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Abdul Hannan Waheed Ahmad Taha Khan Hassan Mahmood Fakhar Anwaar Nafees Ahmad
Assessments of Boilers
Energy efficiency opportunities
What is a Boiler?
It is a closed vessel in which the heat produced by the
combustion of fuel is transferred to water for its conversion into steam at the desired temperature & pressure. At atmospheric pressure the water volume increases to 1,600 times.
beginning about 1700 A.D. They are major consumers of industry & building energy consumption today Industry boilers are used for power generation process heat(e.g., refineries, petrochemical, paper mills, tire manufacturing etc) & heating In buildings, boilers are used for steam primary heat, terminal reheat systems. Water heating & absorption chillers
products of combustion pass through tubes surrounded by water in a shell The furnace/flame volume can either be inside or external to the shell that contains the water. The upper steam capacity of fire tube boiler is about 20,000 lbm/hr, & the peak pressure obtainable is limited by their large shells to about 300 psi. Fire-tube boilers are used for heating systems
It can be seen here that the hot gases are in the tube &
combustion pass around the outside & heat tubes containing the water The water tube diameter is much smaller than the shell diameter of a fire-tube boiler, so much higher pressures can be obtained, well over 2000 psi The furnace & boiler tube area must be surrounded by a heavily insulated refractory wall to prevent heat transfer through the boiler walls
water is inside the tube & hot gases surround them is called water-tube boiler
E.g., Babcock & Wilcox
Boiler
purpose are packaged boilers They are factory built & shipped whole or in modular components to the customer. Many are constructed in an elongated shape that will fit through large building doors with minimal fitting adjustment required
boiler shell it is known as internally fired boiler E.g. , Cochran Boiler, Lancashire Boiler
to difference in density resulting from different in temperature, it is known as natural circulation boiler
E.g. , Lancashire Boiler
25 bars
E.g. , Lancashire Boiler & Locomotive Boiler
10 bar.
E.g. , Cochran boiler
the circulation of hot gases or water are called multi tube boiler E.g. , Lancashire boiler, Babcock boiler & Wilcox boiler
percentage heat input that is effectively utilized to generate steam. There are two methods to calculate the boiler efficiency 1. The Direct Method 2. The Indirect Method
Boiler Efficiency = Q * (H-h)/(q * GCV) * 100 Where Q = quantity of steam generated per hour (kg/hr) H = Enthalpy of saturated steam (kcal/kg) h = Enthalpy of feed water (kcal/kg) q = Quantity of fuel used per hour (kg/hr) GCV = Gross Calorific Value of the fuel (kcal/kg)
Air preheater. Economizer. Super heater. De-super heater. Boiler feed pump. Forced draft and induced draft fans. Mechanical separator. Equipment tanks Feed water tanks De-aerator Continuous blow down expander Drainage expander Chemical dosing system. Soot blowers and wall blowers. Pressure reduction valve. Pulverizers and fuel firing system. Ash handling systems.