D235 Santos Oyong Phase II Project Design Premise Report No: Revision: Date: Submitted by: D235-E001 02 12th

April 2008 Luke Wilkinson Wellstream International Limited

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D235 / SANTOS OYONG PHASE II DEVELOPMENT D235-E001 REV 02 PAGE I

Table of Contents
1. 2. GENERAL INFORMATION................................................................................. 1 DESIGN PARAMETERS..................................................................................... 2
2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 GENERAL DESIGN PARAMETERS................................................................................. 2 INTERNAL FLUID PARAMETERS ................................................................................... 2 TEMPERATURE REQUIREMENTS.................................................................................. 2 PRESSURE REQUIREMENTS ......................................................................................... 3 SERVICE DEFINITION...................................................................................................... 3 INSULATION REQUIREMENTS ....................................................................................... 3 NYLON SERVICE LIFE..................................................................................................... 3 GAS VENTING.................................................................................................................. 3 CORROSION PROTECTION REQUIREMENTS............................................................... 3 OTHER.............................................................................................................................. 3 CONNECTOR ................................................................................................................... 4 JUMPER PARAMETERS.................................................................................................. 4 2.12.1 On-Bottom Stability .............................................................................................. 4 2.12.2 Protection Requirements ..................................................................................... 4 2.12.3 Upheaval Buckling ................................................................................................ 4

3.

EXTERNAL ENVIRONMENT.............................................................................. 5
3.1 3.2 3.3 SEAWATER DATA ........................................................................................................... 5 SOIL DATA ....................................................................................................................... 5 OTHER.............................................................................................................................. 5

4. 5.

ADDITIONAL REQUIREMENTS ........................................................................ 6 DELIVERY, INSTALLATION AND MAINTENANCE ......................................... 7

5.1 5.2 INSTALLATION REQUIREMENTS................................................................................... 7 INSTALLATION DESIGN CRITERIA ................................................................................ 7

Appendix A Wave and Current Data

2007 Wellstream international limited. This document contains information which is confidential and property to Wellstream International Limited.

D235 / SANTOS / OYONG DEVELOPMENT D235-E001 REV 02 PAGE 1

Flexible Pipe Design Premise 1. GENERAL INFORMATION

Client Bakrie Pipe Industries, Indonesia Project Name Santos - Oyong Phase II Development WIL Project Reference D235 Client Contact: Adi Bagus Tirto Client Contact Phone : TBA Client Contact Fax : TBA Client Contact Email abt@e-bakrie.com Client Contact Address Bakrie Pipe Industries, JJ Raya Pejuang, Medan Satria, Kota Bekasi 17131, Indonesia.

2007 Wellstream international limited. This document contains information which is confidential and property to Wellstream International Limited.

D235 / SANTOS / OYONG DEVELOPMENT D235-E001 REV 02 PAGE 2

2. DESIGN PARAMETERS
2.1 GENERAL DESIGN PARAMETERS Service description (static / dynamic) Pipe bore definition (smooth / rough) Internal diameter Estimated length required Tolerance required on length Required minimum bend radius Required OD / weight ratio (empty in air) Service life Maximum permissible axial load Design water depth 2.2 INTERNAL FLUID PARAMETERS Fluid description maximum Density minimum operating Liquids Flow rates Gases NaCl content Chlorides content Gas-oil ratio Methanol Water cut Alcohols (yes / no) Corrosive agents (yes / no) Inhibitors (scale, paraffin etc) (yes / no) Injected chemicals (yes / no) Solids, precipitates etc 2.3 TEMPERATURE REQUIREMENTS Design minimum temperature Design maximum temperature Operating temperature -20 65
[3] o o o

Dynamic Rough inch %+ 254.0 85 0.0 NA NA 15 NA 41 mm m %m mm/kg.m years kN m

10.0 1.0

oil / gas / water[4] 996[4] 650[4] As above[4] 160[4] 15[4] 60 60

[4] [4] [1]

kg/m3 kg/m3 kg/m3 BPD BPD MMscfd MMscfd mg/l ppm m3 / m3 l/min %

maximum operating maximum operating

n/s n/s n/s n/s

n/s[5]
[1]

n/s[1]
[1] [1]

n/s[1] n/s[1] n/s[1] n/s

[1]

C C C

37 - 60

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D235 / SANTOS / OYONG DEVELOPMENT D235-E001 REV 02 PAGE 3

2.4 PRESSURE REQUIREMENTS Design pressure Operating pressure 2.5 SERVICE DEFINITION Description (sweet / sour) NACE MR01-75 to apply (yes / no) H2S content CO2 content CH4 content Titrated acid number 2.6 INSULATION REQUIREMENTS Thermal insulation required (yes / no) Required insulation value (based on ID) 2.7 NYLON SERVICE LIFE Temperature profile attached (yes / no) End of life CIV pH HCO3 Total iron content 2.8 GAS VENTING Gas venting required (yes / no) System components (valves, burst disks) 2.9 CORROSION PROTECTION REQUIREMENTS Corrosion protection required (yes / no) Cathodic protection system required (yes / no) Electrical continuity required (yes / no) External coating description (end fitting) Internal coating description (flange faces and end fitting bore) 2.10 OTHER Fire resistance required (yes / no) Pigging, TFL, work over etc (yes / no) Piggyback required (yes / no) No No No Yes No[2] Yes Ceramkote (blue) Inconel 625 Yes Vent valves only No[1] 1.2 supplied calculated n/s
[1]

15.5 13.8

MPa MPa

Sweet No 0.00 1.07 92.72 n/s

[1]

ppmv mol% mol% mgKOH/g

No NA W/m2K

dl/g n/s[1] 5.0 ppm ppm

n/s[1]

2007 Wellstream international limited. This document contains information which is confidential and property to Wellstream International Limited.

D235 / SANTOS / OYONG DEVELOPMENT D235-E001 REV 02 PAGE 4

2.11 CONNECTOR Barge topside connector type Platform topside connector type Midline connector type 2.12 JUMPER PARAMETERS Flowline routing description attached (yes / no) Cross over requirements (yes / no) Required ancillaries 2.12.1 ON-BOTTOM STABILITY On-bottom stability to be checked (yes / no) Installation sea state Operational sea state 2.12.2 PROTECTION REQUIREMENTS Impact resistance to accidental loads (yes / no) Trenching (yes / no) Rock dumping (yes / no) Mattresses (yes / no) 2.12.3 UPHEAVAL BUCKLING Upheaval buckling to be checked (yes / no) Required minimum soil coverage Allowable bend radius Load cases attached (yes / no)
Notes [1] This information has not been supplied specifically for the Santos Oyong Phase II project. [2] End connections are to be considered as part of the Platform impressed current system. [3] For intermittent operation only. [4] In Design Premise Rev 2 Internal Fluid Parameters have been modified to oil, gas and water service, details as shown. [5] Chloride content has not been supplied, this is critical to pipe service life. Max allowable Chloride = 65 000 ppm. During service life there is a limit of 30 days maximum total internal exposure to untreated seawater.

10-inch ANSI Class 900 RTJ 10-inch ANSI Class 900 RTJ NA

No No 2 x Bend stiffeners / 2 x Topside hang offs.

No current wave current wave NA NA NA NA yr yr yr yr

No No No No

No NA NA No m m

2007 Wellstream international limited. This document contains information which is confidential and property to Wellstream International Limited.

D235 / SANTOS / OYONG DEVELOPMENT D235-E001 REV 02 PAGE 5

3. EXTERNAL ENVIRONMENT
3.1 SEAWATER DATA Density Temperature profile attached (yes / no) Minimum surface temperature Maximum surface temperature Minimum seabed temperature Maximum seabed temperature 3.2 SOIL DATA Soil description Soil shear strength Angle of internal friction Lateral friction coefficient Longitudinal friction coefficient 3.3 OTHER Marine growth to be considered (yes / no) Marine growth profile attached (yes / no) Ice effects to be considered (yes / no) Sunlight exposure (yes / no) Current data attached (yes / no) Wave data attached (yes / no) Yes No No Yes Yes (See Appendix A) Yes (See Appendix A) NA NA NA NA NA MPa
o

1025 No 27.0 29.7 26.2 29.5

kg/m3
o o o o

C C C C

2007 Wellstream international limited. This document contains information which is confidential and property to Wellstream International Limited.

D235 / SANTOS / OYONG DEVELOPMENT D235-E001 REV 02 PAGE 6

4. ADDITIONAL REQUIREMENTS
Materials required in addition to API specification 17J (yes / no) If yes, specify details: No

Manufacturing required in addition to API specification 17J (yes / no) If yes, specify details:

No

FAT required in addition to API specification 17J (yes / no) If yes, specify details:

No

Marking required in addition to API specification 17J (yes / no) If yes, specify details:

No

Prototype tests required (yes / no) If yes, specify details:

No

Additional national authority / government regulations (yes / no) If yes, specify details:

No

Purchaser inspection requirements (yes / no) If yes, specify details:

No

General requirements in addition to API specification 17J (yes / no) If yes, specify details:

No

2007 Wellstream international limited. This document contains information which is confidential and property to Wellstream International Limited.

D235 / SANTOS / OYONG DEVELOPMENT D235-E001 REV 02 PAGE 7

5. DELIVERY, INSTALLATION AND MAINTENANCE

Delivery requirements: Ex. Works FAS delivery 30th September 2008.

Shipping, packing and storage requirements: Detailed packing arrangement and marking drawings to be submitted for Company approval.

Documentation requirements: Documentation will be issued in accordance with Wellstream Master Document List D235-MDL.

5.1 INSTALLATION REQUIREMENTS Method Vessel General: n/s

[1]

n/s[1] n/s[1]

5.2 INSTALLATION DESIGN CRITERIA Equipment bend radius Tensioner crush loads Installation / lifting device requirements: To be determined during the Project as part of the Seastream joint venture. Transport reel used for installation (yes / no) Pipe internal fluid at delivery Pipe internal fluid during installation Seawater flooding requirements (yes / no)
Notes [1] This information has not been supplied specifically for the Santos Oyong Phase II project.

NA NA

m kN/m-track

No NA NA No

2007 Wellstream international limited. This document contains information which is confidential and property to Wellstream International Limited.

D235 / SANTOS / OYONG DEVELOPMENT D235-E001 REV 02 PAGE 1

APPENDIX A
Wave and Current Data

2007 Wellstream international limited. This document contains information which is confidential and property to Wellstream International Limited.

D235 / SANTOS / OYONG DEVELOPMENT D235-E001 REV 02 PAGE 2

The following summary of data has been extracted from Santos Specification 9811-55-SP-001 Rev 0. Wave Data

Oyong-Grati Description
Significant wave height, Hs (m) Zero crossing period, Tz (sec) Spectral peak period, Tp (sec) Maximum wave height, Hmax (m) Period of maximum wave, Tmax (sec) JONSWAP Parameters : - Phillips parameter - peakedness t - sigma A - sigma B

2 Years Oyong
1.85 4.28 5.51 3.44 5.30

100 Years Oyong

2.37 4.73 6.11 4.41 5.88

0.0142 2.29 0.078 0.093

0.0150 2.46 0.076 0.092

Current Data

Depth (m)
1mAbove Seabed (m/sec)

Oyong-Grati 2 Years Oyong

0.27

100 Years Oyong

0.32

Additional Reference Data and Specifications 100 year RAOs 9800-GEN-003 9810-40-RPT-001 Rev.0 Structural Analysis Report D3574-2-DR-01 FPSO Barge Mooring Analysis Rev C D3574-2-EC-01 FPSO Barge Motion Rev A D3574-S1-06 150668-Mooring Hose-Chain DWG 2 DWG-02-P-005-Rev 1 AS BUILT Existing Oyong Flexible Jumper ISO-02-P-001 Rev.1 AS BUILT Oyong Facilities Photos Production Barge COG
2007 Wellstream international limited. This document contains information which is confidential and property to Wellstream International Limited.