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Trng H M-a Cht

n Tt Nghip

MC LC
Trang
LI NI U..................................................................................................................3
CHNG 1 : TNG QUAN V CNG TY TUYN THAN CA NG................4
1.1.

Lch s pht trin ca cng ty tuyn than Ca ng.........................................4

1.2.

Gii thiu v mt bng tc nghip ca cng ty..................................................5

1.2.1. V tr a l...............................................................................................................5
1.2.2. iu kin a cht t nhin,kinh t x hi...............................................................5
1.3.

Chc nng, nhim v ca cng ty tuyn than Ca ng...................................6

1.4.

C cu t chc v ch lm vic ca cng ty..................................................7

1.4.1. C cu t chc.........................................................................................................7
1.4.2. Ch lm vic.......................................................................................................11
1.5.

H thng cung cp in cho ton cng ty...........................................................11

CHNG 2 : GII THIU V H THNG T NG HA TRONG PHN


XNG KHO BN II CNG TY TUYN THAN CA NG..............................14
2.1.

S cng ngh ca phn xng kho bn II....................................................14

2.2.

H thng cung cp in cho phn xng kho bn II.......................................14

2.3.

H thng t ng ha ca phn xng kho bn II...........................................22

2.4.

Nhn xt v rt ra nh hng cho ti.........................................................23

CHNG 3 : L THUYT TRUYN THNG MNG PROFIBUS DP.............24


3.1.

Tng quan v mng Profibus DP....................................................................24

3.1.1. Cu hnh h thng v thit b...................................................................................24


3.1.2. Trao i d liu gia Master v Slave.....................................................................25
3.1.3. ng b ha d liu vo/ra......................................................................................27
3.2.

Gii thiu v module EM-277.............................................................................27

3.2.1. Cc thng s ca EM-277........................................................................................28


3.2.2. Cu trc vng nh ca Master v Slave...................................................................29
3.2.3. Thit lp a ch mng DP cho khi EM-277..........................................................30
3.2.4. Truyn d liu gia trm ch v khi EM-277.......................................................30
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Trng H M-a Cht

n Tt Nghip

CHNG 4 : NG DNG MNG TRUYN THNG PROFIBUS DP XY


DNG H THNG IU KHIN V GIM ST DY CHUYN XUT SN
PHM PHN XNG KHO BN II...........................................................................35
4.1.

Gii thiu v cc thit b t ng ha c trong ti........................................35

4.1.1. Gii thiu v cc loi cm bin trong bng ti vn chuyn than.............................35


4.1.2. Gii thiu v thit b iu khin logic kh trnh PLC S7-300/CPU 315C 2PN/DP
v PLC S7-200/CPU 226 AC/DC/RELAY.......................................................................44
4.2.

ng dng mng truyn thng profibus DP xy dng h thng iu khin v

gim st dy chuyn xut sn phm phn xng Kho Bn II.....................................49


4.2.1. Xy dng chng trnh iu khin..........................................................................49
4.2.2. Quy nh cc tn hiu vo/ra v cc bt nh trong PLC...........................................74
4.2.3. Chng trnh iu khin dy chuyn xut sn phm phn xng Kho Bn II........77
CHNG 5 : XY DNG GIAO DIN IU KHIN V GIM ST DY
CHUYN XUT SN PHM PHN XNG KHO BN II....................................78
5.1.

Khai bo cc tags truyn thng PLC WinCC..................................................78

5.2.

Xy dng giao din iu khin v gim st.........................................................80

5.2.1. Giao din Home........................................................................................................80


5.2.1. Giao din iu khin v gim st dy chuyn xut sn phm phn xng Kho Bn II
........................................................................................................................................80
5.2.2. Giao din gim st truyn thng...............................................................................81
PH LC..........................................................................................................................82
TI

LIU

THAM

KHO..............................................................................................132

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Trng H M-a Cht

n Tt Nghip

LI NI U
Trong thi i hin nay, song song vi vic pht trin x hi, qu trnh cng nghip
ha hin i ha cng pht trin mnh m v khng ngng i hi mc t ng ha
ngy cng cao.
Trong qu trnh cng nghip ha hin i ha t nc, nhu cu v nng lng
ngy cng cao i hi ngnh khai thc khong sn c bit l khai thc than phi m bo
c s lng cng nh cht lng khai thc. i i vi cng cuc khai thc than th ch
bin, phn loi, phn phi than thnh phm l mt chin lc gip nng cao hiu qu ca
ngnh cng nghip khai thc than.
Cng ty tuyn than Ca ng l mt trong nhng cng ty c hiu sut cng nh cht
lng tuyn than vo bc nht Vit Nam. Trong thc t cng ty v ang p dng nhng
k thut hin i ca cc nc tin tin trn th gii vi mc t ng ha cao.
Sau gn hai thng thc tp ti cng ty tuyn than Ca ng, vi s ch bo tn tnh
ca thy gio hng dn : Th.s o Hiu v cc thy c trong b mn T ng Ha cng
vi s gip nhit tnh ca cc phng ban cng ty tuyn than Ca ng. c bit l cc
c, ch, anh, ch ti phn xng kho bn II ch bo nhit tnh, cung cp ti liu em c
th hon thnh tt t thc tp ny.
Vi cc ti liu thu thp c v cc ti liu tham kho, cng kin thc c trang
b trong nh trng, kin thc hc c trong t thc tp, n tt nghip ca em
c hon thnh vi ti : ng dng mng truyn thng Profibus DP xy dng
h thng iu khin v gim st dy chuyn xut sn phm phn xng Kho Bn II
Cng ty tuyn than Ca ng.
Tuy nhin do kin thc v thi gian hon thnh n cn hn ch nn bn n tt
nghip ca em khng trnh khi nhng thiu xt. Rt mong c s ng gp kin ca
qu thy c cng ton th cc bn sinh vin bn n ny c hon thin hn.
Em xin chn thnh cm n!
H Ni, ngy

thng

nm 2012

Sinh vin thc hin :


SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Trng H M-a Cht

n Tt Nghip
Nguyn Cao Hong

CHNG 1 :
TNG QUAN V CNG TY TUYN THAN CA NG TKV
1.1. Lch s pht trin ca cng ty tuyn than Ca ng
Tn doanh nghip : Cng ty tuyn than Ca ng - VINACOMIN
Tr s n v : Phng Ca ng Th x Cm Ph - Tnh Qung Ninh
in thoi : 0333 865 043
Fax : 0333865656
Cng ty tuyn than Ca ng vi tn gi u tin l x nghip bn Ca ng l mt
xch cui cng ht sc quan trng trong dy truyn cng ngh khai thc, ch bin v tiu
th than ca vng m Cm Ph - Qung Ninh,c thc dn Php xy dng t nm 1894
n nm 1924 th hon thnh. C cu bao gm h thng sng tuyn (nh my tuyn than 1),
cu trc pooctich, cng chnh, h thng ng st vn chuyn than v nh sng v ra cng
tiu th. Trong giai on ny nng sut ca nh my cn thp, lc lng cn b, cng nhn
vin cn t. Sau ha bnh lp li, chng ta tip qun v khi phc li sn xut.
Ngy 20 thng 8 nm 1960, th tng chnh ph quyt nh cho php thnh lp x
nghip Bn Ca ng. Ngy 12 thng 8 nm 1974, b in v than quyt nh i tn thnh
x nghip Tuyn Than Ca ng trc thuc cng ty than Hn Gai.
Nm 1980, c s gip ca Ba Lan, x nghip xy dng thm nh my tuyn
than II v h thng bc rt Hitachi ca Nht Bn.
Thng 10 nm 1986, cng ty than Cm Ph c tch ra v x nghip tuyn than
Ca ng l mt n v thnh vin hch ton ph thuc di s iu hnh ca cng ty than
Cm Ph.
Nm 1996 b trng b Cng Nghip ra quyt nh s 2607/ Q- TCCB v vic
thnh lp doanh nghip nh nc, x nghip tuyn than Ca ng l thnh vin ca tng
cng ty than Vit Nam, c t cch php nhn hch ton c lp, chu trch nhim v s vn
c giao, duy tr v bo ton pht trin vn.
Ngy 01 thng 10 nm 2002, hi ng qun tr tng cng ty than Vit Nam ra quyt
nh s 405/Q- HQT v vic i tn x nghip tuyn than Ca ng thnh cng ty Tuyn
than Ca ng.
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Trng H M-a Cht

n Tt Nghip

Qua qu trnh thay i t chc qun l cng ty Tuyn Than Ca ng trc thuc tng
cng ty Than- Khong Sn Vit Nam, sau l tp on than Vit Nam nay trc thuc tp
on cng nghip Than- Khong Sn Vit Nam. Cng ty c quy m sn xut ln cng vi
vic i mi cng ngh, u t my mc thit b hin i, lc lng cn b cng nhn vin
tng ln rt nhiu cng vi trnh tay ngh ngy cng cao. Cng ty m bo vic lm v
mc sng n nh cho ngi lao ng.
Cng ty xy dng khu nh vn ho, trm thu pht truyn hnh, cu lc b, th
vin, phng truyn thng, ni vui chi v o to nng khiu th thao, nhc ho cho hc
sinh trong khu vc. c bit thng 8 nm 2000, cng ty khnh thnh sn vn ng Ca
ng c sc cha t tiu chun Quc Gia.
Vi s c gng n lc ca ton th cn b, cng nhn vin cng nhng thnh tch
t c nm 1997 cng ty c ng v nh nc trao tng Hun chng lao ng
hng ba v c phong tng danh hiu cao qu Anh hng lao ng thi k i mi vo
nm 2005.
1.2. Gii thiu v mt bng tc nghip ca cng ty
1.2.1. V tr a l
Cng ty tuyn than Ca ng nm trong khu vc phng Ca ng, cch th x Cm
Ph 9Km v pha ng Bc, vi kinh tuyn 107022 v v tuyn 21001. Mt bng sn xut
c chiu di 2.5Km v chiu rng 0,6Km nm dc theo b vnh Bi T Long v quc l
18A. Khu vc cng nm trong mt bng cng ty c lch su hn 9Km, tu c ti trng 6
vn tn c th ra vo cng c, ngoi ra cn c nhiu cng bn nh dng cho vic tiu th
than ni a.
1.2.2. iu kin a cht t nhin, kinh t x hi
1. iu kin a cht t nhin
a cht khu vc sn xut ca cng ty kh n nh : su 1 10m l lp t ct
st, su 20m l lp phong ha, lp cui cng l lp t gc sa thch v t
dip thch. Cng ty tuyn than Ca ng nm vng ng Bc thuc min kh hu nhit
i ven bin nn chia lm hai ma r rt : ma kh t thng 11 n thng 3, ma ma ko
di t thng 4 n thng 10 v chim khong 80% - 90% lng ma c nm, lng ma
trung bnh t 200 250 mm nh hng rt ln n vic vn chuyn than t cc m v v i
tiu th.
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Trng H M-a Cht

n Tt Nghip

2. iu kin kinh t - x hi ca sn xut

Giao thng : Cng ty c mt bng sn xut nm cnh quc l 18A v cng bin rt
than trc tip nn iu kin giao thng l v cng thun li.

in nc : Lun c p ng y . Ngun in c cung cp t trm pha 2


Cm Thnh. Ngun nc cng ty u t vo h Baza, y l ni cung cp nc
chnh cho sn xut ca cng ty.

Mt bng cng ty : Nm trn quc l nn tp trung mt b phn dn c kh ng


o, vi mc sng ca ngi dn l kh cao. iu ny to iu kin cho cng ty
tuyn dng lao ng mt cch thun li.

1.3. Chc nng, nhim v ca cng ty tuyn than Ca ng

Chc nng, nhim v ca Cng ty.


- Vn chuyn than nguyn khai t cc m v sng tuyn thnh cc loi than thnh

phm tiu th, vn ti bng ng st, ng thu, ng b.


- Sa cha cc phng tin vn ti, ch to cc ph tng, sn xut vt liu xy dng,
gia cng ch to sn phm c kh.
- Xy dng cc cng trnh cng nghip, dn dng thuc cng ty qun l.
- Kinh doanh dch v i sng v du lch, may mc xut khu v qun o bo h lao
ng.
- Nhng mt hng sn xut khc bao gm: gia cng may mc, ph tng c kh
phc v sa cha.
Ngun cung cp than.
- Ngun than Cm Ph l ni cung cp nguyn liu cho Cng ty tuyn than Ca
ng. Ni y thuc b than ng Bc loi than Antraxit. Do cc yu t a cht, a tng
ca va than t xa nn than c ln nhiu trong qu trnh khai thc. Than b v vn
nhiu, cp ht -15mm trong than nguyn khai ln khong 80%. Ti khu vc Cm Ph, than
c khai thc vi hai hnh thc l khai thc l thin (Cc Su, Cao Sn, o Nai) v
khai thc hm l (Mng Dng, Khe Chm, Thng Nht)
- Cng ngh sng tuyn ca Cng ty c u t hon chnh, ng b theo hng
kinh doanh a dng ho sn phm. Dy chuyn cng ngh ca Cng ty gm hai dy chuyn
chnh l dy chuyn en (dy chuyn cng ngh Tuyn than I- Kho Bn I v dy chuyn
vng (dy chuyn cng ngh tuyn than II- Kho Bn II). Hnh 1.1.
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Trng H M-a Cht

n Tt Nghip

o nai

Khe chm

Cc n v khc

Thng nht

Mng dng

Cc su

Cao sn

Ga ca ng
(Vn ti bng ng st)

Cp liu tuyn
than I

Px t.than I

Px ng bn I

Kho trn
nguyn khai

thi

Tiu th

Cp liu tuyn
than II

Px t.than II

Px ng bn II

Hnh 1.1 S dng than nguyn khai v sn phm tuyn.


1.4. C cu t chc v ch lm vic ca cng ty tuyn than Ca ng
1.4.1. C cu t chc
B my qun l ca cng ty tuyn than Ca ng VINACOMIN c t chc theo
m hnh trc tuyn chc nng v c phn thnh hai cp : cp cng ty v cp phn xng.
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Trng H M-a Cht

n Tt Nghip

M hnh t chc ny kh hp l v p ng c cc nhim v ch yu gm qun l iu


hnh, trc tip sn xut. B my qun l ca cng ty bao gm :
1. Ban gim c
Gim c cng ty
5 ph gim c
+ Ph gim c sn xut
+ Ph gim c cng ngh c in
+ Ph gim c k thut vn ti
+ Ph gim c u t xy dng c bn
+ Ph gim c kinh t - i sng
K ton trng
2. Cc phng ban chc nng
Gm 18 phng ban chc nng : Mi phng c mt trng phng, c chc nng
tham mu cho gim c. Trc tip chu s ch o ca gim c hoc ph gim c phn
cng ph trch.
Phng k hoch
Phng tiu th

Phng lao ng tin lng

Phng thng k k ton ti chnh


Phng qun l vt t
3. Cc phn xng sn xut
Bao gm 18 phn xng sn xut. Cc phn xng ny c t chc :
B phn sn xut chnh
B phn sn xut ph tr
B phn sn xut ph khc
C cu t chc cc phn xng sn xut nh sau :
- 1 qun c : chu trch nhim chung v mi mt trc gim c v ph gim c
- Cc ph qun c : gip vic cho qun c v chu trch nhim trc qun c v lnh
vc mnh c giao qun l.
- Cc nhn vin kinh t, thng k, k thut : chu trch nhim v lnh vc mnh c giao.
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Trng H M-a Cht

n Tt Nghip
Gim c cng ty

Pg
sn
xut

Pg
k
thut

Pg
cng
ngh

Pg
vn
ti

Pg
kinh
t

Phng ban
1.P. iu khin
2.P. C in
3.P. Tuyn
khong
4.P. TCLTL
5.P. Vi tnh
6.P. Mi trng
7.P. An ton
8.P. XD c bn

chc nng
9. P.
10.P.
11.P.
12.P.
13.P.
14.P.
15.P.
16.P.

PX sn xut
1.PXchnh
Vn ti
2.PX T.Than I
3.PX T.Than II
4.PX T.Than III
5.PX Kho bn
I
6.PX Kho bn
II
7.PX Kho bn
III

K
ton tr
ng

Pg
tt
vh

Vt t
K ton
K hoch
Bo v
Vn ti
TC T
Thi ua
Y t

PX ph
1.PX in nc
2.PX t
3.PX C kh
4.PX ng st
5.PX Xy dng
6.PX M Toa xe
7.PX May DV
8.PX Gim
nh
9.PX Cn
10.i xe con
11.PX D.V TH
i sn
xut
T sn xut

Hnh 1.2 :S t chc qun l ca Cng ty.


SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Trng H M-a Cht

n Tt Nghip

4. Tm hiu v t chc qun l ca phng C in


Phng c in nm trong c cu t chc b my qun l iu hnh sn xut thuc
cng ty Tuyn than Ca ng, c gim c cng ty quyt nh thnh lp, st nhp, gii
th tu theo yu cu nhim v sn xut, kinh doanh ca Cng ty.
Phng C in c nhim v:
- T chc qun l thit b c in ca cng ty.
- T chc qun l thit b c yu cu nghim ngt v an ton lao ng, thit b nng, thit b
chu p lc.
- Chuyn trch thng trc cng tc sng kin, tin b k thut. Nghin cu ng dng tin
b khoa hc k thut vo sn xut.
- Xy dng k hoch v t chc thc hin k hoch bo dng, sa cha thng xuyn,
trng i tu thit b theo yu cu k thut hng thng, qu, nm.
- Lp phng n t chc sa cha t xut my mc thit b khi cn.
- Xy dng, hiu chnh, b sung quy trnh, quy phm vn hnh thit b hin c.
- Thng xuyn t chc kim tra vic thc hin cc quy trnh quy phm, cc quy nh trong
cng tc sa cha, vn hnh, bo dng thit b ti cc n v sn xut.
- Tham mu cho lnh o cng ty trong cc lnh vc i mi thit b, gi mua gi bn vt
t ph tng v ti sn thanh l
- Tham gia xy dng nh mc k thut v tiu hao in nng, tiu hao nhin liu, du m,
vt t ph tng cho cng tc sa cha, duyt nh bin lao ng, vn hnh thit b
- M s qun l h s k thut c in ca cng ty
nh bin ca phng:
Phng c 14 ngi, trong :
- Trng phng ph trch chung:

01 ngi.

- Ph trng phng trc tip gip vic cho trng phng:

03 ngi.

- K s in, c in:

06 ngi.

- K s ch to my:

04 ngi.

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Trng H M-a Cht

n Tt Nghip

Hnh 1.3 S c cu t chc phng c in.


1.4.2. Ch lm vic ca cng ty
Cng ty b tr : 3ca/ngy, mt tun i ca mt ln. Ngy cng ch ca cng ty
quy nh: tng s ngy trong nm : 365 ngy; s ngy ngh tun trong nm : 52 ngy; s
ngy ngh l 10 ngy; s ngy ngh bnh quan : 15 ngy; s ngy lm theo ch : 288
ngy.
Hin nay cng ty ang b tr thi gian lm vic nh sau :
- thi gian lm vic :8gi.
- thi gian chun kt : 30 pht.
- thi gian ngh gia ca n tra : 30 pht.
- thi gian lm ra sn phm : 7 gi.
1.5. H thng cung cp in cho ton cng ty
Ton b h thng li in 6 KV ca cng ty Tuyn Than Ca ng c cp bi
trm 35/6 KV t ti phn xng in nc.
Trm 35/6 KV ly in t hai ng dy 35 KV l 373 pha bin v 374 pha ni do in
lc Qung Ninh cp. Trong l 373 vn hnh thng xuyn v l 374 d phng nng.
Vic s dng ngun in 35 KV l 373 hay 374 l do in lc Qung Ninh quy nh
v thng bo qua phng iu khin cng ty hoc phng c in.
- in p pha 35 KV cho php: 35 11,7%
- in p pha 6KV cho php: 6 5.0%
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 11 -

Trng H M-a Cht

n Tt Nghip

Trm 35/6KV c:
- Hai my bin p 10000KVA 35/6 KV u sao/ tam gic T1 v T2. Hai my thay i nhau
lm vic ca 15 ngy i mt ln vo cc ngy 15 (30) trong mt my lm vic v mt
my d phng nng.
- Mt my bin p 63 KVA 6/0,2 KV cung cp in t dng.
Ngun in thao tc l ngun mt chiu 110 V ly t ba ngun l t dng, c quy, trm
ES1.
Trm cung cp in cho cc trm in ES1, ES2 (c v mi), 4RW, trm in tuyn
I, tuyn III, PX in nc, cc trm bm, trm in dn dng v mt s n v c quan
ln cn.
Trm 35/6 KV c bn phng n cp in cho ph ti pha 6 KV:
1- Trm cp in 35 KV t l 373 c hai phng n:
+ L 373 cp cho bin p T1.
+ L 373 cp cho bin p T2.
2- Trm cp in 35 KV t l 374 c hai phng n:
+ L 374 cp cho bin p T1.
+ L 374 cp cho bin p T2.
a, Trm in ES1 v ES2
L hai trm in u do Nht Bn hng Hitachi thit k v lp t nm 1978, nhn
in t hai l cp A v B thit b ca hai trm u l thit b trn b ca Nht thit k lp
t v chnh nh.
Trm gm cc my bin p 50 KVA (cho iu khin) n 560 KVA v 750 KVA. Trm c
cc my ct 6 KV (my ct khng kh) ct in cho cc ph ti v cc bin th. Ngoi ra
cn c cc Aptomat, cu dao cch ly, cng tt t, cc loi rle, t b
* Trm ES1:
- Trm c 3 phng n cp in chnh l t ng cp 1B (trm 35/6KV), khi s c th c
th ly in t ng p 2A (trm 35/6 KV), hoc t trm 40 RW.
- Trm c mt bin th 500 KVA 6,6 5,4 KV/ 380V u / cp in cho cc bng ti
B1, B2, B3, B4, B5 thuc trn nguyn khai nh my tuyn than II v phn xng c kh.
- Ba my bin p 300 KVA 6,6 5,4 KV/ 380V u / cp in cho ba my ST1, RC1,
RC2 thuc trn nguyn khai nh my tuyn than II.
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Trng H M-a Cht

n Tt Nghip

- Mt my bin p 50 KVA 6,6 5,4 KV/ 380 u / cp in ph ti nh sng v bin


p iu khin.
* Trm ES2 c v mi:
- Nhn in t t 3A v 3B, c th vn hnh c lp hoc ng thi. Do yu cu m rng
thit b xy dng thm trm ES2 mi.
- Trm ES2 c gm: 2 MBA 50 KVA; 2 MBA 750 KVA; v 6 MBA 300KVA.
- Trm ES2 mi gm: 2 MBA 50KVA; 3 MBA 750 KVA; 2 MBA 630KVA; 5 MBA 400
MBA v hai t b cng sut 2x 150 KVAr.
b,Trm 4RW.
- Trm c 4 phng n cp in t hai l A v B ca t 1A v 1B trm 35/ 6KV v mt u
cp C d phng t t 5B (trm 35/ 6 KV). Phn phi in 6 KV cho cc my bin p ng
lc, nh sng cho nh my tuyn than II. y l trm c ph ti ln nht cng ty. Ton trm
c 6 MBA 1000KVA 6/ 0,4 KV u Y/Y cp in cho trm 4RT- in nh sng.
- Trm c t t tng 14m nh ra tuyn than II, cn cc my bin p c t trong
tng 0m.
- c trang b h thng bo v dng in mt chiu 110 V ca t t dng v mt dn c
quy gm 10 b c quy kim.
- Bnh thng ngun iu khin v bo v cp qua t t dng DC110V, khi mt in t t
dng h thng c quy mi cp in DC110V.
Ngoi ra trm 35/ 6 KV cn cung cp cho cc trm ngoi tri (trm cu trc kho bn
1, cu trc kho bn 3) v mt s n v c quan ln cn (trm sn vn ng, trm cng
kinh doanh, d n nhit in)

CHNG 2
GII THIU V H THNG T NG HO TRONG PHN XNG
KHO BN II- CNG TY TUYN THAN CA NG.
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 13 -

Trng H M-a Cht

n Tt Nghip

2.1. S cng ngh ca phn xng Kho Bn II.


* S cng ngh (H2.1 bn v nh km).
Than sch t phn xng tuyn than I c cc bng ti a n ba Silo 1, 2, 3. Cc
Sil ny ln lt cp than cho bng B14 qua cp liu rung. Than t bng B14 c th
xung B18 hoc B15 tu theo h thng cn (nu kho than gia B16 v B17 y th s
sang B15 chuyn sang kho bn cnh).
Than trn bng B18 s c my ST4, ST5 nh thnh ng. Cc my RC5, RC6 c
nhim v bc than ln bng B16 hoc B17. Than t B17 ln B17A, bng B17A c th
cp cho B19 hoc B20 xung B12 (B13) (B21). Cc bng ny chy di trn cng ln
lt c cc my rt SL1, SL2, SL3 bc v rt xung tu. Tng t than t bng B16 c
th xung B19 (B20) v cp cho cc bng B12, B13, B21 SL1, SL2, SL3.
Than sach t tuyn than II cp cho B6, tip tc cp cho B7 hoc c th cp cho
B15A nu kho than gia B8 v B9 y. Cc my ST2, ST3 c nhim v nh ng kho
than gia B8 v B9, cc my RC3 v RC4 c nhim v xc bc than ln cc bng B8, B9
cp cho B10 (B11) vo cc bng B12, B13, B21 SL1, SL2, SL3.
H thng kho II: T kho s 9 n kho s 15 n than t tuyn than 1 qua ST4+5. Khi
cn c th n than ca tuyn than 2 qua ST2+3 ri qua B6 n B7 hoc qua B6 n B15A.
H thng kho than III: T kho s 16 n kho s 22 n than ti tuyn than 2 qua B6,
B7, ST2+3. Khi cn c th n than ca tuyn 1.
2.2. H thng t ng ho ca phn xng Kho Bn II.
H thng iu khin t ng ho ti phn xng Kho Bn II dng m hnh iu
khin phn tn. Trm ch (Master) t ti trm iu khin ES02 gm mt my tnh PC
cng nghip, mt b PLC vi 2 CPU (mt lm vic v mt d phng nng) m hnh iu
khin nh hnh 2.2.
H thng nh ng v bc rt s c trm ES02 la chn cc phng n tc
nghip va m bo nng sut tiu th v c thi gian phc hi sa cha. Phn xng Kho
BnII hin ang qun l v s dng hai h thng bc rt, nh ng gm: h thng my
nh ng v bc rt c v h thng my nh ng v bc rt mi.

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 14 -

Trng H M-a Cht

n Tt Nghip

Hnh 2.2: M hnh iu khin phn xng kho bn II.


- H thng my nh ng v bc rt c: Do hng Hitachi ca Nht Bn thit k v lp t,
c a vo s dng t nm 1980 c ci to phn iu khin cng h thng mi thng 11
nm 2007. Cc thit b trong h thng bao gm: 2 my nh ng ST2 v ST3; 2 my bc
RC3 v RC4; 2 my rt SL1 v SL2 cng vi 9 tuyn bng.
- H thng my nh ng v bc rt mi: Do lin doanh nh thu PVT- MVT thit k v
lp t. Cc thit b trong h thng bao gm: 2 my nh ng ST4 v ST5; 2 my bc
RC5 v RC6; 1 my rt SL3 v 10 tuyn bng.
Hai h thng ny c b tr thnh dy truyn khp kn t khu n nhn than sch
ca hai nh my tuyn than 1 v 2 n khu xc bc tiu th. y l h thng thit b c
ch to trn cng ngh ch to mi, hin i. Do vic vn hnh khai thc nng lc chm
sc, bo qun vn hnh thit b phi c bit tun th theo quy trnh quy nh.

* Cc thit b trong h thng:


STT

Tn cc thit b

VT

HT c

HT mi

My nh ng ST

Thit b

02

02

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 15 -

Trng H M-a Cht

n Tt Nghip

My bc RC

Thit b

02

02

My rt SL

Thit b

02

01

Cc tuyn bng

Thit b

09

10

My cp liu dung

Thit b

09

03

* Chc nng chnh cc thit b trong h thng:


- My rt (SL): t ti cng chnh, c nhim v n than thnh phm t bng ti v cc
khu pha trc xung phng tin.
- My bc (RC): t ti kho than sch, c nhim v xc than ln cc tuyn bng ti cp
cho my rt.
- My nh ng (ST): t ti kho than sch, khi than c sng tuyn qua hai nh my
tuyn ti cc tuyn bng trong h thng qua my nh ng ST than c a vo kho.
- Cc tuyn bng t B6 n B21: Tip nhn v tiu th sn phm than sch.
- Cp liu rung: n nhn ti t Sil cp cho B14.
* Thng s k thut c trng ca cc thit b trong h thng:
- My nh ng ST, my bc RC, my rt SL:
+ Nng sut tiu th:

My bc RC: 800 tn/ gi; max: 1000 tn/ gi.


My nh ng ST: 800 tn/ gi; max 1000 tn/ gi.
My rt SL1+2: 800 tn/ gi; max 1000 tn/ gi.
My rt SL3: 1600 tn/ gi; max 2000 tn/ gi.

+ Vt liu: Than sch c ht 0 n 80mm.


+ m: tri nng 5 n 9%; tri ma 15 n 20%
+ Ngun in cung cp: AC 6KV- 50Hz
+ Ngun in ng lc: AC 380V- 50Hz
+ Tc di chuyn my: 0 n 30 m/pht.
+ Bng ti trn my:

My RC, ST: loi NN120- B1200x 5P.


My rt SL1+2: Loi NN120- B1200x5P.
My rt SL3: Loi NN120- B1600x 5P.

+ Tc bng ti nh mc: 2,5m/s.


- Cc tuyn bng:
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 16 -

Trng H M-a Cht


+ Bng B6:

n Tt Nghip
Nng sut 800 tn/ gi; max 1000 tn/ gi.
ng c in 45 KW- 1480 v/ ph- 380V- 50Hz
Hp gim tc: P= 45KW; i= 18,33.
Chiu di ton tuyn: 98m.
Tc : 2,5 m/s.
Chiu rng bng: 1200mm

+ Bng B7:

Nng sut 800 tn/ gi; max 1000 tn/ gi.


ng c in: 150 Kw- 1480 vng/ ph- 380V- 50Hz
Hp gim tc: P= 150Kw; i= 20,37.
Chiu di ton tuyn: 932m.
Tc : 2,5m/s
Chiu rng bng: 1200mm

+ Bng B8:

Nng sut 800 tn/ gi; max: 1000 tn/ gi.


ng c in: 150 Kw; i= 20,37.
Chiu di ton tuyn: 932,6m
Tc : 2,5m/s
Chiu rng bng: 1200mm

+ Bng B9:

Nng sut 800 tn/ gi; max: 1000 tn/ gi.


ng c in: 150 Kw- 1480 vng/ph- 380V- 50Hz.
Hp gim tc: P= 150Kw; i= 20,37.
Chiu di ton tuyn: 957m.
Tc : 2,5m
Chiu rng bng: 1200 mm

+ Bng B9:

Nng sut 800 tn/ gi; max 1000 tn/ gi.


ng c in: 45 Kw- 1480 vng/ pht- 380V- 50Hz
Hp gim tc: P= 45Kw; i= 14,33.
Chiu di ton tuyn: 48m
Tc : 2,5 m/s
Chiu rng bng: 1200mm

+ Bng B10- 11:

Nng sut 800 tn/ gi; max: 1000 tn/ gi.


ng c in: 75KW- 1480 vng/ pht- 380V- 50Hz

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 17 -

Trng H M-a Cht

n Tt Nghip
Hp gim tc: P= 75Kw; i= 18,33
Chiu di ton tuyn: 104m
Tc : 2,5m
Chiu rng bng 1200mm

+ Bng B14:

Nng sut 800 tn/ gi; max: 1000 tn/ gi.


ng c: 55Kw- 1480v/ph- 380V- 50Hz
Hp gim tc: P= 55Kw; i= 14,33
Chiu di ton tuyn: 74m
Tc : 2,5m/s
Chiu rng bng: 1200mm

+ Bng B15- 15:

Nng sut 800 tn/ gi; max: 1000 tn/ gi


ng c in: 37Kw- 1480vg/ ph- 380V- 50Hz
Hp gim tc: P= 37Kw; i= 13,93
Chiu di ton tuyn: 65m
Tc : 2,5m/s
Chiu rng bng: 1200mm

+ Bng B16:

Nng sut 800 tn/ gi; max: 1000 tn/ gi.


ng c in: 160Kw- 1480vg/ ph- 380V- 50Hz
Hp gim tc: P= 160Kw; i= 17,83.
Chiu di ton tuyn: 987m
Tc : 2,5m/s
Chiu rng bng: 1200mm

+ Bng B17:

Nng sut: 800 tn/ gi; max: 1000 tn/ gi


ng c in: 160Kw- 1480vg/ph- 380V- 50Hz
Hp gim tc: P= 160Kw; i= 17,83.
Chiu di ton tuyn: 987m
Tc : 2,5 m/s
Chiu rng bng: 1200mm

+ Bng 17:

Nng sut: 800 tn/ gi; max: 1000 tn/ gi


ng c in: 37Kw- 1480vg/ph- 380V- 50Hz

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 18 -

Trng H M-a Cht

n Tt Nghip
Hp gim tc: P= 37Kw; i= 17,83.
Chiu di ton tuyn: 50,6m
Tc : 2,5 m/s
Chiu rng bng: 1200mm

+ Bng B18:

Nng sut: 800 tn/ gi; max: 1000 tn/ gi


ng c in: 200Kw- 1480vg/ph- 380V- 50Hz
Hp gim tc: P= 200Kw; i= 17,83.
Chiu di ton tuyn: 965m
Tc : 2,5 m/s
Chiu rng bng: 1200mm

+ Bng B19- 20:

Nng sut: 800 tn/ gi; max: 1000 tn/ gi


ng c in: 55Kw- 1480vg/ph- 380V- 50Hz
Hp gim tc: P= 55Kw; i= 17,83.
Chiu di ton tuyn: 75m
Tc : 2,5 m/s
Chiu rng bng: 1200mm

+ Bng B21:

Nng sut: 1600 tn/ gi; max: 2000 tn/ gi


ng c in: 200Kw- 1480vg/ph- 380V- 50Hz
Hp gim tc: P= 200Kw; i= 17,83.
Chiu di ton tuyn: 553m
Tc : 2,5 m/s
Chiu rng bng: 1600mm

+ Cp liu rung:

Kch thc (di x rng s cao): (2,5 x 2,7 x 1,3)met


Nng sut: 1250 m3/ gi.
ng c in: 6Kw- 950vg/ph- 380V- 50Hz- 02 ci.
Tn s hot ng: 16,7 Hz

* Cc phng n tc nghip:
Cn c yu cu ca sn xut v iu kin thit b, phn xng la chn phng n tc
nghip ph hp sn xut m bo an ton k thut v nng sut.
Cc phng n bc rt tiu th:
- Phng n 1:
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 19 -

Trng H M-a Cht

n Tt Nghip

RC5- B16- B19 (B20)- B12 (B13)- SL1 (SL2)- Tu


RC6- B17- B17- B20 (B19)- B13 (B12)- SL2 (SL1)- Tu
RC5- B16- B19 (B20)
B21- SL3- Tu
RC6- B17- B17- B20 (B19)
- Phng n 2:

800 tn/h; max: 1000 t/h


800 tn/h; max: 1000 t/h

RC5- B16- B19 (B20)- B12 (B13)- SL1 (SL2)- Tu


RC6- B17- B17- B20 (B19)- B13 (B12)- SL2 (SL1)- Tu
RC3- B8- B10 (b11)
B21- SL3- Tu
RC4- B9- B9- B11 (B10)
- Phng n 3:

800 tn/h; max: 1000 t/h


800 tn/h; max: 1000 t/h

RC5- B16- B19 (B20)- B12 (B13)- SL1 (SL2)- Tu


RC4- B9- B9- B11 (B10)- B13 (B12)- SL2 (SL1)- Tu
RC3- B8- B10 (B11)
B21- SL3- Tu
RC6- B17- B17- B20 (B19)
- Phng n 4:

800 tn/h; max: 1000 t/h


800 tn/h; max: 1000 t/h

RC6- B17- B17- B20 (B19)- B12 (B13)- SL1 (SL2)- Tu


RC4- B9- B9- B11 (B10)- B13 (B12)- SL2 (SL1)- Tu
RC3- B8- B10 (B11)
B21- SL3- Tu
RC5- B16- B20 (B19)
- Phng n 5:

800 tn/h; max: 1000 t/h


800 tn/h; max: 1000 t/h

RC3- B8- B10 (B11)- B12 (B13)- SL1 (SL2)- Tu


RC6- B17- B17- B20 (B19)- B13 (B12)- SL2 (SL1)- Tu
RC5- B16- B20 (B19)
B21- SL3- Tu
RC4- B9- B9- B11 (B10)

800 tn/h; max: 1000 t/h


800 tn/h; max: 1000 t/h

1600 tn/h;max: 2000 t/h

1600 tn/h;max: 2000 t/h

1600 tn/h;max: 2000 t/h

1600 tn/h;max: 2000 t/h

1600 tn/h;max: 2000 t/h

- Phng n 6:
RC5- B16- B19- B12- SL1- Tu
RC3- B17- B17- B20- B13- SL2- Tu
RC6- B17- B17- B11 (B10)
B21- SL3- Tu
RC4- B9- B9- B20 (B19)
- Phng n 7:
RC3- B8- B11 (B10)
RC4- B9- B9- B10 (B11)
- Phng n 8:
RC5- B16- B19 (B20)
RC4- B9- B9- B10 (B11)
- Phng n 9:
RC6- B17- B17- B20 (B19)

800 tn/h; max: 1000 t/h


800 tn/h; max: 1000 t/h
1600 tn/h;max: 2000 t/h

B12 (B13)- SL1 (SL2)- Tu

800 tn/h; max: 1000 t/h

B12 (B13)- SL1 (SL2)- Tu

800 tn/h; max: 1000 t/h

B12 (B13)- SL1 (SL2)- Tu

SVTH: Nguyn Cao Hong

800 tn/h; max: 1000 t/h

Lp: T ng Ha A_ K52
- 20 -

Trng H M-a Cht

n Tt Nghip

RC4- B9- B9- B10 (B11)


-Phng n 10:
RC5- B16- B19 (B20)
RC3- B8- B10 (B11)
- Phng n 11:
RC6- B17- B17- B20 (B19)
RC3- B8- B10 (B11)
- Phng n 12:
RC5- B16- B19 (B20)
RC6- B17- B17- B20 (B19)
Cc phng n ng:

B12 (B13)- SL1 (SL2)- Tu

800 tn/h; max: 1000 t/h

B12 (B13)- SL1 (SL2)- Tu

800 tn/h; max: 1000 t/h

B12 (B13)- SL1 (SL2)- Tu

800 tn/h; max: 1000 t/h

- Phng n 1:
B6- B7
B6- B15- B18
- Phng n 2:

ST2 (ST3)
ST4 (ST5)

800- 1000 tn/ h

Xyl- B15- B7
ST2 (ST3)
800- 1000 tn/ h
Xyl- B14- B18
ST4 (ST5)
- Cc phng n tc nghip c lp trnh trn b PLC ch (trm ES2), nn vic la chn
tng phng n ph thuc vo cc iu kin c th m bo tnh lun phin cho tng thit
b. Trm ES2 c th coi l b lo iu khin cho phn xng. Ngi vn hnh ti trm s
thng bo cho cng nhn vn hnh thit b thc hin theo ng quy trnh (C th l iu
khin t xa hay iu khin ti ch)
2.3. H thng cung cp in ca phn xng Kho Bn II
H thng in ti phn xng c cp bi trm in 35/6 KV thuc phn xng in
nc, c th ly in t hai cp 3A hoc 3B phn cho hai trm:
* Trm ES02 c:
L trm in ca Nht thit k v lp t nm 1978. Trm gm hai my bin p 750KVA
cp in cho cc bng ti thuc trn than v 02 my bin p 50KVA cp in nh sng v
iu khin cho trm. Trm c cc my ct 6KV (my ct khng kh) cp in cho cc my
ST2, ST3, RC3, RC4, SL1, SL2, RC5, RC6 v hai t b.
- Thng s k thut ca my ct 6KV v cy dao 6KV:
My ct

52RL- MBB

7,2KV- 600A

My ct

HGD- 6B50

7,2KV- 600A

Cu dao

89R2- DS

7,2KV- 600A

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 21 -

Trng H M-a Cht


Cu dao

n Tt Nghip

LG- 6A- A

7,2KV- 600A

- Thng s k thut my bin p:


My bin p

750KVA

6000 10%

75A

My bin p

50KVA

6000 10%

05A

- Cc phng n cp in cho trm ES02 c:


T cp 3A: ng Aptomat 7/ FA (tng).
T cp 3B: ng Aptomat 9/ FA (tng).
Cp in bng hai ng cp 3A v 3B c lp vi nhau.
* Trm ES02 mi
Thng s k thut cc trang b trng h thng h p ca trm:
02 t b c dng lng mi t l 400KVAR
01 bip p cng 630KVA 6/ 0,4 KV
01 bin p SL3 7500KVA 6/ 0,4 KV
04 bin p ti cc my RC5, RC6, ST4, ST5: 400KVA 6/ 0,4 KV
02 bin p chiu sng v iu khin: 50KVA 6/0,4 KV
01 bip p Sil: 400KVA 6/ 0,4 KV
01 bin p ES2 :750KVA 6/ 0,4 KV
01 bin p cng d phng: 630KVA 6/ 0,4 KV
2.4. Nhn xt v rt ra nh hng cho ti.
- Cng ty Tuyn Than Ca ng ni chung v phn xng Kho Bn II ni ring c kh
nng t ng ho kh cao.
- Phn xng Kho Bn II c iu khin hon ton t ng bng thit b iu khin logic
kh trnh PLC.
Vi thc t ti ni thc tp l phn xng Kho Bn II v kin thc t ng ha
c trang b trong nh trng, n tt nghip ca em c hon thnh theo hng :
ng dng mng truyn thng Profibus DP xy dng h thng iu khin v gim
st dy chuyn xut sn phm phn xng Kho Bn II Cng ty tuyn than Ca
ng.

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 22 -

Trng H M-a Cht

n Tt Nghip

CHNG 3 :
L THUYT TRUYN THNG MNG PROFIBUS DP
3.1. Tng quan v mng Profibus DP
Profibus l mt bus trng chun m rng, khng ph thuc vo nh sn xut dng
cho cc ng dng trong t ng ha v x l. S c lp v tnh m rng c m bo
theo tiu chun quc t EN 50170 v EN 50254. Profibus cho php truyn thng gia cc
thit b ca cc nh sn xut khc nhau khng i hi giao tip c bit. Profibus khng
nhng dng cho nhng ng dng nhanh theo chu k m cn dng cho cc nhim v truyn
thng c bit khc.
Profibus DP c pht trin nhm p ng cc yu cu cao v tnh nng thi gian
trong trao i d liu di cp trng, v d gia thit b iu khin kh trnh hoc my
tnh c nhn cng nghip vi cc thit b trng phn tn nh I/O, cc thit b o, truyn
ng v van. Vic trao i d liu y ch yu thc hin tun hon theo c ch ch t.
Cc dch v truyn thng c nh ngha theo cc chc nng DP c s theo tiu chun EN
50170. Bn cnh , DP cn h tr cc dch v truyn thng khng tun hon, thc hin
tham s ha, vn hnh v chun on cc thit b trng thng minh.
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 23 -

Trng H M-a Cht

n Tt Nghip

Profibus ch thc hin hai lp 1 v 2 v l do hiu sut x l giao thc v tnh nng
s l thi gian.
* K thut truyn :
- Truyn dn vi RS-485
- Truyn dn vi RS-485 IS
- Truyn dn vi cp quang
3.1.1. Cu hnh h thng v thit b
Profibus-DP cho php s dng cu hnh mt trm ch (mono master) hoc nhiu
trm ch (multi master). Cu hnh h thng nh ngha s trm, gn cc a ch trm cho
cc a ch vo/ra, khun dng cc thng bo chun on v cc tham s bus s dng.
Trong cu hnh nhiu ch, tt c cc trm ch u c th c d liu u vo/ra ca trm
t. Tuy nhin, duy nht mt trm ch c quyn ghi d liu u ra.
Ty theo phm vi chc nng, kiu dch v thc hin, ngi ta phn bit cc kiu
thit b DP nh sau :
- Trm ch DP cp 1 (DP-Master class 1, DPM1) : cc thit b thuc kiu ny trao i d
liu vi cc trm t theo mt chu trnh c quy nh. Thng thng, l cc b iu
khin trung tm, v d PLC hoc PC, hoc cc module thuc b iu khin trung tm.
- Trm ch DP cp 2 (DP-Master class 2, DPM2) : cc my lp trnh, cng c cu hnh v
vn hnh, chun on h thng bus. Bn cnh cc dch v cp 1, cc thit b ny cn cung
cp cc hm c bit phc v t cu hnh h thng, chun on trng thi, truyn np
chng trnh
- Trm t (DP-Slave) : cc trm t khng c vai tr kim sot truy nhp bus, v vy ch cn
thc hin mt phn nh cc dch v so vi mt trm ch. Thng thng l cc thit b
vo/ra hoc cc thit b trng hoc cc thit b iu khin phn tn. Mt b iu khin
PLC cng c th ng vai tr l mt trm t thng minh.
Trong thc t, mt thit b c th thuc mt kiu ring bit ni trn, hoc phi hp
chc nng ca hai kiu. V d, mt thit b c th phi hp chc nng ca DPM1 vi
DPM2, hoc trm t vi DPM1.
Vic t cu hnh h thng c thc hin bng cc cng c (phn mm). Thng
thng, mt cng c cu hnh cho php ngi s dng b sung v tham s ha nhiu loi
thit b ca cng mt nh sn xut mt cch n gin, bi cc thng tin tnh nng cn thit
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 24 -

Trng H M-a Cht

n Tt Nghip

ca cc thit b ny c a vo c s d liu ca cng c cu hnh. Cn thit b ca cc


hang khc, cng c cu hnh i hi tp tin m t tp tin i km gi l tp tin GSD (Geratestammdaten).
3.1.2. Trao i d liu gia Master v Slave
Trao i d liu gia trm ch v trm t gn cho n c thc hin t ng theo
mt quy trnh nh sn. Khi t cu hnh h thng bus, ngi s dng nh ngha cc tram
t cho mt thit b DPM1, quy nh cc trm t tham gia v cc trm t khng tham gia
trao i d liu tun hon.
Trc khi thc hin trao i d liu tun hon, trm ch chuyn thng tin cu hnh
v cc tham s c t xung cc trm t. Mi trm t s kim tra cc thng tin v
kiu thit b, khun dng v di d liu, s lng cc u vo/ra. Ch khi thng tin cu
hnh ng vi cu hnh thc ca thit b v cc tham s hp l th bt u trao i d liu
tun hon vi trm ch.
Trong mi chu k, trm ch c cc thng tin u vo ln lt t cc trm t ln b
nh m cng nh a ra cc thng tin u ra t b nh m xung ln lt cc trm t
theo mt quy trnh nh sn trong danh sch. Mi trm t cho php truyn ti a 246 byte
d liu u vo v 246 byte d liu u ra.
Vi mi trm t, trm ch gi mt khung yu cu v ch i mt khung p ng
(bc in tr li hoc xc nhn ). Thi gian trm ch cn x l mt danh sch hi tun
t chnh l mt chu ky bus. ng nhin chu k bus phi nh hn chu k mt vng qut
ca chng trnh iu khin. Thc t thi gian cn thit truyn 512 bit d liu u vo
v 512 bit d liu u ra vi 32 trm v vi tc truyn 12Mbit/s nh hn 2ms.

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Hnh 3.1 : Nguyn tc trao i d liu tun hon Master/Slave


M hnh DP-Slave h tr cu trc kiu module ca cc thnh vin. Mi module
c sp xp mt s th t khe cm bt u t 1,ring module c s th t khe cm 0 phc
v vic truy nhp ton b d liu ca thit b. Ton b d liu vo ra ca cc module c
chuyn chung trong mt khi d liu s dng ca trm t. Bn trm t s dng cnh gii
(watch dog) gim st vic giao tip vi trm ch v s t u ra v mt gi tr an ton,
nu ni trong mt khong thi gian quy nh khng c d liu t trm ch a xung.
3.1.3. ng b ha d liu vo/ra
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Trong cc gii php iu khin s dng bus trng, mt trong nhng vn cn


phi gii quyt l vic ng b ha cc u vo v u ra. Mt thit b ch c th ng b
ha vic c cc u vo cng nh t cc u ra qua cc bc in gi ng lot. Mt trm
ch c th gi ng lot lnh iu khin t ch ng b cho mt nhm trm t nh
sau :
- Lnh SYNC : a mt nhm trm t v ch ng b ha u ra. ch ny, u ra
ca tt c cc trm t trong nhm c gi nguyn trng thi hin ti cho ti khi nhn
c lnh SYNC tip theo. Lnh UNSYNC s a cc trm t v ch bnh thng (a
u ra tc th).
- Lnh FREEZE : a mt nhm cc trm t v ch ng b ha u vo. ch ny
tt c cc trm t trong nhm c ch nh khng c php cp nht vng nh m u
vo, cho ti khi (ng lot) nhn c lnh FREEZE tip theo. Trong thi gian trm ch
vn c th c gi tr u vo (khng thay i) t vng nh m ca cc trm t. Lnh
UNSYNC s a trm t v ch bnh thng (c u vo tc th).
3.2. Gii thiu v module EM-277
CPU s7-200 c th kt ni vo mng Profibus - DP c l nh s dng module m
rng EM-277. Khi EM-277 cho php s7-200 tr thnh mt trm t trn mng. Mt trm
ch c th ghi v c d liu t cc khi s7-200 trong mng thng qua khi m rng EM277.

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Hnh 3.2 : Mt trc module EM-277


3.2.1. Cc thng s ca EM-277
* Thng s truyn d liu :
- S lng cng

:1

- Giao din in t

: RS-485

- Tc Profibus/MPI

: 9.6 , 19.2 , 45.45 , 93.75 , 187.5 , 500 Kbaud; 1 , 1.5 , 3, 5 , 12

Mbaud.
- Giao thc

: Profibus DP Slave v MPI Slave.

- Chiu di cp

: ph thuc tc .

Gn n 93.75 kbaud : 1200 m


187.5 kbaud

: 1000 m

500 kbaud

: 400 m

1 n 1.5 Mbaud

: 200 m

3 n 12 Mbaud

: 100 m

- Kh nng mng :
a ch trm

: 0-99 (thit lp bng nt xoay)

S lng trm ti a mt phn on

: 32

S lng trm ti a mt mng

: 126, ln n 99 trm EM-277

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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3.2.2. Cu trc vng nh ca Master v Slave


Mc ch kt ni Profibus DP l trao i d liu. Mt trm ch ghi d liu ng ra
n mt trm t. Trm t phn hi bng d liu ng vo gi ti trm ch.
Trm ch chuyn d liu t mt vng ng ra I/O n vng m ng ra ca trm t
(hp th nhn). Trm ch c d liu t vng m ng vo ca trm t (hp th i) v lu
tr trong mt vng ng vo I/O. Vng m ng vo v ng ra c t trong vng nh
bin ca CPU gi l vng nh V.
Trong k thut Profibus DP th d liu trao i c m t lun tun theo mt quy
tc hng v trm ch.
- D liu chuyn t trm ch n trm t lun gi l d liu ng ra
- D liu chuyn t trm t n trm ch lun gi l d liu ng vo
- D liu chuyn n t trm ch lun c coi l d liu ng ra mc d i vi
trm t th n l d liu ng vo. Tng t vy, d liu gi v trm ch lun l d liu ng
vo d i vi trm t th n li l d liu ng ra.
Trm ch xc nh a ch bt u ca b m ng ra ( hp th nhn). Trm ch gi
Offset ca vng nh V ca vng m ng ra n trm t nh l mt phn trong khai bo
thng s ca trm t. Nu offset ny c gi tr l 0, trm t s t b vng m ng ra ti
a ch VB0. Nu offset c gi tr l 5000 th n s t ti a ch VB5000.
ng thi vi vic gi i a ch ban u, trm ch cng xc nh kch thc ca
vng m ng ra (hp th nhn). Ngi iu khin cu hnh trm ch vit mt s Byte
d liu gi ti trm t. Trm ch gi thng tin ny i nh l mt phn trong nh cu hnh
ca trm t. Trm t s dng thng tin ny xc nh kch thc ca vng m ng ra.
Nu trm ch quy nh trm t c 16byte ng ra, trm t s xc nh vng m ng ra l
16byte. V d, vng m ng ra bt u t a ch VB5000, d liu ng ra t trm ch s
c ghi vo vng m t VB5000 n VB 5015.
Vng m ng vo (hp th nhn hay d liu phn hi v trm ch) lp tc theo sau
vng m ng ra. Ngi iu khin cng cu hnh v khi lng d liu phn hi v t
trm t. Gi tr ny c ghi vo trm t nh l mt phn cu hnh ca n. Trm t s
dng thng tin ny n nh kch thc ca vng m ng vo. Tip theo v d trn, nu
trm ch t vng m ng ra ti a ch VB5000 v n nh kch thc l 16Byte th vng

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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m ng vo bt u t a ch VB5016 ngay sau vng m ng ra. Nu nh kch thc


ca vng m ng vo l 16Byte th n s t trong vng nh t VB5016 n VB5031.

Hnh 3.3 : V d v vng nh V ca CPU v vng nh I/O ca trm ch


3.2.3. Thit lp a ch mng DP cho khi EM-277
- Ngt ngun cp cho CPU v khi EM -277
- Thit lp nt xoay trn mt trc ca khi EM-277 c a ch mong mun. C hai
nt chn l X10 v X1, X10 thit lp hng chc v X1 thit lp hng n v.
- Cp ngun li cho CPU v khi EM-277.
3.2.4. Truyn d liu gia trm ch v khi EM-277
Vic truyn d liu gia trm ch v khi EM-277 c thc hin theo 3 bc :
- Khai bo thng s
- Thit lp cu hnh
- Trao i d liu
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Hai bc u tin thng thng tin hnh khi h thng khi ng v trm t c
a vo. Bc trao i d liu chnh l ch hot ng bnh thng ca h thng.
S khai bo thng s v thng tin v cu hnh c gi ti trm t t cc ty chn
m ta thc hin khi thit lp h thng v t cc tp c s d liu ca thit b ca cc trm t
(cc tp GSD). Cc tp GSD l cc tp vn bn m t cc thuc tnh ca thit b t. Cc ty
chn ca h thng v cc thuc tnh ca trm t c no vo trm ch sau ny c s
dng th

it lp cc thng ip khai bo thng s v cu hnh gi n cc trm t.

- Khai bo thng s :
Khi trm ch chuyn sang trng thi Operate t trng thi Stop, n phi d ht cc
thit b t c mt trn mng bng cch chuyn cc khai bo thng s v cu hnh n cc
trm t. Trc tin trm ch gi i mt yu cu chun on n cc thit b t. Trm ch
s nhn c phn hi thng bo trng thi ca trm t, s ID ca trm t v c trm
ch no iu khin trm t cha. S ID ca trm t l mt s c bit c n nh bi
t chc nhng ngi s dng mng Profibus (Profibus user Organization) n tt c cc
thit b ch t. S ID bn ch s ca trm t cho php trm ch kim tra xem thit b trn
mng c ng l thit b c ta xc nh trong sut qu trnh cu hnh trm ch. Nu s
ID khng khp vi cu hnh ta quy nh hay trm t c iu khin bi mt trm
ch khc, trm ch s dng li qu trnh cu hnh trm t v thng bo li.
Nu nh trm t hin hu, trm ch gi mt thng ip khai bo thng s n trm
t. Thng ip ny bao gm mt s mc ch cu hnh trm t cho khp vi cc thng s
ca mng v cc thng s cu hnh cc chc nng xc nh v cc khi bn trong trm t
(khng bt buc).
Khi EM-277 ch chp nhn mt thng s duy nht khi tham gia vo mng.
chnh l offset ca vng nh V cho vng m ng ra. Nu nh gi tr ny c khai bo,
khi EM-277 s dng offset ny truy sut n vng m ng vo v ng ra ca CPU s7200. Nu nh khng c khai bo, khi EM-277 s mc nh vng nh V bt u t a
ch VB0 ca CPU s7-200.
- Thit lp cu hnh :
Sau thng ip khai bo thng s, trm ch s gi n trm t mt thng ip thit
lp cu hnh. Thng ip ny cha ng cu hnh I/O m trm ch n nh cho trm t.
phn ln cc thit b Profibus c cu hnh c nh, v i vi cc thit b ny vic truyn
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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thng ip cu hnh ny l s kim tra xem thit b t hp thc c mt trn mng khng.
Nu nh vic thit lp cu hnh c chp nhn, trm t s b kha vo a ch ca trm
ch cho n khi trm ch nh n ra hay trm t b ngt in. Ch c chnh trm ch
thc hin vic cu hnh mt trm t mi c th chuyn sang ch trao i d liu vi
trm t .
Trong trng hp khi EM-277, vic thit lp cu hnh cho khi EM-277 bit rng
bao nhiu byte ng ra v ng vo ca trm ch yu cu n v CPU s7-200 h tr. Khi
EM-277 c th h tr mt s cu hnh chun v nhiu cu hnh ty chn khc nu nh trm
ch cho php chuyn sang ch cu hnh khng chun. Sauk hi nhn thng ip thit lp
cu hnh, khi EM - 277 s kim ra xem cu hnh c th c chp nhn hay khng v
kim tra xem vng m ng ra v ng vo c va b nh ca CPU s7-200 khng. Nu
khng c vn g thng ip thit lp cu hnh v khai bo thng s, khi EM-277 gn
vo a ch ca trm ch m gi thng ip .
Ty chn I/O m ta xc nh cng ng thi l ty chn ton vn d liu. Ty chn
ton vn d liu cho c trm ch v trm t bit rng c bao nhiu d liu c truyn gia
mng v b nh m khng c s ngt qung. Profibus h tr ba kiu ton vn d liu :
byte, word v buffer.
Ton vn byte : m bo rng nhng byte c truyn s c truyn ton b.
Ton vn byte nn c s dng nu tt c byte d liu c lp.
Ton vn word : m bo vic truyn cc word khng b ngt bi cc quy trnh
khc. Ton vn word nn c s dng khi m d liu cha gi tr 2byte. Ton vn
word buc trm ch v trm t chuyn 2byte mi word gia b nh v mng nh l
mt n v m khng th b ngt hay b hiu chnh bi bt c quy trnh no khc
trong CPU s7-200.

Ton vn buffer : m bo ton b vng m d liu c truyn nh l mt n v


duy nht, khng th b ngt bi cc quy trnh khc. Ton vn buffer buc trm ch
v trm t chuyn ton b vng m ca d liu (tt c cc ng ra v ng vo) gia
b nh v mng khng b ngt qung. Ton vn buffer nn s dng khi truyn gi
tr double word hay mt nhm cc gi tr d liu c xem nh mt n v duy
nht.

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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V d :
Khi EM-277 h tr cu hnh I/O ca :
- 8bytes out/ 8byte in
- 4 words out/ 4words in
- 8-byte buffer I/O
Tt c cc cu hnh trn u truyn 8bytes n khi EM-277 v 8 bytes ngc li trm ch
nhng m tng loi ton vn khc nhau trong tng cch cu hnh.
- Cu hnh 8 - byte out/in cho php ta ngt cc quy trnh truyn gia khi EM-277 v
vng nh V ca CPU s7-200 mi lc.
- Cu hnh 4 - word out/in cho php ta ch c chen ngang vo gia 2words trong
sut qu trnh truyn m bo cho cc byte cu to nn word khng b phn cch.
- Cu hnh 8 - byte buffer I/O khin cho CPU s7-200 v hiu ha ngt ca ngi s
dng trong sut qu trnh truyn. Nhng ty chn ton vn buffer trong khi EM-277 th
c gii hn m thi gian ngt ca ngi s dng c v hiu ha khng lm nh
hng n h thng.
Sau khi nhn mt thng ip khai bo thng s hay thit lp cu hnh, khi EM-277
ghi offset ca vng nh V v kch thc vng m ng vo v ng ra n vng nh c
bit ca CPU s7-200 ngay c khi cc gi tr khng hp l i vi CPU s7-200. n DP
ERROR trn b mt khi EM-277 s sang nu xut hin li trong khai bo thng s
hoc thit lp cu hnh. Nu nh khi EM-277 khng chuyn sang ch trao i vi trm
ch, ta c th xem v tr ca cc vng nh SM xc nh li u.
- Trao i d liu :
Sau khi gi thng ip khai bo thng s v thit lp cu hnh n trm t, trm ch
gi tip mt yu cu chun on khc ti trm t xc nh rng trm t chp nhn
cc thng ip khai bo thng s v thit lp cu hnh hay cha. Nu nh trm t xc nh
rng c li trong cc thng ip khai bo thng s v thit lp cu hnh, trm ch s gi
li cc thng ip ny. Nu khng c li trong cc phn hi chun on, trm ch s bc
sang ch hot ng - trao i d liu.
Ch trao i d liu l ch hot ng bnh thng trong mng DP. ch
ny, trm ch s ghi ng ra n trm t v trm t truyn li ng vo. Nu nh trm t
khng c ng ra no c, trm ch s gi mt thng ip khng c d liu ng ra v trm t
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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s phn hi vi nhng ng vo ca n. Nu nh trm t c ng ra nhng khng c ng vo,


trm t s phn hi cho mt thng ip ng ra vi mt thng ip rng.
n DX MODE trn b mt khi EM-277 mu xanh khi khi EM-277 ang trng
thi trao i d liu vi trm ch v s khng sng nu nh khng trng thi trao i d
liu vi trm ch. n DP ERROR s nu khi EM-277 va mi trng thi trao i
d liu v hin ang khng trng thi na.
Trm t thit lp mt vng nh bit chun on phn hi nu n pht hin ra li.
Vng nh ny buc trm ch gi mt yu cu chun on n trm t trc khi truyn d
liu n trm t. iu ny cho php trm ch phn hi cc li ca trm t mt cch nhanh
chng.

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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CHNG 4 :
XY DNG MNG TRUYN THNG PROFIBUS DP IU KHIN H
THNG BNG TI.
4.1. Gii thiu v cc thit b t ng ha c trong ti
4.1.1. Gii thiu v cc loi cm bin trong bng ti vn chuyn than
1. Cm bin chng lch bng (Belt limit switch)
Trong khi vn hnh tuyn bng c th xy ra s c lch bng lm cho thnh bng ma
st vi khung bng, gi con ln lm h hi bng. V vy trong cc h thng bng ti cn
phi s dng cm bin chng lch bng bo v v x l s c kp thi.
Loi cng tc chng lch bng LHPE-10/1-L Belt Misalignment Sensor ca hng
matykiewicz c kh nng p ng c yu cu phng n v hot ng tin cy, ph hp
vi yu cu ca h thng bng ti vn ti than.
Cu to v nguyn l hot ng cm bin chng lch bng:
Cng tc chng lch bng LHPE-10/1-L gm c 1 con ln c lp trn thanh gt,
thanh gt ny c th quay 1 gc +250 n -750 so vi v tr trnh thi bnh thng ca
thanh.
Thanh gt c ni vi mt trc bn trong c gn cc c cu cam, trn trc ny c
gn cc l xo t tr v. Khi xy ra lch bng thanh gt b gt v mt bn n s tc ng vo
trc, qua cc c cu cam s ng cc cp tip im thng m NO ng thi m cc cp
tip im thng ng NC. Tn hiu lch bng s c a v thit b iu khin.

Hnh 4.1: Cm bin chng lch bng LHPE-10/1-L.


SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Cm bin chng lch bng dc lp t hai bn thnh bng trong trng hp bng
b lch v bt c pha no.

Hnh 4.2: Lp t cm bin chng lch bng


2. Cm bin chng n than
Than c vn ti trn nhng bng ti ni tip nhau trn cng tuyn bng nn trong
qu trnh vn ti c th do bng hot ng khng n nh, kch thc than vn ti khng
ng tiu chun gy nn hin tng n than ti cc u bng ti gy s c nu lng than
n qu ln.
Cm bin bo v chng n than c nhiu loi song loi cm bin dng cng tc
MTS 300 c nguyn l hot ng n gin, c kh nng phng n v iu chnh thi gian
tc ng t 1s 99s sau khi s c xy ra.

Hnh 4.3: Cm bin chng n than.


SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Ngun in cung cp: 115VAC 10%


Tn hiu cm bin: +12VDC
a. Cu to cm bin chng n than
Cu to cm bin chng n than gm 2 phn :
- Cng tc MTS 300; l cng tc in cc thy ngn gm c mt bnh hnh tr kn
c lm bng thp bn trong c cha dung dch thy ngn. Th tch thy ngn ch chim
mt phn khng gian bn trong bnh, phn cn li l khng kh. Trong bnh cn mc cc
in cc, chng c ni vi dy dn a ra bn ngoi. Bnh thng cc in cc ny cch
ly v in vi nhau. Khi xy ra hin tng n than, than tc ng vo lm nghing bnh.
Nu gc nghing ny > 150 (gc nghing tc ng ca cng tc MTS 300) th cc in cc
s cng tip xc dung dch thy ngn. Thy ngn l kim loi nn c kh nng dn in s
ni cc in cc vi nhau ging nh ng mch cho cng tc.

Hnh 4.4: Cng tc MTS 300


- B iu khin SCU-200: l b iu khin i chung vi cng tc MTS 300 bo
v n than. SCU-200 v v phng n, bn trong l cc mch in t, rle x l tn hiu
nhn c, a tn hiu u ra thch hp.
B SCU-200 MTS-300 kt hp vi nhau, kt ni vi ngun v hiu chnh nh panel bn
trong SCU-200.

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Hnh 4.5: S u ni ca cm bin chng n .


Ch thch:
TB1: B phn kt ni vi ngun xoay chiu 115V v ni t.
TB2: B phn u ni vi tn hiu vo ra.
-

1: Ngun +12VDC cp cho cng tc thy ngn MTS-300.

2: Tn hiu t cng tc thy ngn MTS-300.

3: GND ni t.

4, 5, 6: Tip im cng tc 1.

7,8,9: Tip im cng tc 2.

S1: Cng tc iu khin nhn tn hiu t cng tc thy ngn MTS-300.


S2, S3: iu chnh thi gian tc ng ca b cm bin.
R11: Ngun +24VDC, dng cho nhng ni khng s dng ngun xoay chiu ch c ngun
mt chiu. nhng ni ny u vo cp ngun AC s khng dng n.

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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b. S mch bn trong ca cm bin chng n

Hnh 4.6 : S mch bn trong cm bin chng n.


Nu cng tc cho php nhn tn hiu th khi xy ra s c n than cng tc thy ngn
ng li cp ngun cho cun dy rle K. Tip im K tc ng ng ngun cho cun dy
rle thi gian RT1. Sau thi gian chnh nh ( thi gian tnh bng giy ), rle RT1 tc ng
ng ngun cho cun dy rle thi gian RT2. Sau thi gian chnh nh ( n v nh nht l
10 giy ), rle RT2 tc ng ng ngun cho rle thi gian RA. Tip im RA ng li.
Nu u ni cc tip im RA vi thit b iu khin s bit c thit b vn ti c n than
hay khng.
c. Lp t cm bin chng n than
Cng tc thy ngan ca b cm bin n c lp t vo v tr xy ra n than v lp
t cao c kh nng xy ra nguy him.

Hnh 4.7: Lp t cng tc thy ngn MTS-300.


SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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3. Cm bin bo v trt bng


Cm bin trt bng bo v trt bng da trn c s so snh gia tc tang dn
ng v tc bng. Thit b o tc rt a dng v chng loi nhng c ch to theo
mt s nguyn l chung. Thng thng cm bin trt bng gm 2 phn nh b cm bin
M100 di y.
- a t l phn c gn vi trc ca tang khung u l mt a dt hnh vng
xuyn trn c gn cc nam chm vnh cu nh.

Hnh 4.8: a t ca cm bin chng trt bng


-

u thu l phn nhn tn hiu t trng ca a t sau x l v a tn hiu


u ra di dng s.

Hnh 4.9 : u thu ca cm bin chng trt bng.


SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Phn thu nhn tn hiu t c mt cun dy qun trn li thp v 1 nam chm vnh
cu t c nh. Li thp c t c nh gia mt nam chm vnh cu v a t. Khi a
t quay lm cho t thng gia nam chm vnh cu c nh v nam chm vnh cu ca a
thay i. Cun dy c t trong t trng bin thin s cm ng nn mt sut in ng.

Hnh 4.10 : Cu to u thu ca cm bin chng lch bng.


Sut in ng sinh ra c tn s t l vi tc quay ca a.

f cu =

n D .m 8.n D
=
, Hz
60
60

Trong :
- f cu : tn s sut in ng cm ng.
-

nD: tc quay ca a vng/pht.

m: s nam chm vnh cu trn a

Tn s

f cu

s c a ti b phn x l l mt mch in t.

S bn trong ca cm bin chng trt bng :


SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
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Hnh 4.11: S mch bn trong ca cm bin chng trt bng.


Tc t ca b cm bin l tc lm vic nh mc ca thit b cn o. Tc
ny c thit lp nh mt b thit lp in p VR. Dng in qua VR s c b bin i
tng t - s ADC chuyn thnh tn hiu dng s a vo vi iu khin.
Tn hiu u vo di dng xung t cun dy c vi iu khin nhn x l so snh
vi tn hiu t. Nu vn tc ln hn hoc nh hn 10% so vi vn tc t Uc s pht tn
hiu iu khin Transisor T cp in cho rle in mt chiu 24V RD. Cun dy rle RD
c in th tip im thng m ca n trn mch ng li cp in cho rle xoay chiu
RA. Cc tip im ca rle RA tc ng.
Ngun DC cp cho mch in t c chnh lu t ngun xoay chiu sau khi h p
ngun 115VAC cp cho b cm bin M100. Panel kt ni ca b cm bin nh hnh v.

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 42 -

Trng H M-a Cht

n Tt Nghip

Hnh 4.12: S u ni ca b cm bin chng trt bng.


TB1: B phn kt ni vi ngun xoay chiu 115V v ni t.
TB2: B phn u ni vi tn hiu vo.
Cng tc S2 t ti v tr A s dng di o tc t 0-200 vg/ph.
Cng tc S2 t ti v tr B s dng di o tc t 0-2000 vg/ph.
Cng tc S2 t ti v tr C s dng di o tc t 0-20000 vg/ph.
SP1, SP2, SP3 l cc u ra ca cm bin.
Khi m np sau ca b cng tc th l ra panel iu chnh bn trong. Cc thng s c
thit lp v u ni trn panel ny.
Do mt rle K bn trong ch c th bo v s c tc xung qu thp hoc tc
ln qu cao bng cch thit lp trn cng tc S1 nn bo v cng mt lc 2 s c th cc
tip im ca rle c mc vi 2 cng tc.
-

Cng tc SP1 v tr O bo v qu tc .

Cng tc SP2 v tr U bo v tc thp.

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 43 -

Trng H M-a Cht

n Tt Nghip

Tc t c hiu chnh nh mt vt nh S3, tng tc t th chnh vt xoay


sang bn phi, ngc li gim tc t th xoay vt sang bn tri. Trn phn hiu chnh
c cc thang o da vo thit lp cc thng s.
4.1.2. Gii thiu v thit b iu khin logic kh trnh PLC S7-300/ CPU 315-2 PN/DP v
PLC s7-200/CPU 226
1. Gii thiu v thit b iu khin logic kh trnh PLC S7-300/ CPU 315-2 PN/DP
a. Tng quan v thit b iu khin logic kh lp trnh PLC S7- 300
Thit b iu khin logic kh trnh PLC (progranable logic control) l loi thit b
cho php thc hin linh hot cc thut ton iu khin s thng qua mt ngn ng lp trnh,
thay cho vic phi th hin thut ton bng mch s. Nh vy vi chng trnh iu
khin trong mnh, PLC tr thnh b iu khin nh ngn d thay i thut ton v c bit
d trao i thng tin vi mi trng xung quanh (vi cc loi PLC khc hoc vi my
tnh). Ton b chng trnh c lu trong b nh di dng cc khi chng trnh
(OB,FC,FB) v c thc hin vi chu k qut. c th thc hin mt chng trnh
iu khin tt nhin PLC phi c tnh nng nh mt my tnh. Ngha l phi c mt b vi
x l trung tm (CPU), mt h iu hnh, mt b nh chng trnh lu chng trnh
cng nh gi liu v tt nhiu phi c cc cng vo ra giao tip vi cc thit b bn
ngoi Bn cnh , nhm phc v bi ton iu khin s, PLC phi c cc khi hm
chc nng nh Timer, Counter, v cc hm chc nng c bit khc.

Hnh 4.13 : S cu trc ca CPU- PLC


SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 44 -

Trng H M-a Cht

n Tt Nghip

b. Cc Modul ca PLC S7- 300


Thng thng tng tnh mm do trong ng dng thc t m phn ln cc
i tng iu khin c s tn hiu u vo, u ra cng nh chng loi vo ra khc nhau
m cc b iu khin PLC c thit k khng b cng ho v cu hnh. Chng chia nh
thnh cc modul, s cc modul c s dng nhiu hay t tu theo tng bi ton, Xong ti
thiu bao gi cng c modul chnh l modul CPU. Cc modul cn li l nhng modul nhn
truyn tn hiu vi i tng iu khin, cc modul chc nng chuyn dng nh PID, iu
khin ng c chng c gi chung l modul m rng. Tt c cc modul c gn trn
cc thanh rank.
Cc modul m rng ph bin:
PS (power supply): Modul ngun nui.
SM (signal module): modul tn hiu vo ra bao gm:
DI: u vo s.
DO: u ra s.
DI/ DO: u vo s v u ra s.
AI: u vo tng t.
AO: u ra tng t.
AI/ AO: u vo tng t v u ra tng t.
IM (interface module): Module ghp ni. y l loi modul chuyn dng c nhim
v ni tng nhm module li vi nhau thnh tng khi v c qun l chung bi mt
CPU.
FM (function module): cc modul iu khin ring nh iu khin servo, iu khin
PID
CP (communication module): modul truyn thng.
c. B nh PLC S7- 300
B nh PLC S7- 300 gm 3 vng chnh:
+ Vng nh chng trnh ng dng: vng cha chng trnh c chia thnh 3 min:
OB: min cha chng trnh t chc.
FC: min cha chng trnh con, c t chc thnh hm v c bin hnh thc
trao i.

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 45 -

Trng H M-a Cht

n Tt Nghip

FB: min cha chng trnh con c t chc thnh hm v c kh nng trao i d
liu vi bt c mt khi chng trnh no khc. Cc d liu ny phi c xy dng thnh
mt khi d liu ring (data block khi DB).
+ Vng ch tham s ca h iu hnh: chia thnh 7 min khc nhau:
I (process image input): min d liu cc cng vo s.
Q (process image output): min b m cc d liu cng ra s.
M (min cc bin c): chng trnh ng dng s dng nhng bin ny lu gi
cc tham s cn thit v c th truy cp n theo bt (M), byte (MB), t (MW), hay t kp
(MD).
T (timer): min nh phc v b thi gian.
C (counter): min nh phc v b m.
PI: min a ch cng vo cc modul tng t.
PQ: min a ch cng ra cho cc modul tng t.
+ Vng cha cc khi d liu: c chia thnh hai loi:
DB (data block): min cha d liu c t chc thnh khi. Kch thc cng nh
s lng khi do ngi s dng quy nh ph hp vi tng bi ton iu khin. Chng
trnh c th truy cp min ny theo tng bt (DBx), byte (DBB), t (DBW) hoc t ko
(DBD).
L (local data block): min d liu a phng, c cc khi chng trnh OB, FC,
FB t chc v s dng cho cc bin nhp tc thi v trao i d liu ca bin hnh thc vi
nhng khi chng trnh gi n. Ni dung ca mt khi d liu trong min nh ny s b
xo khi kt thc chng trnh tng ng trong OB, FC, FB. Min ny c th c truy
nhp t chng trnh theo bt (L), byte (LB), t (LW), t kp (LD).
d. Ti nguyn ca PLC S7- 300/ CPU 315 2PN/DP
B nh lm vic : 128KB.
S dng th nh : Micro master card ( MMC.).
B m (Counter) : 256.
B nh thi gian (Times) : 256.
ng h thi gian thc.
B m xung tc cao.
Knh s vo/ra ti a : 16384/16384.
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 46 -

Trng H M-a Cht

n Tt Nghip

Knh tng t vo/ra ti a : 1024/1024.


Cng giao tip : MPI / Profibus-DP / Profinet.
Ngun cung cp : 24VDC.
2. Gii thiu v thit b iu khin logic kh trnh PLC S7-200/CPU 226 AC/DC/RELAY

Hnh 4.14 : PLC S7-200/CPU 226

Hnh 4.15 : S u ni CPU 226

Mt s thng s c bn ca PLC S7-200/CPU 226.

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 47 -

Trng H M-a Cht

n Tt Nghip

- Ngun cung cp: 220 VAC


- Ng vo s: 24 DI DC
- Ng ra s : 16 DO RELAY
- B nh chng trnh: 24KB
- B nh d liu: 10KB
- S cng/chun giao tip d liu : 2/RS 485
- Cng truyn thng: 2 PPI/FREEPORT PORTS
- iu khin PID: C.
- Phn mm lp trnh: Step 7 Micro/WIN
- Bit memory/Counter/Timer : 256/256/256
- B m tc cao: 6 x 60 Khz
- Ngt phn cng: 4
- S u vo/ra c sn: 24 DI / 16DO
- S u vo / ra s cc i ( nh lp ghp thm Modul s m rng:
DI/DO/MAX: 128 / 120 / 248
- S u vo / ra tng t ( nh lp ghp thm Modul Analog m rng:
AI/AO/MAX: 28 / 7/ 35 hoc 0 / 14 / 14.
IP 20
- Kch thc: Rng x Cao x Su : 196 x 80 x 62.

4.2. ng dng mng truyn thng profibus DP xy dng h thng iu khin xut
sn phm phn xng Kho Bn II
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 48 -

Trng H M-a Cht

n Tt Nghip

4.2.1. Xy dng chng trnh iu khin.


1. Gii thiu v h thng iu khin.
H thng iu khin bao gm mt PLC S7-300/CPU 315 2PN/DP lm Master v hai
PLC S7-200/CPU 226 c kt ni vi module truyn thng EM277 l hai my Slave. Cc
PLC truyn thng vi nhau qua mng Profibus DP v c gim st qua mt PC.

Hnh 4.16 : M hnh iu khin.

2. Lu thut ton iu khin

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 49 -

Trng H M-a Cht

n Tt Nghip

Thi gian khi ng cc tuyn bng ph thuc vo tc v chiu di ca cc tuyn


bng. Tuy nhin n gin cho vic m phng nn trong n em chn thi gian khi
ng chung cho cc tuyn bng l 5s.
Mt s k hiu trong lu thut ton
B

: Bng (v d B8 : bng 8)

SCB : S c bng (v d SCB8 : s c bng 8)


PA : Phng n (v d PA1 : phng n 1)
a. Lu thut ton trn Master s7-300

Tn hiu nhnh1

Chng trnh nhnh1

MEN D

Tn hiu nhnh2

Chng trnh nhnh2

Hnh 4.17 : lu thut ton trn Master s7-300

b. Lu thut ton trn Slave_1 ( iu khin nhnh 1)


SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 50 -

Trng H M-a Cht

n Tt Nghip

Lu thut ton chng trnh chnh nhnh 1


C tn hiu nhnh

Dng khn cp

Chng trnh con


Dng khn cp

S c bng 8

Chng trnh con


X l SCB 8

S
S c bng 9

Chng trnh con


X l SCB 9

Chng trnh con


X l SCB 9'

S
S c bng 9'
S

Chng trnh con


X l SCB 10

S c bng 10
S
S c bng 11

Chng trnh con


X l SCB 11

Chng trnh con


X l SCB 12

Chng trnh con


X l SCB 13

S
S c bng 12

MEND

S
S c bng 13
S
Khi ng PA 1

Chng trnh con


Khi ng PA 1

Chng trnh con


Dng PA 1

S
Dng PA 1
S
Khi ng PA 2

Chng trnh con


Khi ng PA 2

Dng PA 2

Chng trnh con


Dng PA 2

Hnh 4.18 : lu thut ton chng trnh chnh nhnh 1


Lu thut ton khi ng phng n 1, nhnh 1
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 51 -

Trng H M-a Cht

n Tt Nghip

Tn hiu khi ng PA 1
n bo khi ng PA 1
Chung bo (5s)

T >= 5s

SCB12 hoc
Chn B 13

Khi ng B 12

Khi ng B 13

S
T >= 5s

SCB10 hoc
Chn B 11

Khi ng B 10

Khi ng B 11

T >= 5s

Khi ng B 8

End

Hnh 4.19 : Lu thut ton khi ng phng n 1, nhnh 1


Lu thut ton khi ng phng n 2, nhnh 1
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 52 -

Trng H M-a Cht

n Tt Nghip

Tn hiu khi ng PA 2
n bo khi ng PA 2
Chung bo (5s)

T >= 5s

SCB12 hoc
Chn B 13

Khi ng B 12

Khi ng B 13

S
T >= 5s

SCB10 hoc
Chn B 11

Khi ng B 10

Khi ng B 11

T >= 5s

Khi ng B 9'

T >= 5s

Khi ng B 9

End

Hnh 4.20 : Lu thut ton khi ng phng n 2, nhnh 1

Lu thut ton dng nhnh 1 PA1

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 53 -

Trng H M-a Cht

n Tt Nghip

Tn hiu dng nhnh 1 PA1


Bt n dng nhnh 1-PA1,
Dng B8

T >= 5s

B10 hot ng

Dng B11

Dng B10

T >= 5s

B12 hot ng

Dng B13

Dng B12

End

Hnh 4.21 : Lu thut ton dng nhnh 1 PA1

Lu thut ton dng nhnh 1 PA2

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 54 -

Trng H M-a Cht

n Tt Nghip

Tn hiu dng nhnh

1 PA2

Bt n dng nhnh 1 PA2,


Dng B 9

T >= 5s

Dng B 9'

T >= 5s

B10 hot ng

Dng B 11

Dng B 10

T >= 5s

B12 hot ng

Dng B 13

Dng B 12

End

Hnh 4.22 : Lu thut ton dng nhnh 1 PA2


Lu thut ton s c khn cp nhnh 1
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 55 -

Trng H M-a Cht

n Tt Nghip

Tn hiu s c khn cp
nhnh 1
Bt n bo s c khn cp
Dng ton b nhnh 1

T >= 5s

Tt n bo s c khn cp

End
Hnh 4.23 : Lu thut ton s c khn cp nhnh 1

Lu thut ton s c bng 8


SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 56 -

Trng H M-a Cht

n Tt Nghip

Tn hiu SCB 8
Bt n bo SCB 8

PA1

Dng B 8

T >= 5s

B10 hot ng

Dng B 11

Dng B 10

T >= 5s

B12 hot ng

Dng B 13

Dng B 12

End

Hnh 4.24 : Lu thut ton s c bng 8


Lu thut ton s c bng 9
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 57 -

Trng H M-a Cht

n Tt Nghip

Tn hiu SCB 9
Bt n bo SCB 9

PA2

Dng B 9

T >= 5s

Dng B 9'

T >= 5s

B10 hot ng

Dng B 11

Dng B 10

T >= 5s

B12 hot ng

Dng B 13

Dng B 12

End

Hnh 4.25 : Lu thut ton s c bng 9


Lu thut ton s c bng 9
SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 58 -

Trng H M-a Cht

n Tt Nghip

Tn hiu SCB 9'


Bt n bo SCB 9'

PA2

Dng B 9' v B 9
Khi ng b m thi gian

T >= 5s

B10 hot ng

Dng B 11

Dng B 10

T >= 5s

B12 hot ng

Dng B 13

Dng B 12

End

Hnh 4.26 : Lu thut ton s c bng 9


SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 59 -

Trng H M-a Cht

n Tt Nghip

Lu thut ton s c bng 10


Tn hiu SCB 10
n bo SCB 10

B11 s c

Dng B10,chy B 11

PA1

Dng B10. B9, B9'

Dng B10, B8

T >= 5s

B12 hot ng

Dng B13

Dng B12

End

Hnh 4.27 : Lu thut ton s c bng 10


SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 60 -

Trng H M-a Cht

n Tt Nghip

Lu thut ton s c bng 11


Tn hiu SCB 11
n bo SCB11

B10 s c

Dng B11,chy B10

PA1

Dng B11. B9, B9'

Dng B11, B8

T >= 5s

B12 hot ng

Dng B13

Dng B12

End

Hnh 4.28 : Lu thut ton s c bng 11


SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 61 -

Trng H M-a Cht

n Tt Nghip

Lu thut ton s c bng 12 (chung cho c nhnh 1 v nhnh 2)


Tn hiu SCB12
Bt n bo SCB 12

B13 s c

Dng B12, chy B13

Dng ton b
Nhnh 1, Nhnh 2

End
Hnh 4.29 : Lu thut ton s c bng 12

Lu thut ton s c bng 13 (chung cho c nhnh 1 v nhnh 2)


Tn hiu SCB13
Bt n bo SCB13

B12 s c

Dng B13, chy B12

Dng ton b
Nhnh 1, Nhnh 2

End

Hnh 4.30 : Lu thut ton s c bng 13


SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 62 -

Trng H M-a Cht

n Tt Nghip

c. Lu thut ton trn Slave_2 ( iu khin nhnh 2)


Lu thut ton chng trnh chnh nhnh 2
C tn hiu nhnh

Dng khn cp

Chng trnh con


Dng khn cp

S c bng 16

Chng trnh con


X l SCB 16

S
S c bng 17

Chng trnh con


X l SCB 17

Chng trnh con


X l SCB 17A

S
S c bng 17A
S

S c bng 19

Chng trnh con


X l SCB 19

S
S c bng 20

Chng trnh con


X l SCB 20

Chng trnh con


X l SCB 12

Chng trnh con


X l SCB 13

S
S c bng 12

MEND

S
S c bng 13
S
Khi ng PA 1

Chng trnh con


Khi ng PA 1

Chng trnh con


Dng PA 1

S
Dng PA 1
S
Khi ng PA 2

Chng trnh con


Khi ng PA 2

S
Dng PA 2

Chng trnh con


Dng PA 2

Hnh 4.31 : Lu thut ton chng trnh chnh nhnh 2

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 63 -

Trng H M-a Cht

n Tt Nghip

Lu thut ton khi ng phng n 1, nhnh 2


Tn hiu khi ng PA 1
n bo khi ng PA 1
Chung bo (5s)

T >= 5s

SCB12 hoc
Chn B 13

Khi ng B 12

Khi ng B 13

S
T >= 5s

SCB19 hoc
Chn B 20

Khi ng B 19

Khi ng B 20

T >= 5s

Khi ng B 16

End

Hnh 4.32 : Lu thut ton khi ng phng n 1, nhnh 2


SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 64 -

Trng H M-a Cht

n Tt Nghip

Lu thut ton khi ng phng n 2, nhnh 2


Tn hiu khi ng PA 2
n bo khi ng PA 2
Chung bo (5s)

T >= 5s

SCB12 hoc
Chn B 13

Khi ng B 12

Khi ng B 13

S
T >= 5s

SCB19 hoc
Chn B 20

Khi ng B 19

Khi ng B 20

T >= 5s

Khi ng B 17A

T >= 5s

Khi ng B 17

End

Hnh 4.33 : Lu thut ton khi ng phng n 2, nhnh 2


SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 65 -

Trng H M-a Cht

n Tt Nghip

Lu thut ton dng nhnh 2 PA1


Tn hiu dng nhnh 2 PA1
Bt n dng nhnh 2 PA1,
Dng B16

T >= 5s

B19 hot ng

Dng B20

Dng B19

T >= 5s

B12 hot ng

Dng B13

Dng B12

End

Hnh 4.34 : Lu thut ton s dng nhnh 2 PA1

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 66 -

Trng H M-a Cht

n Tt Nghip

Lu thut ton dng nhnh 2 PA2


Tn hiu dng nhnh

2 PA2

Bt n dng nhnh 2 PA2,


Dng B 17

T >= 5s

Dng B 17A

T >= 5s

B19 hot ng

Dng B 20

Dng B 19

T >= 5s

B12 hot ng

Dng B 13

Dng B 12

End

Hnh 4.35 : Lu thut ton dng nhnh 2 PA2


SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 67 -

Trng H M-a Cht

n Tt Nghip

Lu thut ton s c khn cp nhnh 2

Tn hiu s c khn cp
nhnh 2
Bt n bo s c khn cp
Dng ton b nhnh 2

T >= 5s

Tt n bo s c khn cp

End
Hnh 4.36 : Lu thut ton s c khn cp nhnh 2

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 68 -

Trng H M-a Cht

n Tt Nghip

Lu thut ton s c bng 16


Tn hiu SCB 16
Bt n bo SCB 16

PA1

Dng B 16

T >= 5s

B19 hot ng

Dng B 20

Dng B 19

T >= 5s

B12 hot ng

Dng B 13

Dng B 12

End

Hnh 4.37 : Lu thut ton s c bng 16

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 69 -

Trng H M-a Cht

n Tt Nghip

Lu thut ton s c bng 17


Tn hiu SCB 17
Bt n bo SCB 17

PA2

Dng B 17

T >= 5s

Dng B 17A

T >= 5s

B19 hot ng

Dng B 20

Dng B 19

T >= 5s

B12 hot ng

Dng B 13

Dng B 12

End

Hnh 4.38 : Lu thut ton s c bng 17

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 70 -

Trng H M-a Cht

n Tt Nghip

Lu thut ton s c bng 17A


Tn hiu SCB 17A
Bt n bo SCB 17A

PA2

Dng B 17 v B17A

T >= 5s

B19 hot ng

Dng B 20

Dng B 19

T >= 5s

B12 hot ng

Dng B 13

Dng B 12

End

Hnh 4.39 : Lu thut ton s c bng 17A

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 71 -

Trng H M-a Cht

n Tt Nghip

Lu thut ton s c bng 19


Tn hiu SCB 19
n bo SCB19

B20 s c

Dng B19,chy B20

PA1

Dng B19. B17, B17A

Dng B19, B16

T >= 5s

B12 hot ng

Dng B13

Dng B12

End

Hnh 4.40 : Lu thut ton s c bng 19

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 72 -

Trng H M-a Cht

n Tt Nghip

Lu thut ton s c bng 20


Tn hiu SCB 20
n bo SCB20

B19 s c

Dng B20,chy B19

PA1

Dng B20, B17, B17A

Dng B20, B16

T >= 5s

B12 hot ng

Dng B13

Dng B12

End

Hnh 4.41 : Lu thut ton s c bng 20

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 73 -

Trng H M-a Cht

n Tt Nghip

4.2.2. Quy nh cc tn hiu vo/ra v cc bt nh trong PLC


Master s7-300/CPU 315 - 2PN/DP
a ch trn
PLC
I124.0
I124.1
I124.2
I124.3
I124.4
I124.5
I124.6
I124.7
I125.0
I125.1
I125.2
I125.3
I125.4
I125.5
I125.6
I125.7

Ni dung

Bt nh ni

Tn hiu Khi ng nhnh 1 PA1


Tn hiu Khi ng nhnh 1 PA2
Tn hiu Khi ng nhnh 2 PA1
Tn hiu Khi ng nhnh 2 PA2
Tn hiu Dng khn cp nhnh 1
Tn hiu Dng khn cp nhnh 2
Tn hiu Dng nhnh 1 PA1
Tn hiu Dng nhnh 1 PA2
Tn hiu Dng nhnh 2 PA1
Tn hiu Dng nhnh 2 PA2
Tn hiu chn bng 10
Tn hiu chn bng 11
Tn hiu chn bng 12
Tn hiu chn bng 13
Tn hiu chn bng 19
Tn hiu chn bng 20

M0.0
M0.1
M0.2
M0.3
M0.4
M0.5
M0.6
M0.7
M1.0
M1.1
M1.2
M1.3
M1.4
M1.5
M1.6
M1.7

Q124.0
Q124.1
Q124.2
Q124.3
Q124.4
Q124.5
Q124.6

Tn hiu ra iu khin bng 8


Tn hiu ra iu khin bng 9
Tn hiu ra iu khin bng 9
Tn hiu ra iu khin bng 10
Tn hiu ra iu khin bng 11
Tn hiu ra iu khin bng 12
Tn hiu ra iu khin bng 13

Q125.0
Q125.1
Q125.2
Q125.3
Q125.4

Tn hiu ra iu khin bng 16


Tn hiu ra iu khin bng 17
Tn hiu ra iu khin bng 17A
Tn hiu ra iu khin bng 19
Tn hiu ra iu khin bng 20

Q126.0
Q126.1
Q126.2
Q126.3
Q126.4
Q126.5

n bo s c bng 8
n bo s c bng 9
n bo s c bng 9
n bo s c bng 10
n bo s c bng 11
n bo s c bng 12

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 74 -

Trng H M-a Cht

n Tt Nghip

Q126.6

n bo s c bng 13

Q127.0
Q127.1
Q127.2
Q127.3
Q127.4

n bo s c bng 16
n bo s c bng 17
n bo s c bng 17A
n bo s c bng 19
n bo s c bng 20
n Start 1_1
n Start 1_2
n Start 2_1
n Start 2_2
n Stop 1_1
n Stop 1_2
n Stop 2_1
n Stop 2_2
n KC_1
n KC_2

M100.0
M100.1
M100.2
M100.3
M100.4
M100.5
M100.6
M100.7
M101.0
M101.1

Slave_1 s7-200/CPU 226


a ch
trn PLC
I0.0
I0.1
I0.2
I0.3
I0.4
I0.5
I0.6
I0.7

Ni dung
Tn hiu Khi ng nhnh 1 PA1
Tn hiu Khi ng nhnh 1 PA2
Tn hiu Dng nhnh 1 PA1
Tn hiu Dng nhnh 1 PA2
Tn hiu dng khn cp
Tn hiu bo s c bng 8
Tn hiu bo s c bng 9
Tn hiu bo s c bng 9

Bt nh
ni
M0.0
M0.1
M0.2
M0.3
M0.4
M0.5
M0.6
M0.7

I1.0
I1.1
I1.2
I1.3

Tn hiu bo s c bng 10
Tn hiu bo s c bng 11
Tn hiu bo s c bng 12
Tn hiu bo s c bng 13

M1.0
M1.1
M1.2
M1.3

I2.2
I2.3
I2.4
I2.5

Tn hiu chn bng 10


Tn hiu chn bng 11
Tn hiu chn bng 12
Tn hiu chn bng 13

M2.2
M2.3
M2.4
M2.5

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 75 -

Trng H M-a Cht

n Tt Nghip

Q0.0
Q0.1
Q0.2
Q0.3
Q0.4
Q0.5
Q0.6
Q0.7

Chung bo khi ng
n bo Khi ng nhnh 1 PA1
n bo Khi ng nhnh 1 PA2
n bo dng nhnh 1 PA1
n bo dng nhnh 1 PA2
n bo dng khn cp
Tn hiu ra iu khin bng 8
Tn hiu ra iu khin bng 9

Q1.0
Q1.1
Q1.2
Q1.3
Q1.4

Tn hiu ra iu khin bng 9


Tn hiu ra iu khin bng 10
Tn hiu ra iu khin bng 11
Tn hiu ra iu khin bng 12
Tn hiu ra iu khin bng 13
Slave_2 s7-200/CPU 226

a ch
trn PLC
I0.0
I0.1
I0.2
I0.3
I0.4
I0.5
I0.6
I0.7

Ni dung
Tn hiu Khi ng nhnh 2 PA1
Tn hiu Khi ng nhnh 2 PA2
Tn hiu Dng nhnh 2 PA1
Tn hiu Dng nhnh 2 PA2
Tn hiu dng khn cp
Tn hiu bo s c bng 16
Tn hiu bo s c bng 17
Tn hiu bo s c bng 17A

Bt nh
ni
M0.0
M0.1
M0.2
M0.3
M0.4
M0.5
M0.6
M0.7

I1.0
I1.1
I1.2
I1.3

Tn hiu bo s c bng 19
Tn hiu bo s c bng 20
Tn hiu bo s c bng 12
Tn hiu bo s c bng 13

M1.0
M1.1
M1.2
M1.3

I2.2
I2.3
I2.4
I2.5

Tn hiu chn bng 19


Tn hiu chn bng 20
Tn hiu chn bng 12
Tn hiu chn bng 13

M2.2
M2.3
M2.4
M2.5

Q0.0
Q0.1
Q0.2
Q0.3

Chung bo khi ng
n bo Khi ng nhnh 2 PA1
n bo Khi ng nhnh 2 PA2
n bo dng nhnh 2 PA1

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 76 -

Trng H M-a Cht

n Tt Nghip

Q0.4
Q0.5
Q0.6
Q0.7

n bo dng nhnh 2 PA2


n bo dng khn cp nhnh 2
Tn hiu ra iu khin bng 16
Tn hiu ra iu khin bng 17

Q1.0
Q1.1
Q1.2
Q1.3
Q1.4

Tn hiu ra iu khin bng 17A


Tn hiu ra iu khin bng 19
Tn hiu ra iu khin bng 20
Tn hiu ra iu khin bng 12
Tn hiu ra iu khin bng 13

4.2.3. Chng trnh iu khin dy chuyn xut sn phm phn xng Kho Bn II.
( Trong Phn ph lc )

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 77 -

Trng H M-a Cht

n Tt Nghip

CHNG 5 :
XY DNG GIAO DIN IU KHIN V GIM ST DY CHUYN
XUT SN PHM PHN XNG KHO BN II
5.1. Khai bo cc tags truyn thng trong WinCC

Hnh 5.1 : Khai bo cc tag truyn thng trong WinCC

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 78 -

Trng H M-a Cht

n Tt Nghip

Khai bo cc tag truyn thng trong WinCC (tip theo)

Hnh 5.2 : Khai bo cc tag truyn thng trong WinCC

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 79 -

Trng H M-a Cht

n Tt Nghip

5.2. Xy dng giao din iu khin v gim st


5.2.1. Giao din Home

Hnh 5.3 : Giao din Home

5.2.2. Giao din iu khin v gim st

Hnh 5.4 : Giao din iu khin v gim st

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 80 -

Trng H M-a Cht

n Tt Nghip

5.2.3. Giao din gim st truyn thng

Hnh 5.5 : Giao din gim st truyn thng

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 81 -

Trng H M-a Cht

n Tt Nghip

PH LC
Chng trnh iu khin dy chuyn xut sn phm phn xng Kho Bn II.
1. Chng trnh iu khin vit bng step7 v5.5 ngn ng STL trn Master s7-300/CPU
315 2PN/DP.

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 82 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 83 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 84 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 85 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 86 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 87 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 88 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 89 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 90 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 91 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 92 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 93 -

Trng H M-a Cht

n Tt Nghip

2. Chng trnh iu khin vit bng V4.0 STEP 7 MicroWIN ngn ng STL trn Slave_1
s7-200/CPU 226.
Chng trnh chnh

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 94 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 95 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 96 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 97 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 98 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 99 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 100 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 101 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 102 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 103 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 104 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 105 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 106 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 107 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 108 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 109 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 110 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 111 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con khi ng nhnh 1 _ Phng n 1

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 112 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 113 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con khi ng nhnh 1 _ Phng n 2

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 114 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 115 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con dng nhnh 1 _ Phng n 1

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 116 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con dng nhnh 1 _ Phng n 2

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 117 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 118 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con dng khn cp nhnh 1

g. Chng trnh con s c bng 8

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 119 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con s c bng 9

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 120 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con s c bng 9

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 121 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con s c bng 10

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 122 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con s c bng 11

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 123 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con s c bng 12

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 124 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con s c bng 13

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 125 -

Trng H M-a Cht

n Tt Nghip

3. Chng trnh iu khin vit bng V4.0 STEP 7 MicroWIN ngn ng STL trn Slave_2
s7-200/CPU 226.
Chng trnh chnh

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 126 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 127 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 128 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 129 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 130 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 131 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 132 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 133 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 134 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 135 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 136 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 137 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 138 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 139 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 140 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 141 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 142 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 143 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con khi ng nhnh 1 _ Phng n 1

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 144 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 145 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con khi ng nhnh 1 _ Phng n 2

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 146 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 147 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con dng nhnh 1 _ Phng n 1

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 148 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con dng nhnh 1 _ Phng n 2

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 149 -

Trng H M-a Cht

n Tt Nghip

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 150 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con dng khn cp nhnh 1

Chng trnh con s c bng 8

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 151 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con s c bng 9

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 152 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con s c bng 9

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 153 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con s c bng 10

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 154 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con s c bng 11

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 155 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con s c bng 12

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 156 -

Trng H M-a Cht

n Tt Nghip

Chng trnh con s c bng 13

TI LIU THAM KHO


SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 157 -

Trng H M-a Cht

n Tt Nghip

[1]. Nguyn Don Phc, Phan Xun Minh: T ng ha vi SIMATIC S7-200, Nxb
Nng Nghip H Ni
[2]. Siemens SIMATIC S7-200 Programmable Controller System Manual
[3]. Nguyn Don Phc, Phan Xun Minh, V Vn H: T ng ha vi SIMATIC S7300, Nxb Khoa Hc v K Thut
[4]. TS.Trn Thu H, Ks.Phm Quang Huy: T ng ha trong cng nghip vi
WinCC, Nxb Hng c
[5]. ThS.Nguyn Tn i, ThS.T Vn Phng: Bi ging iu khin lp trnh 2
[6]. Hong Minh Sn: Mng truyn thng cng nghip, Nxb Khoa Hc v K Thut

SVTH: Nguyn Cao Hong

Lp: T ng Ha A_ K52
- 158 -

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