Holcim Vit Nam Gii thiu Holcim Vit Nam, tin thn l Cng Ty Xi Mng Sao Mai c thnh

lp vo thng 2 nm 1994 l cng ty lin doanh gia tp on Holcim v Tng Cng ty Xi mng Vit Nam, nay l Tng Cng ty Cng nghip Xi mng Vit Nam. Thng 8 nm 2008, Holcim Vit Nam ti ng k theo qui nh ca Lut Doanh Nghip nh l mt cng ty trch nhim hu hn vi 2 thnh vin l Tng Cng ty Cng nghip Xi Mng Vit Nam v Tp on Holcim vi t l vn iu l l 35% v 65%. Holcim Vit Nam, vi phm vi hot ng tp trung ti pha nam Vit Nam, hin c 1.500 nhn vin ang lm vic ti bn khu vc sn xut, vn phng H Ch Minh v 10 trm trn b tng hin i. Quy trnh sn xut
I.

QUY TRNH SN XUT XI MNG

1- p vi: vi khai thc ti m vi c t t ti trng trn 30 tn vn chuyn ti trm p vi. Ti trm p b tr mt lc bi ti cng sut 22.680 m3/h thu hi bi v b tr cu trc sc nng 30 tn phc v cho cng tc sa cha my p ba v thit b ca trm. 2 - Vn chuyn v cha vi: vi p c bng ti vn chuyn v kho cha vi. Vi hnh thc cht ng quanh kho v rt liu theo mt ct ngang nn vi c ng nht s b trc khi a i gia cng nghin. 3- p t st, st cao silc v tip nhn than, pyrit: Sau khi khai thc ti cc m, c t t ti trng 20 tn vn chuyn n trm p st. Qua phu tip nhn v cp liu tm , t st v cao silic c cn trong my cn hai trc c rng F 1250 x 1200 mm cng sut 120T/h n kch thc cc 50 mm. 4- Kho tng hp:

t st, st cao silic, than cm, pyrit ( qung st) t trm p st v phu tip nhn than, c bng ti vn chuyn n kho tng hp. * Cao silic: 3.300 T d tr: 21.6 ngy sn xut. * Than cm: 10.300T d tr: 33.9 ngy sn xut. * Py rit ( qung st):1.500T d tr: 43.8 ngy sn xut. 5 - Cn ong nguyn liu: Cc nguyn liu vi t kho vi, Cao silic, pyrit ( qung st) gm: - Sil vi sc cha : 660T d tr 4,6 h sn xut. - Sil st sc cha: 250T d tr 10 h sn xut. - Sil cao silic sc cha: 250T d tr 1,5 ngy sn xut. - Sil py rit( qung st)sc cha: 300T d tr 8.76 ngy sn xut. 6- Nghin liu: Nguyn liu sau khi cn nh lng theo t l phi liu c bng ti vn chuyn n h thng nghin sy phi liu bng my nghin ng LM38.4 cng sut 200T/h. * mn: < 12% trn sng R008. * m phi liu nh hn: < 1%. 7- Cha v ng nht phi liu: Phi liu sau khi nghin c cc vt ti, bng ti cao su v gu nng vn chuyn v np vo si l ng nht phi liu. Si l ng nht phi liu c F 15 m, chiu cao 53 m, kt cu b tng ct thp, sc cha 8.000 tn, m bo d tr cho 2 ngy sn xut. 8- H thng l quay: H thng l quay bao gm thp trao i nhit 5 tng 1 nhnh, c bung phn hu CaCO3 v l quay cng sut 2.500T.Clanhker/ngy( Max 2.700Tclinker/ngy). 9- Lm ngui Clinker:

Clinker ra khi l quay c nhit khong 131oC c lm ngui nh thit b lm ngui clinker kiu ghi 142GC1. Clinker c lm ngui n nhit 65oC + nhit mi trng v c bng ti xch gu vn chuyn n si l Clinker. 10- Nghin than: Than mn sau nghin sy cn t yu cu : - m: 1% - mn: 2% trn sng 0,09 mm. 11- Si l Clinker: - Mt ng ra cp cho t t . - Mt ng ra cp Clinker th phm vo bng ti vn chuyn Clinker chnh phm cung cp cho cng on nghin xi mng. 12- p thch cao v ph gia: Ph gia v thch cao c kch thc cc 300 mm vn chuyn v nh my bng t n kho ph gia v bi cha thch cao ln cn trm p ph gia. 13- Cn ong nghin xi mng: - Bun ke Clinker: sc cha 400 tn, d tr cho 4 gi sn xut. - Bun ke ph gia: sc cha 230 tn, d tr cho 11.74 gi sn xut. - Bun ke thch cao: sc cha 230 tn, d tr cho 1.71 ngy sn xut. Di cc bun ke t cc thit b cn bng nh lng cho Clinker, ph gia v thch cao cung cp h thng nghin. 14- Nghin xi mng: Clinker, ph gia v thch cao sau khi nh lng c cc bng ti cao su, gu nng vn chuyn n np vo my nghin ng cng sut 140 T/ h. 15- Cha v xut xi mng ri: Xi mng ri thnh phm c cha trong hai xi l xi mng F 22,5x42m, sc cha mi ci 12.000 tn, d tr cho 5,9 ngy sn xut.

16- ng bao v xut xi mng bao: - ng bao v xut xi mng bao cho t trang b hai dy chuyn ng bao v xut xi mng bao cho t ng b vi hai my ng bao 8 vi cng sut 80 100T/h. Qu trnh ng bao trn mi dy chuyn thc hin. 17- Cung cp kh nn phc v sn xut:

Nhu cu kh nn cho nh my nh sau:

M s 02 05 06/18 12a 12/16 13/14 15c 15a 19 21 22 24a 24 25/27 26

B phn, cng on p vi ng nht s b vi Kho tng hp Trm cn ong nguyn liu Nghin liu Sil ng nht phi liu Thp trao i nhit Lm ngui Clinker Nghin than p thch cao Si l clinker Cn ong nghin xi mng Nghin xi mng Cha xi mng v xut xi mng ri ng bao xi mng Nhu cu khc Tng

Tiu th kh nn ( m3/pht) 2,07 0,2 0,4 0,74 0,77 1,014 15 0,8 3,7 1,2 4,33 1,11 1,54 1,66 3,52 1,5 40,754

Trang b h thng trm khi nn gm 5 my nn kh vi cng sut 20.6 m3/ pht ( Bao gm c d phng) s p ng nhu cu phc v cho sn xut ca nh my. Qu trnh sn xut xi mng c th tm lc qua ba qu trnh nh sau:

Qu trnh chun b nguyn nhin liu:

T m, vi c khai thc (n mn) v c vn chuyn bng xe ti v qua my p ba a v kch thc nh hn v a ln my ri liu ri liu cht thnh ng trong kho (ng nht s b). Tng t vi t st, qung st( hoc ), than v nguyn liu khc cng c cht vo kho v ng nht theo cch trn. Than th t kho cha s c a vo my nghin ng nghin, vi nhng ht t yu cu s c a vo Bin cha cn nhng ht cha t s hi v my nghin nghin li m bo ht than nhin liu chy hon ton khi cp cho u l nung v thp trao i nhit.

Qu trnh sn xut Clinker thnh phm:

T cc Bin cha liu tng loi nguyn liu c rt ra v chy qua h thng cn nh lng theo ng t l cp phi a ra t nhn vin vn hnh iu khin (t l phi liu c quyt nh t phng th nghim). Tt c nguyn liu s c gom vo mt bng ti chung v a vo my nghin ng nghin v kch thc yu cu (<15% khi qua sn 0.08mm), ti y nguyn liu c ng nht mt ln na. c mt sn phm Clinker n nh chng ta thy nguyn liu phi qua t nht 4 ln ng nht nguyn liu.

Qu trnh sn xut xi mng v ng bao thnh phm:

Clinker s c rt t Silo, cp vo Bin cha chun b nguyn liu cho qu trnh nghin xi mng. Tng t Thch Cao v Ph Gia t kho cng c chuyn vo Bin cha ring theo tng loi. T Silo cha xi mng s c cp theo 2 cch khc nhau: Rt xi mng cp trc tip cho xe bn nhn hng dng x/ri V cp qua my ng bao ng thnh tng bao 50kg giao n tng phng tin nhn hng Cht thi pht sinh . C TRNG NHIM NGNH SN XUT XI MNG Bi xi mng pht sinh hu ht cc cng on trong qu trnh sn xut nh:

Bi sinh ra t bng ti np liu. Khu vc bc d v tip nhn clinker, ph gia, thch cao. Khu vc my p, my nghin, my sng, my phn ly v h thng my vn chuyn. ng bao, xut hng. Nhn chung, bi xi mng khng gy bi phi, nhng nu trong bi xi mng c trn 2% silic t do v tip xc lu trong thi gian di th c th pht sinh bnh bi phi. ng vt ht bi xi mng khng gy mt bin i bnh l cp tnh hoc mn tnh no. Tuy nhin, bi bm trn l v thn cy lm cho thc vt khng th thc hin qu trnh quang hp. Ti lng nhim bi xi mng STT 1 2 3 4 5 6 7 8 9 10 CC HOT NG SN XUT H S NHIM TI LNG NHIM (kg/nm) 8.700 1.400 6.525 1.050 10.440 1.960 280 4.350 1.000 1.000

(kg/tn clinker) Bc d clinker 0,1 Bc d ph gia, thch cao 0,1 Vn chuyn cliker 0,075 Vn chuyn ph gia, thch cao 0,075 D tr cliker trong silo 0,12 D tr ph gia, thch cao 0,14 p ph gia, thch cao 0,02 Nghin cliker 0,05 ng bao xi mng 0,01 Vn chuyn xi mng 0,01

2. Ting n:

Cn c vo ngun pht sinh ting n v kch thc, v tr Phng php bc cch m phng cha s gim c cc ngun pht ra ting n ( Ting n ca ng c, x kh t ng c c khc phc nh b gim thanh kh x (Lp thm) t ng c, ting n do rung ng c kh ca cc chi tit v b phn kt cu khc nhau. c khc phc bng cc gim chn).

Cht thi sinh hot: (S dng quy trnh x l thng thng) c trng ca cht thi sinh hot: + Cha thnh phn cht hu c: BOD5, COD, SS, tng N, P cao. + Nhiu vi sinh vt gy bnh. + Thnh phn cht thi cha nhiu du m, cht ty ra. Vic x l nc thi sinh hot l loi b cc tp cht nhim bn c tnh cht khc nhau, a vo ti s dng. Cc phng php chnh thng c s dng trong cc cng trnh x l nc thi sinh hot l: phng php c hc, phng php ha hc, phng php ha l v phng php sinh hc Chnh sch x hi: Trch nhim x hi Chnh sch trch nhim x hi H tr gio dc cho th h tng lai Chng trnh hc bng h tr hc sinh, sinh vin vt qua hon cnh kh khn v cng nhn nhng thnh tch m cc em t c. Hp tc vi cc trng i hc hng u Vit Nam nhm to c hi cho cc sinh vin p dng nhng kin thc hc vo thc tin, tham quan nh my Holcim, trao i, ni chuyn v chuyn mn cng nh nh hng ngh nghip. v.v. Gii thng Holcim Prize dnh cho sinh vin c t chc hng nm hng ti cc gii php pht trin bn vng.

Xy dng c s h tng cho cng ng dn c Bng cch hp tc vi Habitat Vit Nam (HVFH) v h tr 2 trng i hc hng u quc gia (thnh ph H Ch Minh Trng i hc Cng ngh v i hc Cn Th) trong Chin dch Ma h xanh ca h, trong vng 5 nm qua, chng ti xy dng nh gi c phi chng cho cc h gia nh ngho, cu, ng giao thng nng thn, nh tr, trung tm y t, cng nh nng cp c s trng hc, vv, trong cc khu vc xung quanh nh my ca chng ti. Trong tt c cc d n xy dng ca chng ti, chng ti lun lun lin quan n nhn vin ca chng ti, chnh quyn a phng, nh thu ca chng ti v ngay c khch hng tham gia vi chng ti cung cp cho h mt c hi thc hin CSR v thng qua nhng hot ng, nng cao nhn thc SD.

Holcim tnh nguyn vin xy dng mt ngi nh cho ngi ngho x Bnh An, huyn Kin Lng

Nh tay tr bui l ti x Bnh Tr, huyn Kin Lng

Hi Sn xy dng trng mu gio ti tnh Kin Giang

Tham gia Ma h xanh (bn tri) m con ng mi cho cng ng a phng

Mt bui l (bn tri) m mt trung tm y t mi c xy dng bi Holcim Pht trin cng ng Holcim cng vi chnh quyn a phng v cc t chc phi chnh ph c lin quan v cc trung tm, c s gio dc t chc tham vn trc tip vi ngi dn t

khi bt u n khi kt thc t kt qu tt nht, ng thi gip h t lc hn trong cuc sng. Chng ti tin hnh cc chng trnh pht trin cng ng nh o to ngh nhm hng dn k thut v cung cp dng c lm vic (v d: lm tc, hun luyn ngh thuyn trng cn bn, sa xe my, v.v). Nhng hot ng khc hng v cng ng c th k n nh nng cao nhn thc bnh ng gii cho ph n, chm sc sc khe (khm mt v cha rng), h tr nhn o (tng go, hin mu, v.v). Ngoi ra, chng ti cn thc hin cc d n to thu nhp cho ngi dn, gip h duy tr v tng cng sinh k mt cch bn vng. Mc tiu ca chng ti l cung cp nhng cng c h tr v ku gi nhiu n v hu quan tham gia, thay cho hnh thc ti tr n thun. in cu: Chng trnh Chm sc tr em ng ph Dc c Tri h dnh cho con em cng nhn vin Holcim Vit Nam D n Num Thnol Chng trnh Trng rau sch Chng trnh dy ngh th cng m ngh ti Ph M Chng trnh Tnh Nguyn Tham gia ca cc bn lin quan, bao gm c nhn vin ca chng ti, l nguyn l trung tm ca chin lc pht trin bn vng ca chng ti. Chng trnh tnh nguyn ca chng ti nhn c s tham gia nhit tnh ca nhn vin Holcim, EXCO thnh vin, khch hng, i tc, chnh quyn a phng v cng ng a phng ti tt c cc trang web xung quanh nh my ca chng ti. Mc tiu tng cng lin kt mnh m gia cc nhm nghin cu ca chng ti v cc cng ng a phng xung quanh nh my ca chng ti thc y nn vn ha ca trch nhim x hi v mi trng ca cng ty ti tt c cc cp ca Holcim Vit Nam (t qun l hng u Shopfloor) kch thch suy ngh rng hn v bn trn mt dn s ln hn v pht trin bn vng C hi tham gia cc bn lin quan ca chng ti V cui cng ... mt i bng tt xy dng tp th dc Hot ng chnh

Nh xy dng c s h tng ngho hoc cng cng (trung tm cng ng, trung tm y t, sn chi, trng hc, vv) bng cch s dng vt liu xy dng thn thin vi mi trng Chng trnh nng cao nhn thc bo v mi trng Nhn o cu tr: Hin mu, go quyn gp, gy qu Cng ng Kho st hiu nhu cu ca cng ng v nh gi cc hot ng SD ca chng ti X l cht thi nguy hi L nung xi mng gii php x l cht thi cng nghip an ton (zerofirst.com.vn) Theo s liu thng k, mi nm Vit Nam c khong t 300 400 nghn tn cht thi cng nghip thi ra mi trng.

Vi qu trnh cng nghip ha ang tng nhanh nh hin nay, d kin nm 2007 ny lng cht thi cng nghip s vo khong 500 nghn tn. Tuy lng cht thi cng nghip cng tng v gy nguy hi trc tip cho mi trng nhng hin nc ta vn cha c nhiu gii php hu hiu x l, bi u t xy dng c s h tng x l cc cht thi nguy him rt tn km. Sau nhiu nm nghin cu, Tp on Holcim nhn thy, to clinker i hi nhit trong l nung phi t 1.450C.Tn dng c tnh c o ca l nung cng mt quy trnh c kim sot cht ch, Tp on Holcim a ra gii php tin tin x l cht thi bng cng ngh xi mng hn 40 quc gia. Ti Vit Nam, nm 2003, Cty LD Holcim VN tin hnh t th mt khi lng ln thuc tr su qu hn do lc lng qun l th trng tnh Kin Giang thu gi v nhn thy khng c s khc bit no gia xi mng c sn xut bi nh my s dng nhin liu ha thch v nh my c s dng cht thi. Sau cuc th nghim thnh cng ny, Holcim VN c cc c quan chc nng ng cp giy php cho hot ng thu gom v x l cc cht thi nguy hi. T n nay, mi nm l nung xi mng ca Holcim VN ti Hn Chng (Kin Giang) tip nhn v x l c khon 8.000 tn cht thi cng nghip. Cc loi cht thi do Holcim nhn x l l thuc tr su, bao b thi, bn thi, nc thi, cao su thi, sn thi Nhng loi cht thi ny, sau khi c x l khng to ra tro t nh cc l x l cht thi khc v kh thi pht ra c gim st rt cht ch. Dch v qun l cht thi ca Holcim tuy c t lu nhng hot ng di nhiu thng hiu khc nhau. thng nht thng hiu chung ton cu. Tp on Holcim quyt nh ly tn Geocycle (chuyn i nhng cht thi khng cn s dng c thnh ngun nhin liu ti s dng an ton) lm thng hiu chung cho hot ng dch v qun l cht thi ca mnh. Theo mt lnh o ca Holcim VN th vic trin khai dch v qun l cht thi ca Tp on Holcim tt c cc quc gia m Holcim c nh my hot ng khng

phi v mc ch li nhun (bi chi ph u t ban u cho hot ng ny rt ln) m mun th hin quyt tm thc hin cam kt v mc tiu pht trin bn vng vi cng ng. ng ny cho bit thm, mt s loi cht thi c th thay th t 20 45% nng lng s dng, nh gim thiu c mc s dng cc ngun nhin liu ha thch khng ti sinh nh than , du m Hin Holcim VN ang cung cp gii php x l cht thi cng nghip cho nhiu doanh nghip thuc cc ngnh sn xut giy da, giy, thuc tr su, t, hng tiu dng v cc ngnh cng nghip du nhn. Nhng cht thi ca cc ngnh cng nghip ny sau khi c thu gom, Holcim s cng dng tu chuyn dng vn chuyn bng ng thy xung nh my xi mng ti Hn Chng tiu hy, gip nhng doanh nghip ny tit kim c tin u t mua sm thit b x l cht thi. Nc ta hin nay c hng chc l nung xi mng hin i tiu chun tiu hy cht thi cng nghip mt cch an ton v hiu qu. Nu cc l nung ny u p dng gii php s l cht thi cng nghip mt cch an ton v hiu qu. Nu cc l nung ny u p dng gii php x l cht thi nh xi mng Holcim th s gim bt c ni lo nhim mi trng do cc loi cht thi cng ngh gy ra, gp phn chung tay cng c cng ng thc hin mc tiu v s pht trin bn vng. Theo Xy dng
http://zerofirst.com.vn/zf/module/news/viewcontent.asp?id=1052&langid=1

Phng php x l cht thi nguy hi khi sn xut xi mng: Trong qu trnh nung xi mng pht sinh nhiu kh thi v bi nn phi x l kh thi. H thng x l kh thi bao gm cc cng on nh: lc bi bng xyclon, sau lc bi bng tnh in hoc ti vi, tip theo s dng phng php hp th cc kh c bng dung dch kim di dng phun sng. Bn cnh , l nung xi mng c mi trng hot ng nhit cao nn hiu sut tiu hy cao; x l c nhiu loi cht thi nguy hi, cng sut ln, c hiu qu kinh t do tit kim nguyn, nhin liu, c bit c tim nng x l c cc loi cht thi nguy hi nh PCB (mt cht thi c bit nguy him). Theo nhm chuyn gia ca Cc Qun l cht thi v ci thin mi trng (Tng cc Mi trng), x l cht thi nguy hi trong l nung xi mng i hi cng ngh sn xut hin i (l quay kh); cng sut x l cht thi nguy hi ph thuc vo qu trnh sn xut xi mng, t l phi np v qu trnh np cht thi vo l rt phc tp. Trong khi ch xy dng nh my chuyn x l cht thi nguy hi c bit, trc mt, cc l nung clanke cn u t thm h thng np ring cho tng nhm cht thi nguy hi v kim sot cht thi nguy hi phi np m bo cht lng xi mng v nng cao cng sut x l.

Hin Vit Nam cha c nh my no c th x l cht thi PCB. Vy u l gii php trin vng v c hiu qu, B Ti nguyn v Mi trng cn nghin cu nh gi v cp giy php hnh ngh x l cht thi nguy hi cho hai nh my. Cng ngh x l cht thi nguy hi trong l nung xi mng (21/06/2011 5:39:13 PM) Cng vi qu trnh cng nghip ha, hin i ha mnh m ca nc ta, lng cht thi lin tc gia tng to sc p rt ln. Qun l cht thi v x l tr thnh vn mi m v bc xc trong cng tc bo v mi trng ti Vit Nam hin nay c bit l cht thi nguy hi nh lp cao su, sn, cht thi bao b, cht hp th , gi lau, vt liu lc Trc s gia tng nhanh chng ca cht thi nguy hi (CTNH), cng tc qun l, x l hin nay cha p ng c yu cu v bo v mi trng. Mt s cng ngh c s dng x l cht thi nh: l t tnh hai cp, chn lp, ha rn (b tng ha), x l ti ch du thi, x l cht thi in t,v mt cng ngh cng rt c quan tm l ng x l trong l nung xi mng. Cng ngh ng x l cht thi trong l nung xi mng c p dng ti 70 nc trong c quc gia nh Nht Bn, M, Anh, Ty Ban Nha, Thy in, nhng ti Vit Nam n cn kh mi m.

Hin nay, cng ngh trn ang c s dng trong hai nh my xi mng ca Vit Nam l Cng ty TNHH xi mng Holcim (Kin Giang) v Cng ty TNHH sn xut vt liu xy dng Thnh Cng. Phng php x l cht thi trong l nung xi mng c nhiu u im ln. L nung xi mng c mi trng hot ng nhit cao nn hiu sut tiu hy cao, x l c nhiu loi cht thi nguy hi, cng sut ln, c hiu qu kinh t do tit kim nguyn, nhin liu. Bn cnh , ng x l tn dng h thng sn xut xi mng sn c nn tit kim c chi ph u t v c s h tng. Tuy nhin, ng x l CTNH trong l nung xi mng i hi cng ngh sn xut xi mng hin i l l quay kh, c tin nung, cn nghin cu k qu trnh np cht thi vo l khng nh hng n qu trnh sn xut xi mng cng nh m bo hiu qu x l CTNH. Ngoi ra, mt l do m cc nh my xi mng Vit Nam cha mn m vi vic ng x l l v ni lo nh hng n vn th trng nh nh kin ca khch hng v cht lng sn phm xi mng hoc vic nghin cu trin khai ng x l gy xao lng trong cuc ua ginh th phn xi mng. Bn cnh , vic ng x l cn vng th tc php l do vic trin khai ng x l cha r c phi lm bo co nh gi tc ng mi trng cho d n x l CTNH hay khng.

V cn gp rt nhiu kh khn trong vic phn loi rc (nng sut ta nhit n nh; d np liu vo l, c liu np v chi ph x l) cng nh tnh n nh ca ngun nguyn liu ny. Chnh v th, cng ngh x l CTNH trong l nung xi mng c nhiu u im nhng cng cn rt nhiu ro cn p dng mt cch ph bin ti Vit Nam. Cn c nhng nghin cu, nh gi v mt c ch ph hp x l CTNH bng cng ngh l nung xi mng ph bin rng ri cng ngh cho cc doanh nghip s dng em li li ch kinh t t hiu qu cao. Pht trin cng ngh x l cht thi, nht l cht thi nguy hi trong cc nh my sn xut l nhu cu cp thit i vi yu cu bo v mi trng ca nc ta hin nay. Thc t, hin nay, cng tc qun l, x l cht thi Vit Nam cha p ng c yu cu bo v mi trng gy nh hng tiu cc n sc khe cng ng nh: cc im tn lu ha cht, thuc bo v thc vt, bi thi ca cc nh my Trong qu trnh nghin cu v tm hiu, cc nh khoa hc v mi trng Vit Nam tm ra cng ngh ang c s dng trong hai nh my sn xut xi mng ca Vit Nam l: Cng ty TNHH xi mng Holcim (Kin Giang) v Cng ty TNHH sn xut vt liu xy dng Thnh Cng c th x l c cht thi nguy hi.

Theo , cng ngh ny c th s dng cht thi nguy hi lm nguyn liu, nhin liu b sung cho qu trnh sn xut xi mng. Cht thi c tiu hy ng thi trong l nung xi mng nhit cao (trn 1.300 C), x ca qu trnh tiu hy c lm nguyn liu sn xut xi mng. Cc chuyn gia cho bit, cu to l nung xi mng hnh tr, c kh nng quay quanh trc o trn cc vt liu khi nung, t l np tng cng l 30 tn/h cho cc loi cht thi.

Trong qu trnh nung xi mng pht sinh nhiu kh thi v bi nn phi x l kh thi. H thng x l kh thi bao gm cc cng on nh: lc bi bng xyclon, sau lc bi bng tnh in hoc ti vi, tip theo s dng phng php hp th cc kh c bng dung dch kim di dng phun sng. Bn cnh , l nung xi mng c mi trng hot ng nhit cao nn hiu sut tiu hy cao; x l c nhiu loi cht thi nguy hi, cng sut ln, c hiu qu kinh t do tit kim nguyn, nhin liu, c bit c tim nng x l c cc loi cht thi nguy hi nh PCB (mt cht thi c bit nguy him).

M hnh doanh nghip c vn u t nc ngoi

: Cng ty Lin doanh Ximng Holcim Vit Nam (Kin Giang) c B Ti nguyn v Mi trng cho phptin hnh dch v.

Cng ngh ng x l cht thi nguy hi trong l nung xi mng

(1). Xut x cng ngh (trong nc/nc ngoi) : Da trn kt qu nghin cuv thc nghim ca cng ty Xi mng Holcim (Thy S) c mt trn 70 quc gianh M, Ty Ban Nha, Thi Lan, Php, c, Hn Quc.. (2). Ni dung cng ngh (tm tt):Cng ngh ng x l cht thi trong l nung xi mng da trn c s s dngcht thi lm nguyn nhin liu thay th trong sn xut xi mng ph hp vi loi lnung hin i, l kiu l quay c lp t h thng thit b thiu t cht thi.V i t h i g i a n l u c h y l u h n ( 6 - 1 0 g i y ) v n h i t c a o h n ( 1 . 4 0 0 - 2.000 o C) so vi l t cht thi chuyn dng, ng thi tnh kim ca xi mng trongl nung xi mng s trung ha axit clohydric v cc axit dng kh khc sinh ra trongqu trnh t chy cht thi, l nung xi mng l mt loi l t hiu sut ph hy rtcao cng nh hiu qu lm sch kh thi u vit v l tng trong vic thiu tcht thi.(4). Ni trin khai cng ngh: Nh my xi mng Holcim Hn Chng. a ch c s: Quc l 80, X Bnh An, Huyn Kin Lng, Tnh Kin Giang (5). Thit b chnh: - L xi mng: L quay xi mng h kh 4.500 tn/ngy - My ct: My ct loi c bng ti quay dnh cho vic ct nh cht thi theokch thc ph hp 10 tn/gi. - H thng np cht thi dng lng : H thng thng cha v np liu 5 tn/gi. - Phu bt sng : L h thng dng phu nhn ly mt lng cht thi cho vomy nghin bt sng. - B phn mng np liu (Apron Feeder): H thng phu v ly cht thi, cungcp s lng cht thi t ng 5 tn/gi. - Thang my vn chuyn: Loi thang my ngnh xy dng dnh c h o v i c v nchuyn cht thi vo ni np liu 15 tn/gi. - Kho lu gitm thi, tin x l CTNH: Din tch 700m 2M hnh t qun : Hin nay, ti vng nghin cu c mt s cng ty vi laihnh t qun (i vi CTRCN v CTNH), cc cng ty ny t ng k ch ngunthi v t u t xy dng l t x l. V d, cc Cng ty Syngenta (KCN BinHa 2) v Bayer (KCN Amata) trc kia c h thng x l CTNH t qu trnh snxut thuc BVTV theo phng php l t nhit cao x l cc bao b thi,dung mi hu c v cc sn phm qu hn. Tuy nhin, hin nay l t rc ca Cngty Bayer ngng hot ng. M hnh lin kt : Hin nay, ti vng nghin cu c lai hnh ny. Cc cngty lin kt vi nhau theo hnh thc: Cht thi ca Cng ty A l nguyn liu sn xutca Cng ty B (V d :

cht thi ca cc nh my bao b l nguyn liu ca nh mys n x u t g i y ) . C c v d i n h n h c a m h n h l i n k t l m h n h d o a n hnghip, KCN, CCN thn thin mi trng (FEIP) v sinh thi (EIP) trn c s thitlp h thng trao i cht thi hai chiu gia cc nh my, doanh nghip, KCN,CCN hoc trn th trng trao i cht thi, s gp phn gim thiu cht thi rncng nghip v nguy hi, tm kim cc li ch cao hn v kinh t v mi trng,tin ti vic thit lp h thng sinh thi cng nghip (IEs) trn c s cc mi quanh cng sinh ni lc gia cc nh my, doanh nghip, KCN, CCN. Cc m hnh khu cng nghip sinh thi in hnh trn th gii nh : KCN sinh thi Kalundborg(an Mch); D n xy dng KCN sinh thi Burnside, Nova Scotia, Canaa; Dn KCN sinh thi Fairfield, Baltimore, Maryland, USA; D n cng cng nghip pht trin bn vng Cape Charles, Eastville, Northampton County, Virginia, USA;D n KCN sinh thi Brownsville, Brownsville, Texas, USA,.. . nc ta cc m hnh sinh thi cng nghip ang tng bc c ng dngv trin khai ti KCN Bc Thng Long (H Ni), KCN Khai Quang (Vnh phc),KCN Bin Ho 2 (ng Nai), KCN c Ho I - Hnh Phc (Long An),... Ngoi ra, trn a bn pha Nam cn c hng trm t hp, hp tc x v h tnhn tin hnh dch v ti sinh, ti s dng cht thi (V d TP.HCM c khong500 n v, ng Nai c khong 50 n v
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II. THUYT MINH QUY TRNH CNG NGH (X L BI) Bi c thu gom ngay ti v tr pht sinh thng qua cc chp ht. Cc chp ht c ni vi h thng ng dn vo thit b lc ti vi. Khng kh ln bi i qua tm vi lc, ban u cc ht bi ln hn khe gia cc si vi s gi li trn b mt vi theo nguyn l ry, cc ht nh hn bm dnh trn b mt si vi lc do va chm, lc hp dn v lc ht tnh in, dn dn lp bi thu c dy ln to thnh lp mng tr lc, lp mng ny gi c tt c cc ht bi c kch thc rt nh. Hiu qu lc t ti 99,8% v lc c tt c cc ht rt nh nh c lp tr lc. Sau mt khong thi gian lp bi s rt dy lm sc cn ca mng qu ln, ta phi ngng cho kh thi i qua v tin hnh loi b lp bi bm trn mt vi. Thao tc ny c gi l hon nguyn kh nng lc. Kh sau khi qua thit b lc ti vi c dn ra ng thi v thot ra ngoi khng kh. Bi pht sinh -> chp ht -> H thng ng ng -> thit b lc ti vi -> qut ht -> ng khi IV. U, NHC IM CNG NGH a. u im: Cng ngh xut ph hp vi c im, tnh cht ca ngun kh thi; Nng kh thi sau x l t QCVN 19:2009/BTNMT. Cu to n gin. Hiu sut lc bi tng i cao. Khng gian lp t nh. b. Nhc im: i hi nhng thit b ti sinh vi lc v thit b r lc. bn nhit ca thit b lc thp v thng dao ng theo m.

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