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APW34063

1.5A, DC/DC Switching Regulators

Features

Operation from 3.0V to 40V Input Low Standby Current Current Limiting Output Switch Current to 1.5A Output Voltage Adjustable Frequency Operation to 100kHz Precision 2% Reference SOP-8 and PDIP-8 packages Lead Free Available (RoHS Compliant)

General Description
The APW34063 is a monolithic control circuit containing the primary functions required for DC-to-DC converters. This device consists of an internal temperature compensated reference, comparator, controlled duty cycle oscillator with an active current limit circuit, driver and high current output switch. This device was specifically designed to be incorporated in Step-Down and Step-Up and Voltage-Inverting applications with a minimum number of external components.

Applications
DC/DC Converters

Pin Description
Switch Collector Switch Emitter Timing Capacitor GND 1 2 3 4 8 7 6 5 Driver Collector IPK Sense VCC Comparator Inverting Input

Ordering and Marking Information


APW34063
Lead Free Code Handling Code Temp. Range Package Code Package Code J : PDIP - 8 K : SOP-8 Temp. Range C : 0 to 70 C Handling Code TU : Tube TR : Tape & Reel Lead Free Code L : Lead Free Device Blank : Original Device

APW34063 J :

APW34063 XXXXX

XXXXX - Date Code

APW34063 K :

APW34063 XXXXX

XXXXX - Date Code

Note: ANPEC lead-free products contain molding compounds/die attach materials and 100% matte in plate termination finish; which are fully compliant with RoHS and compatible with both SnPb and lead-free soldiering operations. ANPEC lead-free products meet or exceed the lead-free requirements of IPC/JEDEC J STD-020C for MSL classification at lead-free peak reflow temperature.
ANPEC reserves the right to make changes to improve reliability or manufacturability without notice, and advise customers to obtain the latest version of relevant information to verify before placing orders. Copyright ANPEC Electronics Corp. Rev. A.3 - May., 2005 1 www.anpec.com.tw

APW34063
Block Diagram
Driver 8 Collector Q R Q1 IPK 7 Sense 100 2 Switch Emitter I PK Oscillator V CC 6 Comparator 1.25V Reference Regulator Comparator 5 Inverting Input 4 Gnd 3 Timing Capacitor CT S Q2 1 Switch Collector

(Bottom View)

Absolute Maximum Ratings


Symbol VCC VIR VC(Switch) VE(Switch) VCE(Switch) VC(driver) IC(driver) ISW PD
Note : 1. Maximum package power dissipation limits must be observed.

Parameter Power Supply Voltage Comparator Input Voltage Range Switch Collector Voltage Switch Emitter Voltage (VPIN1=40V) Switch Collector to Emitter Voltage Driver Collector Voltage Driver Collector Current Switch Current Power Dissipation PDIP-8 SOP-8
(Note1)

Value 40 -0.3 to +40 40 40 40 40 100 1.5 1.25 625

Unit Vdc Vdc Vdc Vdc Vdc Vdc mA A W mW

Copyright ANPEC Electronics Corp. Rev. A.3 - May., 2005

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APW34063
Absolute Maximum Ratings (Cont.)
Symbol TJ TA TStg Parameter Operating Junction Temperature Operating Ambient Temperature Range Storage Temperature Range Value +150 0 to +70 -65 to +150 Unit C C C

Thermal Characteristics
Symbol R JA Parameter Thermal Resistance Junction to Ambient PDIP-8 SOP-8 Value 100 160 Unit C/W

Electrical Characteristics
VCC=5.0V, TA=Tlow to Thigh
Symbol
(Note2)

, unless otherwise specified.


Test Conditions VPIN5=0V, CT=1.0nF, TA=25C VCC=5.0V to 40V, TA=25C VCC=5.0V to 40V, TA=25C Pin7 to VCC, TA=25C Ichg= Idischg, TA=25C ISW =1.0A, Pins 1,8 connected ISW =1.0A, RPIN8=82 to VCC, Forced =20 ISW =1.0A, VCE=5.0V, TA=25C VCE=40V TA=25C TA=Tlow to Thigh VCC=3.0V to 40V VIN=0V VCC=5.0V to 40V, CT=1.0nF, Pin7= VCC, Vpin5> VIN, Pin2=Gnd, remaining pins open APW34063 Unit Min. Typ. Max. 24 24 140 5.2 250 33 35 220 6.5 300 1.0 0.45 50 75 0.01 1.25 1.4 -20 42 42 260 7.5 350 1.3 V 0.7 100 1.275 1.29 5.0 -400 V mV nA mV kHz A A

Parameter

Oscillator FOSC Frequency Ichg Charge Current dischg I Discharge Current Discharge to Charge Current Idischg/Ichg Ratio Vipk(sense) Current Limit Sense Voltage Output Switch(Note3) Saturation Voltage, Darlington Connection VCE(sat) (Note4) Saturation Voltage hFE DC Current Gain C(off) I Collector Off-State Current Comparator VTH Regline Threshold Voltage

1.225 1.21

Threshold Voltage Line Regulation IIB Input bias Current Total Device ICC Supply Current

4.0

mA

Copyright ANPEC Electronics Corp. Rev. A.3 - May., 2005

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APW34063
Electrical Characteristics (Cont.)
Note : 2.Tlow=0CV, T high=+70C 3.Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient temperature as possible. 4.If the output switch is driven into hard saturation (non-Darlington configuration) at low switch currents (300mA) and high driver currents (30mA), it may take up to 2.0s for it to come out of saturation. This condition will shorten the off time at frequencies30kHz, and is magnified at high temperatures. This condition does not occur with a Darlington configuration, since the output switch cannot saturate. If a non-Darlington configuration is used, the following output drive condition is recommended : IC output 10 Forced of output switch : IC driver - 7.0mA* * The 100 resistor in the emitter of the driver device requires about 7.0mA before the output switch conducts.

Typical Application Circuits


Step-Up Converter
170 H L

8 180 S Q R Q1 7 100 Q2

2 R SC 0.22

IN5819

I PK Oscillator

CT

V IN 12V 100

6 3 CT Comp. 1.25V Reference Regulator 1500pF 5 4

R2 47k R1 2.2k 330 CO

1.0 H V OUT 28V/175mA 100 optional Filter V OUT

Copyright ANPEC Electronics Corp. Rev. A.3 - May., 2005

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APW34063
Typical Application Circuits (Cont.)
External Current Boost Connections for IC Peak Greater than 1.5A

R 8 1 VOUT 8 1 VOUT

7 2 RSC

7 2

RSC

VIN

VIN

6 R 0 for constant VIN

External NPN Switch

External NPN Saturated Switch (see Note5)

Note : 5.If the output switch is driven into hard saturation (non-Darlington configuration) at low switch currents (300mA) and high driver currents (30mA), it may take up to 2.0s to come out of saturation. This condition will shorten the off time at frequencies30kHz, and is magnified at high temperatures. This condition does not occur with a Darlington configuration, since the output switch cannot saturate. If a non-Darlington configuration is used, the following output drive condition is recommended.

Copyright ANPEC Electronics Corp. Rev. A.3 - May., 2005

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APW34063
Typical Application Circuits (Cont.)
Step-Down Converter

S R

Q2 Q1

7 2 RSC 0.33

I PK Oscillator

CT IN5819 3 220 H

V IN 25V 100

Comp.

1.25V Reference Regulator 4

CT

470pF 5

R2 3.6k

1.0 H V OUT 5.0V/500mA 470 CO 100 V OUT

R1

1.2k

optional Filter

External Current Boost Connections for IC Peak Greater than 1.5A

1 VOUT

7 2 VOUT RSC
RSC

7 2

VIN

VIN

External NPN Switch


Copyright ANPEC Electronics Corp. Rev. A.3 - May., 2005 6

External PNP Saturated Switch


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APW34063
Typical Application Circuits (Cont.)
Voltage Inverting Converter

S Q R

Q2 Q1

7 2 R SC 0.24 88 H

IPK Oscillator

L CT

V IN 4.5V~6.0V 100

V CC 3 1.25V Reference Regulator 4 1500 pF

Comp.

IN5819

R1 953 V OUT -12V/100mA 1000 f CO

1.0 H V OUT 100

R2

8.2k

optional Filter

External Current Boost Connections for IC Peak Greater than 1.5A

1 VOUT

7 2 VOUT
RSC

7 2

VIN

VIN

External NPN Switch


Copyright ANPEC Electronics Corp. Rev. A.3 - May., 2005 7

External PNP Saturated Switch


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APW34063
Design Formula Table
Calculation ton / toff ton + toff toff ton CT Ipk(switch) Rsc L (min) CO Set-Up V out + V F - V in(min) V in(min) - V sat 1 f ton + toff ton +1 toff (t on + toff ) - toff 4.0 x 10-5 ton 2Iout(max) ton +1 toff 0.3 / Ipk(switch) V in(min) - V Sat ton(max) I pk(switch) Ioutt on 9 V ripple(pp) Step-Down V out + V F V in(min) - V sat - V out 1 f ton + toff ton +1 toff (ton + toff) - toff 4.0 x 10-5 t on 2Iout(max) Voltage-Inverting Iv outI + V F V in - V sat 1 f ton + toff ton +1 toff (ton + toff) - toff 4.0 x 10-5 t on 2Iout(max) ton +1 toff 0.3 / I pk(switch) V in(min) - V Sat ton(max) Ipk(switch) Ioutton 9 V ripple(pp)

0.3 / Ipk(switch) V in(min) - V Sat - V out ton(max) Ipk(switch) Ipk(switch)(ton + toff) 8V ripple(pp)

Vsat = Saturation voltage of the output switch. VF = Forward voltage drop of the output rectifier. The following power supply characteristics must be chosen : Vin - Nominal input voltage. R2 Vout - Desired output voltage, IVoutI = 1.25 1 + R1 Iout - Desired output current. f min - Minimum desired output switching frequency at the selected values of Vin and Io. Vripple(pp) - Desired peak-to-peak output ripple voltage. In practice, the calculated capacitor value will need to be increased due to its equivalent series resistance and board layout. The ripple voltage should be kept to a low value since it will directly affect the line and load regulation.

Copyright ANPEC Electronics Corp. Rev. A.3 - May., 2005

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APW34063
Packaging Information
SOP-8 pin ( Reference JEDEC Registration MS-012)

e1 D

e2

A1

1 L

0.004max.

Dim A A1 D E H L e1 e2 1

Millimeters Min. 1.35 0.10 4.80 3.80 5.80 0.40 0.33 1.27BSC 8 Max. 1.75 0.25 5.00 4.00 6.20 1.27 0.51 Min. 0.053 0.004 0.189 0.150 0.228 0.016 0.013

0.015X45
Inches Max. 0.069 0.010 0.197 0.157 0.244 0.050 0.020 0.50BSC 8

Copyright ANPEC Electronics Corp. Rev. A.3 - May., 2005

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APW34063
Packaging Information
PDIP-8 pin ( Reference JEDEC Registration MS-001)

E1 1

A L e2 e1 e3 A1

A2

1 E3

Dim Min. A A1 A2 D e1 e2 e3 E E1 E3 L 1 0.38 2.92 9.02

Millimeters Max. 5.33 3.68 10.16 2.54BSC 0.36 1.14 7.62 BSC 6.10 2.92 15 7.11 10.92 3.81 0.240 0.115 0.56 1.78 0.014 0.045 Min. 0.015 0.115 0.355

Inches Max. 0.210 0.145 0.400 0.100BSC 0.022 0.070 0.300 BSC 0.280 0.430 0.150 15

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APW34063
Physical Specifications
Terminal Material Lead Solderability Solder-Plated Copper (Solder Material : 90/10 or 63/37 SnPb), 100%Sn Meets EIA Specification RSI86-91, ANSI/J-STD-002 Category 3.

Reflow Condition
TP

(IR/Convection or VPR Reflow)


tp Critical Zone T L to T P

Ramp-up

Temperature

TL Tsmax

tL

Tsmin Ramp-down ts Preheat

25

t 25 C to Peak

Time

Classificatin Reflow Profiles


Profile Feature Average ramp-up rate (TL to TP) Preheat - Temperature Min (Tsmin) - Temperature Max (Tsmax) - Time (min to max) (ts) Time maintained above: - Temperature (T L) - Time (tL) Peak/Classificatioon Temperature (Tp) Time within 5C of actual Peak Temperature (tp) Ramp-down Rate Sn-Pb Eutectic Assembly 3C/second max. 100C 150C 60-120 seconds 183C 60-150 seconds See table 1 10-30 seconds Pb-Free Assembly 3C/second max. 150C 200C 60-180 seconds 217C 60-150 seconds See table 2 20-40 seconds

6C/second max. 6C/second max. 6 minutes max. 8 minutes max. Time 25C to Peak Temperature Notes: All temperatures refer to topside of the package .Measured on the body surface.

(mm)

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APW34063
Classification Reflow Profiles(Cont.)
Table 1. SnPb Entectic Process Package Peak Reflow Temperature s Package Thickness Volume mm 3 Volume mm 3 <350 350 <2.5 mm 240 +0/-5C 225 +0/-5C 2.5 mm 225 +0/-5C 225 +0/-5C

Table 2. Pb-free Process Package Classification Reflow Temperatures Package Thickness Volume mm 3 Volume mm 3 Volume mm 3 <350 350-2000 >2000 <1.6 mm 260 +0C* 260 +0C* 260 +0C* 1.6 mm 2.5 mm 260 +0C* 250 +0C* 245 +0C* 2.5 mm 250 +0C* 245 +0C* 245 +0C* *Tolerance: The device manufacturer/supplier shall assure process compatibility up to and including the stated classification temperature (this means Peak reflow temperature +0C. For example 260C+0C) at the rated MSL level.

Reliability Test Program


Test item SOLDERABILITY HOLT PCT TST ESD Latch-Up Method MIL-STD-883D-2003 MIL-STD-883D-1005.7 JESD-22-B,A102 MIL-STD-883D-1011.9 MIL-STD-883D-3015.7 JESD 78 Description 245C, 5 SEC 1000 Hrs Bias @125C 168 Hrs, 100%RH, 121C -65C~150C, 200 Cycles VHBM > 2KV, VMM > 200V 10ms, 1tr > 100mA

Carrier Tape & Reel Dimensions


t P P1 D

Po E

F W

Bo

Ao

Ko D1

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APW34063
Carrier Tape & Reel Dimensions(Cont.)
T2

J C A B

T1

Application

A 330 1

B 62 +1.5 D

C 12.75+ 0.15 D1

J 2 0.5 Po

T1 12.4 0.2 P1 2.0 0.1

T2 2 0.2 Ao 6.4 0.1

W 12 0. 3 Bo 5.2 0. 1

P 8 0.1 Ko

E 1.750.1 t

SOP- 8

F 5.5 1

1.55 +0.1 1.55+ 0.25 4.0 0.1

2.1 0.1 0.30.013

(mm)

Cover Tape Dimensions


Application SOP- 8 Carrier Width 12 Cover Tape Width 9.3 Devices Per Reel 2500

Customer Service
Anpec Electronics Corp. Head Office : 5F, No. 2 Li-Hsin Road, SBIP, Hsin-Chu, Taiwan, R.O.C. Tel : 886-3-5642000 Fax : 886-3-5642050 Taipei Branch : 7F, No. 137, Lane 235, Pac Chiao Rd., Hsin Tien City, Taipei Hsien, Taiwan, R. O. C. Tel : 886-2-89191368 Fax : 886-2-89191369

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