 19,76 kg/kmol
- Khi lng ring trung bnh ca pha hi trong phn chng:
HC
PM HC
1.19,76
0,566 kg / m 3
22,4
RTHC
(96,4 273)
273
C C
C = 0,028
LC
941,39
0,028
1,142 m / s
HC
0,566
QV
0,106 m 3 / s
M P .To .3600
31,3.273 .3600
- ng knh on chng
DC
4.QV
4.0,106
0,344 m
.C
3,14.1,142
Tra bng IX.4a, trang 169, [2], ta chn theo chun D = 400 mm
Kt lun: ng knh thp l D = 0,4 m
Vn tc pha hi trong thp theo thc t:
II.
4.QV
4.0,106
0,844 m / s
2
3,14 .DC . 3,14 .0,4 2
4.QV
4.0,102
0,812 m / s
2
3,14 .D L . 3,14 .0,4 2
1. S mm l thuyt
Ta dng th 2 ng lm vic vo trong th 2 ( th cn bng pha).
th 3: th xc nh s bc l thuyt ca thp
T th 3 trn ta suy s mm l thuyt ca thp l Nlt = 10 mm. Nhng do ta dng thit b un nng gin
tip nn ta xem thit b ny nh l 1 mm l thuyt
Vy s mm trong thp l 9 mm, trong
+ S mm phn chng l 5
+ S mm phn luyn l 4
2. Xc nh s mm thc t ca thp
a. Hiu sut trung bnh ca thp
+ V tr nh
Nng phn mol: xP = 0,9144
tsi = 65,8oC
y * = 0,972
bay hi tng i:
3,250
(1 y*).x (1 0,972 ). 0,9144
+ V tr nhp liu
Nng phn mol: xF = 0,0588
tsi = 91,5oC
y * = 0,305
bay hi tng i:
7,025
(1 y*).x (1 0,305 ). 0,0588
+ V tr y:
Nng phn mol: xP = 0,0085
tsi = 98,5oC
y * = 0,052
bay hi tng i:
6,40
(1 y*).x (1 0,052 ). 0,0085
Etb
46 41 43
43,3%
3
N tt
N lt
9
21 mm
E tb 0,433
Trong
N ttC
NC
5
12 mm
Etb 0,433
N ttL
NL
4
9 mm
E tb 0,433
Chiu cao tn thp: S dng cng thc IX.54, trang 169, [2]
Hthp = Ntt.(hmm + d ) = 21.( 0,25 + 0,002 ) + 0,8 = 6,092 m
ht
0,25 suy ra ht = 0,25.D = 0,25.0,4 = 0,10 m
Dt
III.
Tr lc thp:
Cu to mm l:
D
8% S m
N=
0,08 t
Sl
dl
0,4
0,08.
= 1422 l
0,003
Gi a l s hnh lc gic.
p dng cng thc (V.139), trang 48, [2]: N = 3a(a-1) +1
Gii phng trnh bc 2 a = 22,3 23 N = 1519 l
S l trn ng cho: b = 2a - 1 = 43 l
2. Tr lc ca a kh:
p dng cng thc (IX.140), trang 194, [2]:
Pk
' 2 . H
2
L
8%
0,812
10 ,15 m/s
0,08
10 ,15 2.0,8965
84 ,05 N/m2
2
C
8%
0,844
10 ,55 m/s
0,08
10 ,55 2.0,566
57 ,33 N/m2
2
3. Tr lc do sc cng b mt
V a c ng knh l > 1mm
Ap dng cng thc (IX.142), trang 194, [2]:
4
1,3d lo 0,08d 2lo
1 1
1
1 2
1 2
1 2
LL
0,6334 .0,0184
0,0179 N/m
0,6334 0,0184
PL
4 0,0179
18,36 N/m2
2
1,3 0,003 0,08 0,003
1 1
1
1 2
1 2
1 2
LL
0,5964 .0,0160
0,0126 N/m
0,5964 0,0160
PL
4 0,0126
12 ,92 N/m2
2
1,3 0,003 0,08 0,003
QL
hl
1,85L K
g
2/ 3
Trong :
Lg : chiu di ca g chy trn, m
K = rb/rL : t s gia khi lng ring cht lng bt v khi lng ring ca cht lng, ly gn
bng 0,5.
QL
n L .M L
R2
1
20 % 2
2. R sin R cos
R
2
2
2
2
2
a - sina = 0,2p
Dng php lp a = 1,627 rad = 93,32o
93,32
) 0,290 m
2
QLL =
G P .R.M LL
83,57 .3,71 .24 ,81
8,17.10 5
hlL
1,85.0,290.0,5
2/3
0,0045 m
GP .R.M LC
83,57 .3,71 .16 ,54
4,83.10 5
hlC
1,85.0,290.0,5
2/3
0,0032 m
P
( trang 70, [3] )
L g
1,8
PL
286 ,27
1,8
0,063 m
LL g
835 ,78 .9,18
g LL hbL
HL
0,67
9,81.835,78.(0,03 0,0045)
8,822 m/s < 10,15 m/s
1,82.0,8965
,mm.cht lng
Trong :
+ hg : chiu cao g chy trn ,mm
+ Dhl : chiu cao lp cht lng trn mm ,mm
+ DP: tng tr lc ca 1 mm ,mm.cht lng
+ hd : tn tht thy lc do dng lng chy t ng chy chuyn vo mm, c xc nh
theo biu thc (5.10), trang 115, [3]:
2
QL
hd' 0,128.
100.Sd ,mm.cht lng
+ QL : lu lng ca cht lng (m3/h).
+ Sd : tit din gia ng chy chuyn v mm.
Sd = 0,8 . Smm = 0,8.
.0,42 = 0,10 m2
4
1
Dh = 125 mm
2
hd 'L
286 ,27
286 ,27
1000
1000 34 ,92 mm.cht lng
LL g
835 ,78 .9,81
QLL
0,128.
100.S d
8,17.10 5.3600
0,128.
1,11.10 4 mm.cht lng
100
.
0
,
10
hd 'C
269 ,54
269 ,54
1000
1000 40 ,02 mm.cht lng
LC g
941,39 .9,81
Q
0,128. LC
100.S d
4,83.10 5.3600
0,128.
3,89.10 5 mm.cht lng
100.0,10
IV.
B dy thp :
1. Thn thp
V thp hot ng p sut thng nn ta thit k thn hnh tr bng phng php hn h quang in,
kiu hn gip mi 2 pha. Thn thp c ghp vi nhau bng cc mi ghp bch.
m bo cht lng ca sn phm ta chn thit b thn thp l thp khng g m X18H10T.
1.1. Cc thng s cn tra v chn phc v cho qu trnh tnh tn
Nhit tnh tn: t = tmax= 100oC
p sut tnh tn: v thp hot ng p sut thng nn: P = Pthy tnh + DP
Khi lng ring trung bnh ca pha lng trong tn thp:
rL =
LL LC
2
941,39 835,78
888,85 kg/m3
2
H s hiu chnh:
V thit b khng bc lp cch nhit h = 1 (trang 26, [7])
ng sut cho php: [s] = h [s]* = 142 (N/mm2)
H s bn mi hn:
V s dng phng php hn h quang in, kiu hn gip mi 2 pha
jh = 0,95 (Bng XIII.8, trang 362, [2])
1.2. Tnh b dy
Ta c:
[ ]
142
h
0,95 2443 ,84 > 25
P
0,0552
S =
Dt P
400 0,0514
B dy S = 2 mm
Nn: [ P ]
S Ca
0,1
2 1
2,5.10 3 0,1 (tha)
400
Kt lun: S = 2 mm
2. y v np:
Chn y v np c dng hnh ellip tiu chun, c g, lm bng thp X18H10T
Chn b dy y v np bng vi b dy thn thp: S = 3 mm.
Kim tra iu kin:
S Ca
D 0,125
t
2[ ] h (S Ca )
[ P]
P
R t ( S Ca )
V y v np c hnh ellip tiu chun vi
ht
0,25 Rt = Dt
Dt
V. B dy mm :
1. Cc thng s cn tra v chn phc v cho qu trnh tnh tn
Nhit tnh tn: t = tmax = 100 (oC)
p sut tnh tn: P = Pthy tnh + Pg
Chn b dy g chy trn l 3mm.
Th tch ca g chy trn: V = 0,29.0,03.0,003= 2,61.10-5 m3
Tra bng XII.7, trang 313, [6]:
Khi lng ring ca thp X18H10T l: rX18H10T = 7900 kg/m3
Khi lng g chy trn: m = V.rX18H10T = 2,61.10-5.7900 = 0,2062 kg
p sut do g chy trn tc dng ln mm trn
mg
Pg
Dt
4
0,2062 .9,81
11,60 N/m2
2
0,4
3,14 .
4
LW
xW
1 xW
0,0085 1 0,0085
1,045 .10 3
715 ,08
959 ,22
H s Poisson: m = 0,33
H s iu chnh: jb = 0,571
2. Tnh b dy:
i vi bn trn c ngm kp cht theo chu vi:
2
i vi bn c c l: l max
S Dt
3P D
max
3P
b
16 b
D
[ ]
S
3P
3 337,81.10 6
400
0,354 mm
16[ ] b
16 142 0,571
Nn: S + Ca = 1,354 mm
Chn S = 2 mm
PR4
64DT
i vi bn c c l: Wlo
DT
Vi:
Wlo
Wo
Wo
PR4
64 b DT
ES 3
12(1 2 )
12PR4 (1 2 ) 3 PR4 (1 2 )
.
16
64 b ES 3
b ES 3
Wlo
Tra bng XIII.27, trang 417, [2], ng vi Dt = f = 400 (mm) v p sut tnh tn P = 0,055 (N/mm2)
chn bch c cc thng s sau:
Bu lng
Dt
Db
Dl
Do
h
db
(mm)
400
515
475
Z
(ci)
450
411
20
M16
20
Tra bng IX.5, trang 170, [2], vi Dh = 250 mm khong cch gia 2 mt bch l 1000 mm v s mm
gia 2 mt bch l 4.
S mt bch cn dng ghp l: 21/4 + 2 = 8 bch
kn ca mi ghp bch ch yu do vt m quyt nh. m lm bng cc vt liu mm hn so
vi vt liu bch. Khi xit bu lng, m b bin dng v in y ln cc ch g gh trn b mt ca bch.
Vy, m bo kn cho thit b ta chn m l dy aming, c b dy l 3mm.
. D 2 Dt .h. CT 3
2
0,515
4
.0.402.0,002.0,82.7900 = 1,63 kg
4
P mg 243,43.9,81
597,01 N
4
4
4
B1
B2
70
60
60
90
150
105
30
14
Tra bng XIII.36, trang 438, [2] chn tai treo c cc thng s sau:
B1
80
55
70
125
30
10
14
IX.
ng dn thng c ni vi thit b bng mi ghp tho c hoc khng tho c. Trong thit b
ny, ta s dng mi ghp tho c.
i vi mi ghp tho c, ngi ta lm on ng ni, l on ng ngn c mt bch hay ren
ni vi ng dn:
Loi c mt bch thng dng vi ng c ng knh d > 10mm.
Loi ren ch yu dng vi ng c ng knh d 10mm, i khi c th dng vi d 32mm.
ng dn c lm bng thp X18H10T.
Bch c lm bng thp CT3 , cu to ca bch l bch lin khng c.
1. ng nhp liu:
Khi lng ring ca hn hp: rF = 933,0 kg/m3
Chn loi ng ni cm su vo thit b.
Chn vn tc cht lng trong ng ni l vF = 1 m/s
ng knh trong ca ng ni:
Dy =
4.GF
4.933,0
0,0188 m
3600 F v F
3600 933,0 1
Chn ng c Dy = 20 mm
Tra bng XIII.26, trang 409, [2]
Cc thng s ca bch ng vi P = 0,055 N/mm2 l:
Bu lng
Dy
Dn
Dd
Dl
h
db
(mm)
20
25
90
65
Z
(ci)
50
2. ng hi nh thp:
- Nng trung bnh ca pha hi nh thp
yP = xP = 0,9144
Nhit trung bnh ca pha hi nh thp: THP = 67,8 oC
12
M10
HL
PM HL
1.30,80
1,101 kg / m 3
22
,
4
RTHL
(67,8 273)
273
4.GHD
4.83,57
0,023 m
3600 HDv HD
3600.1,101.3,14.50
Chn ng c Dy = 25 mm
Tra bng XIII.32, trang 434, [2] Chiu di on ng ni l = 90 mm
Tra bng XIII.26, trang 409, [2]
Cc thng s ca bch ng vi P = 0,055 N/mm2 l:
Bu lng
Dy
Dn
Dd
Dl
h
db
(mm)
25
32
100
75
(ci)
60
3. ng hn lu:
- Nng trung bnh ca pha lng nh thp
xP = 0,9144
Nhit trung bnh ca pha hi nh thp: THP = 65,8 oC
- Tra bng 1.249, trang 311, [1]
Khi lng ring ca nc 65,8oC: N = 981,2 kg/m3
LC
xC
1 xC
0,95 1 0,95
1,30 .10 3
752 ,8 981,2
12
M10
LC = 768,1 kg/m3
Chn loi ng ni cm su vo thit b.
Chn vn tc cht lng trong ng ni l vLD = 0,5 m/s
ng knh trong ca ng ni:
4.GLP
4.83,57.3,71
0,017 m
3600 LP v LP
3600 768,1 0,5
Dy =
Chn ng c Dy = 20 mm
Tra bng XIII.26, trang 409, [2]
Cc thng s ca bch ng vi P = 0,055 N/mm2 l:
Bu lng
Dy
Dn
Dd
Dl
h
db
(mm)
20
25
90
65
(ci)
50
12
M10
4. ng hi y thp:
- Nng trung bnh ca pha hi y thp
yW = xW = 0,0085
Nhit trung bnh ca pha hi y thp: THP = 99,6 oC
- Khi lng mol trung bnh ca pha hi trong phn luyn:
MHW = yW. MR + (1 yW). MN = 0,0085.32 + (1 0,0085).18 = 18,12 kg/kmol
- Khi lng ring trung bnh ca pha hi trong phn luyn:
HW
PM HW
1.18,12
0,593 kg / m 3
22
,
4
RTHW
(99,6 273)
273
4.GHW
4.827,1
0,064 m
3600 HW v HW
3600.0,593. .120
Chn ng c Dy = 70 mm
Tra bng XIII.32, trang 434, [2] Chiu di on ng ni l = 110 mm
Tra bng XIII.26, trang 409, [2]
Dn
Dd
Dl
h
db
(mm)
70
76
160
130
(ci)
110
14
M12
LW
xW
1 xW
0,015 1 0,015
1,05 .10 3
716 ,8
959 ,2
LW = 954,4 kg/m3
Chn vn tc cht lng trong ng ni l vLW = 0,5 m/s
ng knh trong ca ng ni:
Dy =
4.GLW
4.827,1
0,025 m
3600 LW v LW
3600.954,4. .0,5
Chn ng c Dy = 25 mm
Tra bng XIII.32, trang 434, [2] Chiu di on ng ni l = 90 mm
Tra bng XIII.26, trang 409, [6]
Cc thng s ca bch ng vi P = 0,055 N/mm2 l:
Bu lng
Dy
Dn
Dd
Dl
h
db
(mm)
Z
(ci)
25
32
100
75
60
12
M10
CHNG 5:
Tnh thit b ph
I.
THIT B UN SI Y THP :
Chn thit b un si y thp l ni un Kettle.
ng truyn nhit c lm bng thp X18H10T, kch thc ng 38 x 3:
1.2. Enthalpy:
(3,71 1). 83,57 .2296 ,75 83,57 .(191,31 373 ,41) 827 ,1.( 414 ,42 373 ,41)
0,95
= 971300.88 kJ/h
Vy: GH 2O
Q
971300,88
= 440,0 kg/h
rH 2O
2208
t log
3. H s truyn nhit:
H s truyn nhit K c tnh theo cng thc nh i vi tng phng:
1
1
1
rt
n
S
,W/m2.K)
Vi:
n : h s cp nhit ca hi t,W/m2.K.
S : h s cp nhit ca sn phm y, W/m2.K.
rt : nhit tr qua thnh ng v lp cu.
3.1. Nhit ti qua thnh ng v lp cu:
qt
t w1 t w 2
, W/m2
rt
Trong :
tw1 : nhit ca vch tip xc vi hi t (trong ng), oC
tw2 : nhit ca vch tip xc vi sn phm y (ngi ng), oC
rt
t
r1 r2
t
.r
0,75 .q 0,7
S = 7,77 . 10 . h
.
. 0,45 0.117 0,37
.c .Ts
h
Nhit si trung bnh ca dng sn phm ngi ng:
t t
98,5 99,6
t S S1 S 2
= 99,05 oC
2
2
TS = 99,05 + 273 = 372,05 K
Ti nhit si trung bnh th:
-2
0,333
= 0,594 kg/m3
22,4
RTS
.372,05
273
- Khi lng ring ca nc:
N = 959,2kg/m3 (Bng 1.249, trang 310, [1])
- Khi lng ring ca methanol:
R = 715,0 kg/m3 (Bng 1.2, trang 9, [1])
1 xW 1 xW 0,015 1 0,015
1,05.10-3
Nn:
R
A
715 ,0
959 ,2
= 954,3 kg/m3
- nht ca nc:
N = 2,85.10-4 N.s/m2 (Tra bng 1.104, trang 96, [1])
- nht ca methanol:
A = 2,45.10-4 N.s/m2 (Dng tn 1.18, trang 90, [1])
S dng cng thc (I.12), trang 84, [1] suy ra nht ca hn hp lng:
lgmhh = x1lgm1 + x2lgm2
- Nhit ha hi ca nc:
rN = 2262,2 kJ/kg (Bng 1.250, trang 312, [5])
- Nhit ha hi ca methanol:
t n t W1
119,5 oC
2
Ti nhit ny th:
- Khi lng ring ca nc: n = 943,4 kg/m3
- nht ca nc: n = 2,33.10-4 N.s/m2
- H s dn nhit ca nc: n = 0,685 W/mK
Nn: n = 31342 W/m2K
qn = n (tn tW1) = 6268,4 W/m2
qt = qn = 6268,4 W/m2 (xem nhit ti mt mt l khng ng k)
tw2 = tw1 - qtrt = 116,08 oC
S = 362,84 W/m2K (vi q = qt)
qS = S (tW2 tS) = 6126,5 W/m2
Kim tra sai s:
qn qS
=
qn
1
1
1
5,289 .10 4
31342
326 ,84
= 301,5 W/m2K
4. B mt truyn nhit:
B mt truyn nhit c xc nh theo phng trnh truyn nhit:
F=
Q
971300.1000
= 43,56 m2
K .t log 3600.301,5.20,545
5. Cu to thit b:
Chn s ng truyn nhit: n = 217 ng. ng c b tr theo hnh lc gic u.
- Chiu di ng truyn nhit: L =
F
= 1,83 m chn L = 2 m
dn dt
n
2
II.
Lng nc cn dng: G N
Qnt
1102,55.3600.103
79221,4 kg/h
c N .(t 2 t1)
4175,5.(40 28)
tV t R 28 40
34 oC
2
2
t log
(65,8 28 ) (65,8 40 )
= 31,42 K
65,8 28
ln
65,8 40
3. H s truyn nhit:
H s truyn nhit K c tnh theo cng thc:
1
1
1
rt
n
ngng
,W/m2.K
Vi:
n : h s cp nhit ca dng nc lnh ,W/m2.K
ngng : h s cp nhit ca dng hi ngng t ,W/m2.K
rt : nhit tr qua thnh ng v lp cu.
Gn
4
79221 ,4
4
.
.
= 27,53
2
3600 N .d tr .v n 3600 994 ,42 .0,032 2.1
vn
4G n
4.79221 ,4
= 0,744 m/s
2
3600 n nd tr 3600 .994 ,42 .37 . .0,032 2
Chun s Reynolds :
Re n
v n. d tr
0,744 .0,032
= 32929,5 > 104 Ch chy ri
7,23 .10 7
p dng cng thc (1.74), trang 28, [5] cng thc xc nh chun s Nusselt:
Nu n 0,021. l . Re
0 ,8
n
0 , 43
n
Pr
Pr
. n
PrP 2
0 , 25
Nu n . n
d tr
qt
t w1 t w 2
,W/m2
rt
Trong :
tw1 : nhit ca vch tip xc vi hi ngng t, oC
tw2 : nhit ca vch tip xc vi nc lnh, oC
rt
t
r1 r2
t
r. 2 .g.3
1 0,7254
.(t ngng - t W1 ).dn
Tra bng V.II, trang 48, [2] vi s ng n = 37 th s ng trn ng cho ca hnh 6 cnh l: b = 7
Tra hnh V.20, trang 30, [2] h s ph thuc vo cch b tr ng v s ng trong mi dy thng
ng l tb = 0,72 (v xp xen k v s ng trong mi dy thng ng l 7)
H s cp nhit trung bnh ca chm ng: ngng = tb1 = 0,721
xP
1 xP
0,95 1 0,95
1,31 .10 3
753 ,5 982 ,0
= 762,4 kg/m3
q ngng q n
q ngng
1
1
1
5,565 .10 4
4295 ,4
1700 ,2
= 726,0 W/m2K
4. B mt truyn nhit:
B mt truyn nhit c xc nh theo phng trnh truyn nhit:
F=
Qnt
1102550.1000
= 13,4 m2
K .t log 3600.726,0.31,42
5. Cu to thit b:
S ng truyn nhit: n = 61 (ng). ng c b tr theo hnh lc gic u.
Chiu di ng truyn nhit: L =
F
= 3,3 m chn L = 4 m
d n d tr
n
2
S ng trn ng cho: b = 7 ng
Bc ng: t = 48 mm = 0,048 m
III.
t log
3. H s truyn nhit:
H s truyn nhit K c tnh theo cng thc:
1
1
1
rt
n
W
,W/m2.K
Vi:
n : h s cp nhit ca dng nc lnh, W/m2.K.
W : h s cp nhit ca dng sn phm y, W/m2.K
rt : nhit tr qua thnh ng v lp cu.
4Gn
4.159 ,9
= 0,056 m/s
2
3600 nd tr 3600 .994 . .0,032 2
Chun s Reynolds :
Re n
v n. d tr
0,056 .0,032
= 2424,9 < 104 : ch chy qu
7,39 .10 7
p dng cng thc V.44,trang 16, [2] cng thc xc nh chun s Nusselt:
Nu n k o . 1 . Pr n0, 43 .(
Pr n 0, 25
)
Pr w 2
Nu n . n
d tr
qt
t w1 t w 2
, W/m2
rt
Trong :
tP1 : nhit ca vch tip xc vi sn phm y (trong ng trong), oC
tP2 : nhit ca vch tip xc vi nc lnh (ngi ng trong), oC
rt
t
r1 r2
t
Nn:
= 773,4 kg/m3
R
N
764 ,6 987 ,9
nht ca nc: N = 5,46.10-4 N.s/m2
nht ca methanol: R = 3,19.10-4 N.s/m2
Nn: lg = xPlgR + (1 xP)lgN = 0,9144.lg(3,19.10-4) + (1 - 0,9144)lg(5,46.10-4)
= 3,343.10-4 (N.s/m2)
4G P
4.83,57
= 0,0346 m/s
2
2
3600 ( Dtr d n ) 3600 .773 ,4. .( 0,051 2 0,038 2 )
Chun s Reynolds :
Re
vd t
p dng cng thc (V.45), trang 17, [2] cng thc xc nh chun s Nusselt:
Nu P 0,015. l . Re
0 , 33
0 ,1
.Gr . Pr
0 , 43
Pr
.
Pr
P1
0 , 25
Chun s Grashof
Gr .
g 2 l 3 t
l = dtd =0,013 m
b = h s dn n th tch
H s dn nhit ca nc: bN = 4,514.10-4 1/K
H s dn nhit ca methanol: bR = 1,322.10-4 1/K
Dt = chnh lch nhit gia thnh ng vad dng sn phm y
Dt = tP1 - tP , oC
Nu P .
d t
Kt lun:
qW qn
qW
1
1
1
5,565.104
171,8
142,78
= 74,73 W/m2K
4. B mt truyn nhit:
B mt truyn nhit c xc nh theo phng trnh truyn nhit:
F=
Q
8040 ,4.1000
= 2,075 m2
K .t log 3600 .74,73.14,4 0
5. Cu to thit b:
Chn s ng truyn nhit: n = 19 ng. ng c b tr theo hnh lc gic u.
- Chiu di ng truyn nhit: L =
F
= 0,966 m chn L = 1 m
dn dt
n
2
28oC, th:
Nhit dung ring ca nc: cN = 4181,48 J/kgK
Nhit dung ring ca ru: cR = 2610 J/kgK
Nn: cF = 3596,89 J/kgK
tFr =
Q
t Fv 60,0 oC
G F .c F
t log
3. H s truyn nhit:
H s truyn nhit K c tnh theo cng thc:
1
1
1
rt
n
ngng
,W/m2.K)
Vi:
an : h s cp nhit ca dng nc lnh, W/m2.K
angng : h s cp nhit ca dng hi ngng tu, W/m2.K
rt : nhit tr qua thnh ng v lp cu.
xW
1 xW
0,0085 1 0,0085
731,3
970 ,2
r = 967,5 kg/m3
nht ca nc: mN = 3,348.10-4 N.s/m2
= 2,03
vw
4GW
4.827 ,1
0,016 m/s
2
3600 W n .d tr 3600 .964 ,18 .19 . .0,032 2
Chun s Reynolds :
Re w
vW . d tr .W
p dng cng thc (1.80), trang 31, [5] cng thc xc nh chun s Nusselt:
Nu w 0,15. l . Re
0 , 33
n
0 , 43
n
Pr
Pr
.Gr . n
Prw 2
0 ,1
0 , 25
Gr
= 2,55
g.d o3 . 2 . .t
1
1
2,755.10 3 ( K 1 )
T 90 273
9,81.0,0323.964,182.2,755.10 3.8,25
Gr
61,59.10 6
3 2
(0,327.10 )
NuW = 12,19
H s cp nhit ca sn phm y i trong ng trong:
aW =
xF
1 xF
0,1 1 0,1
= 4,43
0,076m
Dt n.d o
0,7 127.0,032
Vn tc thc t ca dng nhp liu i ngi ng:
vF
4G F
4.1000
Chun s Reynolds :
Re F
v F . d td . F
3,57.10 3.0,076.962,5
710,9 < 2300 : ch chy tng.
5,22.10 4
p dng cng thc (V.56), trang 20, [2] cng thc xc nh chun s Nusselt:
Nu F . F 25,64 .0,482
e=
qW q F
qW
Xc nh h s truyn nhit:
3.4.
4.
1
1
1
5,565 .10 4
257 ,20
114 ,43
75,85 W/m2K
B mt truyn nhit:
B mt truyn nhit c xc nh theo phng trnh truyn nhit:
F=
Q
115 ,7.1000
40 ,41 m2
K .t log 75,85 .37 ,75
5. Cu to thit b:
S ng truyn nhit: n = 127 ng. ng c b tr theo hnh lc gic u.
Chiu di ng truyn nhit: L =
F
d d tr
n n
2
S ng trn ng cho: b = 13 ng
Bc ng: t = 48 (mm) = 0,048 m
Dng hi ngng t i ngi ng vi nhit ngng t tngng = 126,25oC, c p sut 2at, n nhit ha
hi r = 2189500 J/kg.
1. Lng hi nc cn dng :
Cn bng nhit: Q = GF.cF.(tr tv) = Gn.rn
nhit trung bnh ttb = 64,25oC th:
Nhit dung ring ca nc: cN = 41,83 J/kgK
Nhit dung ring ca ru: cR = 28,20 J/kgK
Nn: cF = cR.xF + cN. (1 xF) = 41,02 J/kgK
Q = 1000.41,02.( 68,5 - 60) = 34,87 kW
Gn = 15,93 (kg/h)
t log
3. H s truyn nhit:
H s truyn nhit K c tnh theo cng thc:
1
1
1
rt
n
ngng
,W/m2.K
Vi:
an : h s cp nhit ca dng nc lnh, W/m2.K
angng : h s cp nhit ca dng hi ngng tu, W/m2.K
rt : nhit tr qua thnh ng v lp cu.
B dy thnh ng: t = 0,003 m
H s dn nhit ca thp khng g: t = 16,3 W/mK
Nhit tr lp cu trong ng: r1 = 1/5800 m2.K/W
Nhit tr lp cu ngi ng: r2 =1/5800 m2.K/W
Nn: rt = 5,289.10-4 m2.K/W
Ti nhit ny th:
Khi lng ring ca nc: rN = 979,8 kg/m3
Khi lng ring ca ru: rR = 746,2 kg/m3
Nn:
xF
1 xF
0,1
1 0,1
r = 950,06 kg/m3
746 ,2 979 ,8
= 2,60
vF
4G F
4.1000
0,003 m/s
2
3600 F nd tr 3600 .950 ,06 .127 . .0,032 2
Chun s Reynolds :
Re F
v F . d tr . F
p dng cng thc (1.80), trang 31, [5] cng thc xc nh chun s Nusselt:
Nu w 0,15. l . Re
0 , 33
n
0 , 43
n
Pr
Pr
.Gr . n
Prw 2
0 ,1
0 , 25
Gr
= 2,067
g.d o3 . 2 . .t
1
1
2,96.10 3 K 1
T 64,25 273
NuF = 11,4
H s cp nhit ca dng nhp liu i trong ng trong:
aF =
Nu F . F 11,4.0,595
212 ,0 W/m2
d tr
0,032
1 0,7254
r. 2 .g.3
.(t ngng - t W1 ).dn
Tra bng V.II, trang 48, [2] vi s ng n = 127 th s ng trn ng cho ca hnh 6 cnh l: b = 13
Tra hnh V.18, trang 19, [4] h s ph thuc vo cch b tr ng v s ng trong mi dy thng ng l
etb = 1,1
H s cp nhit trung bnh ca chm ng: angng = etba1 = 1,1a1
Chn t1 = 0,2oC tW1 = 126,05oC
Tra cc thng s ca hi ngng t:
Khi lng ring ca hi: rN = 939,16 kg/m3
nht ca hi: mN = 2,28.10-4 N.s/m2
H s dn nhit ca hi: lN = 0,686 W/mK
a1 = 19886,13 W/m2K
an = 21874,74 W/m2K
qn = an (tn tW1) = 4374,94 W
Kim tra sai s:
e=
qn q F
qn
1
1
1
5,565 .10 4
212 ,0
21874 ,74
188 ,0 W/m2K
4. B mt truyn nhit:
B mt truyn nhit c xc nh theo phng trnh truyn nhit:
F=
Qnt
15,93.1000
1,36 m2
K .t log 188,0.62,15
5. Cu to thit b:
S ng truyn nhit: n = 127 ng. ng c b tr theo hnh lc gic u.
Chiu di ng truyn nhit: L =
F
= 0,09 (m) chn L = 0,1 m
d n d tr
n
2
S ng trn ng cho: b = 13 ng
Tra bng trang 21, 3 Bc ng: t = 48 mm = 0,048 m
VI. Bn cao v:
1. Tn tht ng ng dn:
Chn ng dn c ng knh trong l dtr = 80 mm
Tra bng II.15, trang 381, [1] nhm ca ng: e = 0,2 mm = 0,0002 m
Tn tht ng ng dn:
l1
vF 2
h1 1 1 .
d1
2g
Trong :
l1 : h s ma st trong ng ng.
l1 : chiu di ng ng dn, chn l1 = 30 m
d1 : ng knh ng dn, d1 = dtr = 0,08 m
x1 : tng h s tn tht cc b.
vF : vn tc dng nhp liu trong ng dn
t FV t FS 28 65,8
= 46,9 oC
2
2
Ti nhit ny th:
Khi lng ring ca nc: rN = 989,2 kg/m3
Khi lng ring ca ru: rR = 768,4 kg/m3
Nn:
xF
1 xF
0,1
1 0,1
rF = 961,6 kg/m3
768 ,4 989 ,2
vF
4G F
4.1000
= 0,057 m/s
2
3600 F d tr 3600 .961,6. .0,08 2
1.2. Xc nh h s ma st trong ng ng :
Chun s Reynolds :
Re F
v F d tr F
100
p dng cng thc (II.64), trang 379, [1]: l1= 0,1.1,46.
d1 Re F
0 , 25
= 0,035
30
0,0572
Vy: h1 0,035.
= 7,65.10-3 (m)
33,05.
0,08
2.9,81
v 22
l2
h2 2
2 .
d2
2g
Trong :
l2 : h s ma st trong ng ng.
l2 : chiu di ng ng dn, l2 = 2,5 m
d2 : ng knh ng dn, d2 = dtr = 0,032 m
x2 : tng h s tn tht cc b.
v2 : vn tc dng nhp liu trong ng dn
2.2. Xc nh h s ma st trong ng ng :
Chun s Reynolds : Re2 = 710,9 < 2300 : ch chy tng.
nhm: e = 0,0002
p dng cng thc (II.64), trang 379, [1]:
64
64
0,09
Re 710 ,9
Fo 0,0322
= 0,160 th xt thu 2 (1ch) = 0,458
F1
0,082
Fo 0,0322
= 0,160 th xt m 2 (1ch) = 0,708
F1
0,082
C 1 ch t m xt m 2 = 0,708
2,5
(3,57.10 3 ) 2
Vy: h2 127. 0,09.
1,166.
0,68.10 3 m
0,032
2.9,81
,m
Trong :
l3 : h s ma st trong ng ng.
l3 : chiu di ng ng dn, l2 = 0,5 m.
d3 : ng knh ng dn, d3 = dtr = 0,032 m.
x3 : tng h s tn tht cc b.
v3 : vn tc dng nhp liu trong ng dn
64
64
0,256
Re 250
Fo 0,0322
= 0,160 th xt thu 3 (1ch) = 0,458
F1
0,082
Fo 0,0322
= 0,160 th xt m 3 (1ch) = 0,708
F1
0,082
C 1 ch t m xt m 3 = 0,708
Nn: x3 = xt thu 3 + xt m 3 = 1,166
0,5
0,0032
1,166.
0,30.10 3 m
0,032
2.9,81
P P1 v2 v1
z1 = z2 + 2
+hf1-2
F .g
2.g
2
Trong :
z1: cao mt thng (1-1) so vi mt t, hay xem nh l chiu cao bn cao v Hcv = z1.
z2: cao mt thng (2-2) so vi mt t, hay xem nh l chiu cao t mt t n v tr nhp liu:
z2 = hchn + hy + (nttC 1).Dh
= 0,105 + 0,02 + (12 1).0,25 = 2,875 m
P1 : p sut ti mt thng (1-1), chn P1 = 1 at = 9,81.104 N/m2
P2 : p sut ti mt thng (2-2)
Xem DP = P2 P1 = nttL .DPL = 9. 286,27 = 2576,4 N/m2
v1 : vn tc ti mt thng (1-1), xem v1 = 0 m/s
v2 : vn tc ti v tr nhp liu, v2 = vF = 0,057 m/s
hf1-2 : tng tn tht trong ng t (1-1) n (2-2):
hf1-2 = h1 + h2 + h3 = 8,63.10-3 m
P2 P1 v2 v1
+hf1-2
F .g
2.g
2
= z2 +
2576 ,4
0,057 2 0
= 2,875 +
+ 8,63.10-3
9,81 .961,6
2.9,81
= 3,16 m
Chn Hcv = 5 m
VII. Bm:
1. Nng sut:
Nhit dng nhp liu l tF = 28oC.
Ti nhit ny th:
xF
1 xF
0,1
1 0,1
rF = 970,2 kg/m3
784 ,8 996 ,3
QF
GF
1000
= 1,03 m3/h
970 ,2
2. Ct p:
Chn :
Mt ct (1-1) l mt thng cht lng trong bn cha nguyn liu.
Mt ct (2-2) l mt thng cht lng trong bn cao v.
p dng phng trnh Bernoulli cho (1-1) v (2-2):
2
z1 +
P1
P2
v
v
+ 1 + Hb = z2 +
+ 2 +hf1-2
F . g 2. g
F . g 2. g
Trong :
z1: cao mt thng (1-1) so vi mt t, chn z1 = 1m.
z2: cao mt thng (2-2) so vi mt t, z2 = Hcv = 5m.
P1 : p sut ti mt thng (1-1), chn P1 = 1 at.
P2 : p sut ti mt thng (2-2), chn P2 = 1 at.
v1,v2 : vn tc ti mt thng (1-1) v(2-2), xem v1= v2 = 0 m/s
hf1-2 : tng tn tht trong ng t (1-1) n (2-2).
Hb : ct p ca bm.
2.1. Tnh tng tr lc trong ng:
Chn ng knh trong ca ng ht v ng y bng nhau: dtr = 50 mm
Tra bng II.15, trang 381, [1] nhm ca ng: e = 0,2 mm = 0,0002
Tng tr lc trong ng ht v ng y
lh l
vF 2
hf1-2 =
h .
d tr
2g
Trong :
lh : chiu di ng ht.
Chiu cao ht ca bm: Tra bng II.34, trang 441, [1] hh = 4,2 m
Chn lh = 6 m
l : chiu di ng y, chn l = 8 m
xh : tng tn tht cc b trong ng ht.
x : tng tn tht cc b trong ng y.
l : h s ma st trong ng ht v ng y.
vF : vn tc dng nhp liu trong ng ht v ng y m/s
vF
4Qb
4.2
0,283 m/s
2
3600 d tr 3600 . .0,050 2
11 Xc nh h s ma st trong ng ht v ng y :
Chun s Reynolds :
Re F
v F d tr F
100
d tr Re F
0 , 25
= 0,033
Van :
Van :
Tra bng 9.5, trang 94, [1]: Chn van cu vi m hn tn th xv2 (1 ci) = 10.
ng y c 1 van cu xv2 = 10
Vo bn cao v : xcv = 1
68
0,2832
= 0,127 m
10,3 11,6 .
0,05
2.9,81
3. Cng sut:
Chn hiu sut ca bm: hb = 0,8.
Cng sut thc t ca bm: Nb =
3600 . b
3600 .0,8
= 27,3 W
Tnh kinh t
Lng thp X18H10T cn dng:
M1 = 21mmm + mthn + 2my(np) = 243,43 kg
S lng
Vt liu
n gi
Thnh tin ()
Thp X18H10T
243,43 (kg)
50000 (/kg)
12171500
Thp CT3
163,82 (kg)
10000 (/kg)
1638200
164 (ci)
2500 (/ci)
410000
837 (m)
50000 (/m)
41850000
ng 70mm
10 (m)
100000 (/m)
1000000
ng 150mm
10 (m)
100000 (/m)
1000000
ng 50mm
40 (m)
100000 (/m)
4000000
Bm ly tm
54,6 (W)
700000 (/Hp)
56000
p k
2 (ci)
200000 (/ci)
400000
Nhit k
3 (ci)
150000 (/ci)
450000
Lu lng k ( 50mm)
2 (ci)
1000000 (/ci)
2000000
Bulng
ng dn 38 x 3mm
Tng chi ph vt t
64975700
CHNG 7:
Kt lun
Vi h thng chng ct metanol - nc dng thp mm xuyn l nh thit k, ta thy bn cnh nhng u
im cng cn c nhiu nhc im. Thit b c u im l nng sut v hiu sut cao nhng thit b cn
rt cng knh, i hi phi c s vn hnh vi chnh xc cao. Bn cnh , khi vn hnh thit b ny ta
cng phi ht sc ch n vn an tn lao ng trnh mi ri