Module and Application Description

PROCONTROL-PF
Protection

Relay Output Module

Publication No. D KWL 6327 96 E, Edition 06/96

81AR01-E/R0100/R0200
Module configuration
Setting of jumpers By using X12 through X19 on module version R0200, supply version Z/UVP is set for function units 1 ... 8. X1n is plugged onto position 2-3: Fuse UVP active X1n is plugged onto position 1-2: Fuse UVP bridged n-out-of-2 (function unit 1) up to 9 (function unit 8). For module version R0100, jumpers X12 to X19 are mounted onto position 1-2 because there are no fuses.

Application
This module is mainly used for activating the triggering actua tors of the protection equipment in connection with module 83SR04-E/R1411.

Features
The module contains 8 relays (function units) which can jointly be connected or disconnected via a ninth relay. Two versions of the module are available: - Version R0100 for actuators to 1 voltage (positive) - Version R0200 for actuators two 2 voltages (positive and negative)

Using X31 through X38, supply version USP is set.

Description
The module contains type-tested relays *) with positively driven contacts. This allows to perform disconnecting opera tions, e.g. 2-out-of-3. Via auxiliary contacts, the position of each individual relay (function unit 1 ... 8) can be scanned. Relay K9 is provided for overall disconnection of relays K1 through K8. It contains no position indication. The outputs for connecting the actuators have a protective circuit (zero diode). The supply lines for the actuators have fuses of single-pole type (R0100) and twin-pole type (R0200). Based on a certain configuration (cf. "module configuration"), the fuses can be bridged (e.g. in the case of series connection of contacts for a 2-out-of-3 concept). *) Acc. to TV Rheinland, report no. 945/EL 178/88 of Jan. 7, 1988.

X3m is plugged onto position 2-3: Fuse USP active X3m is plugged onto position 1-2: Fuse USP bridged (e.g. 2nd, 3rd channel in case of 2-out-of-3) m-out-of-1 (function unit 1) to 8 (function unit 8).

Using X41 through X48, the connection of the relay return lines is set. X4m is plugged onto position 1-2: Joint return line of relays K1 ... K8 directly (ZPS) or via relay K9 X4m is plugged onto position 2-3: return line of the relay via process connection KmN m-out-of-1 (function unit 1) to 8 (function unit 8).

81AR01/R0100/R0200

Diagnosis and annunciation functions

Disturbance annunciations on the module On the module front, red light-emitting diodes are provided to indicate: LED designation - Disturbance - Module disturbance - Fuse monitoring ST SG ST (1 ... 8)

Light-emitting diode ST signals all disturbances of the module. Light-emitting diode SG signals pure module disturbances. Light-emitting diodes ST (1 ... 8) signal the response of fuse monitoring USP and with module version R0200 also UVP . Status annunciations on the module On the module front, green light-emitting diodes are provided to indicate: LED designation - Relay picked up EIN (1 ... 8) Light-emitting diodes ON (EIN, 1 ... 8) indicate that the respective relay has picked up. Disturbance signals to the annunciation system Via bus lines SST and SSG, the disturbance signals are available.

Station bus
SS (SST, SSG)

USB USA Z

ZD ZD ZD

X11 d30 d32 b32 z32 b02 b14 d26

Terminal designations

Function diagram

81AR01-E/R0100/R0200

K9N

X22 d20

K9

K9P

X22 d18

Monitoring

14,75 kW

SG
X22 d26 X22 ZPS d28 X22 d30 X22 RM1 d32

ST

1 2 3 4 5 6 7 8

ZPS1 ZPS

ZPS1

X22 d22 X22 d24

The printed-circuit boards include connectors X11, X21 and X22.

RM2
X22 b06 1 X42 2 3

K1N K2N

X22 b02

1
K3N

X22 b10 X43

X41 X22 z02 X22 z06 K2 USP2

K1 X21 d04 X21 AM1 b02

K1P EM2 USP2

1 X31 2 3

K2P EM3 A21 USP3

X22 z10 K3 X21 d08 X21 AM2 b06 X21 d10 X21 z10 USP3

K3P AM3 A31

EM1 A11

USP1

X21 d02 X21 z02 X21 d06 X21 z06

USP1

X21 d12 X21 b10

1 X22 z04 X22 A13 b04

X31

1
A14
UVP2 *) X21

*) not used with R0100

ST

X22 z08 X22 A23 b08

X33

3
A24

X22 z12 X22 b12

A33 A34

UVP1 *)

ST
X21 b04 X22 A12 d02

ST
X21 b08 X22 A22 d04

X21

X12 (with R0100)

X13 (with R0100)

ON
1 2 3 X13 (with R0200)

81AR01/R0100/R0200

Connectors X21 and X22 contain all process inputs and out puts. Connector X11 contains station bus connections SST and SSG as well as operating voltages USA and USB.

X12 (with R0200)

+
ON

ZP1/ z04 UVP1 A15 ZP2/ z08 UVP2

1

A25
2 3

ZP3/ UVP3

X21 z12 X14

X21 UVP3 *) b12 X22 d06

A32 A35

ON

81AR01-E/R0100/R0200 (continued)

*) not used with R0100

K4N
X46 X22 z18 X22 z22 K6 USP6 X21 d24 X21 b22 X22 z26 K7 USP7 X47

X22 b14

4
K6N
X22 b22

K5N

X22 b18

5
K7N
X22 b26

6
K8N

X22 b30 1 X48 2 3

X44

X45

X22 z14

K4 X21 d20 X21 b18

K4P K5P AM5 EM6 USP6 A61 USP7 EM7 A51 AM6 K6P

K5 X21 d22 X21 z22 X21 d26 X21 z26

K7P AM7 A71 EM8 USP8

X22 z30 K8 X21 d26 X21 b26 X21 d30 X21 z30 USP8

K8P

EM4

USP4

X21 d14 X21 z14

USP4

X21 d16 X21 b14

AM4

EM5

A41

USP5

X21 d18 X21 z18

USP5

X21 d32 X21 AM8 b30

A81
1 X37 2 3

X34

4
A53 A54 A64
X36

X22 z16 X22 b16 X22 z20 X22 b20

A43 A63

X35

A44

X22 z24 X22 b24

X22 z28 X22 b28

A73 A74

X38

ST
A62 A65 ZP7/ UVP7
X21 z28 X18 UVP8 *)

X22 z32 X22 A83 b32

A84

ST ST
A52 A55
X17

ST
ZP6/ UVP6
X21 z24

ST
X21 UVP7 *) b28 X22 d14

X15

X16

X19 (with R0100)

ON

ON

ON

ON
1 2 3 X19 (with R0200)

81AR01/R0100/R0200

+
ON

ZP4/ UVP4

X21 z16

X21 UVP4 *) b16 X22 d08

A42

A45

ZP5/ UVP5

X21 z20

X21 UVP5 *) b20 X22 d10

X21 UVP6 *) b24 X22 d12

A72 A75

X21

ZP8/ z32 UVP8

X21 b32 X22 A82 d16

A85
1 2 3

Connector:

Board size:

Mechanical design

to DIN 41 612

View of contact side: 32 30 28 26 24 22 20 18 16 14 12 10 08 06 04 02 EM8 EM7 EM6 EM5 EM4 EM3 EM2 EM1 AM8 AM7 AM6 AM5 AM4 AM3 AM2 AM1 d A82 A81 A72 A71 A62 A61 A52 A51 A42 A41 A32 A31 A22 A21 A12 A11 b ZP8/UVP8 ZP7/UVP7 ZP6/UVP6 ZP5/UVP5 ZP4/UVP4 ZP3/UVP3 ZP2/UVP2 ZP1/UVP1 USP8 USP7 USP6 USP5 USP4 USP3 USP2 USP1 z

View of connector side:

Weight:

X 22

X 21

View of contact side: Contact assignments of process connector X22 32 30 28 26 24 22 20 18 16 14 12 10 08 06 04 02 ZPS1 ZPS1 RM2 RM1 K9N ZPS ZPS K9P A85 A75 A65 A55 A45 A35 A25 A15 d K8N K7N K6N K5N K4N K3N K2N K1N A84 A74 A64 A54 A44 A34 A24 A14 b K8P K7P K6P K5P K4P K3P K2P K1P A83 A73 A63 A53 A43 A33 A23 A13 z

X 11

approx. 0.995 kg

2 x for process connection, 48-pole edge connector, type F (connectors X21, X22)

1 x for station bus connection, 48-pole edge connector, type F (connector X11)

6 units, 2 divisions, 160 mm deep

Contact assignments of process connector X21

81AR01/R0100/R0200

81AR01/R0100/R0200

View of module front and module side, version R0100

ABB
ST SG

ABB
ST Disturbance SG Module disturbance

X11
X12

EIN

ST USP

max. 2 A

EIN Relay K1 ON ST Fuse fail. USP1 Fuse USP EIN Relay K2 ON ST Fuse fail. USP2 Fuse USP2 EIN Relay K3 ON ST Fuse fail. USP3 fuse USP3 EIN Relay K4 ON ST Fuse fail. USP4 Fuse USP4 EIN Relay K5 ON ST Fuse fail. USP5 Fuse USP5 EIN Relay K6 ON ST Fuse fail. USP6 Fuse USP6 EIN Relay K7 ON ST Fuse fail. USP7 Fuse USP7 EIN Relay K8 ON ST Fuse fail. USP8 Fuse USP8

X13

EIN

ST USP

max. 2 A

X14

EIN

ST USP

max. 2 A

X15

EIN

ST USP

max. 2 A

X16

X41 X42

EIN X31 X32 X33 X34 X35 X36 X37 X38 EIN EIN

ST USP

max. 2 A

X17

X43 X44

ST USP

max. 2 A

X18

X45 X46 X47

X22

EIN

ST USP

max. 2 A

X19

X48

ST USP

max. 2 A

ABB
81AR01

ABB

81AR01/R0100/R0200

View of module front and module side, version R0200

ABB
ST SG

ABB
ST Disturbance SG Module disturbance

X11
X12

EIN

ST USP

max. 2 A UVP

EIN Relay K1 ON ST Fuse fail. USP1 or UVP1 Fuse USP UVP1 , EIN Relay K2 ON ST Fuse fail. USP2 or UVP2 Fuse USP2, UVP2 EIN Relay K3 ON ST Fuse fail. USP3 or UVP3 Fuse USP3, UVP3 EIN Relay K4 ON ST Fuse fail. USP4 or UVP4 Fuse USP4, UVP4 EIN Relay K5 ON ST Fuse fail. USP5 or UVP5 Fuse USP5, UVP5 EIN Relay K6 ON ST Fuse fail. USP6 or UVP6 Fuse USP6, UVP6 EIN Relay K7 ON ST Fuse fail. USP7 or UVP7 Fuse USP7, UVP7 EIN Relay K8 ON ST Fuse fail. USP8 or UVP8 Fuse USP8, UVP8

X13

EIN

ST USP

max. 2 A UVP

X14

EIN

ST USP

max. 2 A UVP

X15

EIN

ST USP

max. 2 A UVP

X16

X41 X42

EIN X31 X32 X33 X34 X35 X36 X37 X38 EIN EIN

ST USP

max. 2 A UVP

X17

X43 X44

ST USP

max. 2 A UVP

X18

X45 X46 X47

X22

EIN

ST USP

max. 2 A UVP

X19

X48

ST USP

max. 2 A UVP

ABB
81AR01

ABB

81AR01/R0100/R0200

Technical data
In addition to the system data, the following values apply: Power supply Operating voltage module Current consumption Power dissipation Reference potential for process side Reference potential for bus side Input values Relay coil (K1 ... K9) Pick-up voltage at 20 C Release voltage at 20 C Coil resistance at 20 C Output values Contact outputs (K1 ... K9) Switching voltage Switching current Contact rating Switching times Pick-up time Release time Bounce time Type of fuse Interference immunity (of process outputs) ESD acc. to IEC 801/2 EMC acc. to IEC 801/4 Destruction acc. to IEC 801/5 (draft); IEC TC 65 (sec) 137 8 kV to front panel 1 kV burst 1 kV reference potential v 30 msec v 20 msec v 1 msec fuse-link 5 x 20 mm to DIN 41660 GMN 977000 P17 (F2A) v 60 V v2A v 120 W w 18 V v 3.6 V 1152 W 10 % USA/USB = 24 V IS = 30 mA + output values PV = 0.8 ... 5.3 W depending on operating voltage and configuration Z =0V ZD = 0 V

ORDERING DATA Order no. for complete module: Type designation: 81AR01-E/R0100 81AR01-E/R0200 Technical data are subject to change without notice! Order number: GJR2397800R0100 GJR2397800R0200

ABB Kraftwerksleittechnik GmbH P O. Box 100351, D-68128 Mannheim . Phone (0621) 381 2712, Telefax (0621) 381 4372 Telex 462 411 107 ab d
Printed in Germany (PPC/R21 0397 0,3 BID)