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Bao B Mng Ghp Nhiu Lp

Gio vin hng dn: PGS.TS Lm Xun Thanh Sinh vin: Trng Thu Hng 20096146 Trn Th Nhung 20096154 L Th Thanh 20096157 V Th Thy 20096160 Nguyn Th Tuyt 20096165

Bao B Thc Phm Nhiu Lp


Gii thiu c tnh- Cu trc Phng php ch to ng Dng Bao B Tetra Pak

I. Gii Thiu c Tnh Cu to


nh ngha: Bao b mng ghp phc hp hay cn gi l bao b nha mm mng film cao cp ghp nhiu lp, nhm bo qun theo tng lp ghp vi nhau tc dng cho sn phm trong thi gian di Cng ngh ny xut hin trn th gii t nhng nm 1969 - 1970

c tnh
u im l nhn c nhng tnh cht tt ca cc loi vt liu thnh phn.

S dng cng lc (ghp) cc loi vt liu khc nhau c c mt loi vt liu ghp vi cc tnh nng c ci thin nhm p ng cc yu cu bao b. t c cc yu cu k thut, cc yu cu v tnh kinh t, tnh tin dng thch hp cho tng loi bao b, gi gn cht lng sn phm bn trong bao b, gi thnh r, v hi .

Cu to
Cu trc : Cc polymer khc nhau c s dng ty thuc vo vai tr ca chng nh l lp cu trc, lp lin kt, lp cn, lp hn.

Lp cu trc : m bo cc tnh cht c hc cn thit, tnh cht in d dng v thng c c tnh chng m. Thng thng l nhng loi nha r tin. Vt liu c dng thng l LDPE, HDPE, EVA, LLDPE, PP (i vi nhng cu trc mm do) v HDPS hay PD (i vi cu trc cng). Cc lp lin kt: l nhng lp keo nhit do ( dng n) c s dng kt hp cc loi vt liu c bn cht khc nhau. Cc lp cn: c s dng c c nhng yu cu c bit v kh nng cn kh v gi mi. Vt liu c s dng thng l PET (trong vic ghp mng), nylon, EVOH v PVDC. Cc lp vt liu hn: thng dng l LDPE v hn hp LLDPE, EVA, inomer,

Lp ngoi cng l PE: chng m Lp mc in(cellophane): d in Lp giy: tng cng cho bao b Lp PE: ni kt gia lp giy v lp nhm trong cng Lp nhm: ngn m, gi mi, ngn sng. i vi loi ng chai th s dng HDPE Mt s loi mng phc hp: 2 lp: BOPP/PE; PET/PE; BOPP/PP; NY/PE 3 lp : BOPP(PET)/PET (M)/PE; BOPP(PET)/Al/PE 4 lp : BOPP(PET)/PE/Al/PE; Giy/PE/Al/PE 5 lp : PET/PE/Al/PE/LLDPE

Cc hp cht dng trong sn xut


Tn PE LDPE MDPE HDPE PET PP OPP BOPP PVA CMC EVA CAB Polyethylen Low Density Polyethylen Medium Density Polyethylen High Density Polyethylen Polyethylen Terephthalate (Polyester) Polypropylen Oriented Polypropylen Biaxial Oriented Polypropylene Polyvinyl Acetate (PVAC) Carboxymethyl Cellulose Ethylene Vinyl Acetatet Cellulose Asetate Butyrate PS OPS EPS SAN ABS PA PVC PVDC AL CA PX EC Tn Polystyrene Oriented Polystyrene Expanded Polystyrene hoc Foamed Polystyrene Styrene Acrylo Nitrile copolymer Acrylonitrile Butadiene Styrene copolymer Polyamide (nylon) Polyvinyl Chloride Polyvinylidene Chloride ( Saran) Polyvinyl Alcohol Cellulose Acetate Polymethyl Pentene Ethyl Cellulose

Phng php ch to
Mng phc hp c to thnh bng cch Ghp 2 hay nhiu lp mng bng cht kt dnh. Lng cht kt dnh chim khong 15 - 20 % khi lng cc loi mng chnh v c dy khong 3m. a s cc mng ghp c dng cht kt dnh u c ghp l nhm, ngn cn nh sng thy c hoc tia t ngoi, hoc ghp lp giy kraft c tnh d xp np, tng dy, tnh cng vng ca bao b. Ghp lp PE trong cng to kh nng hn dn nhit tt, d dng. Mng LDPE hay LLDPE cng c th c ph ngoi cng nhm mc ch chng thm hi nc, chng t bao b. Thng thng mng OPP c ghp ngoi cng ca cc bao b dng ti nhm mc ch bao b c th x, m d dng, in n tt, to bng cao cho b mt bao b. Trng ln 1 lp mng vt liu khc dng lng (nng chy) sau khi lp vt liu ny ngui i s ng cng li hoc nhiu mng c ch to trn nhng thit b ring, ghp li vi nhau bng phng php p dn nhit.

Phng php ch to

C ba phng php trng ghp mng c bn thng c ng dng trong sn xut bao b mm,trong mi phng php bao gm cc dng ring ca chng

1. Ghp t

Phng php ch to
Ghp c dung mi

B
Ghp khng c dung mi C Ghp kt hp

2. Ghp Kh

Phng php ch to

3. Trng ghp n

n p: 3 ng dn, 3 loi vt liu khc nhau A,B,C cng t li mt ng dn chung D 3 loi vt liu ny c p chung vo nhau v nh trc quay iu chnh dy ng thi p cht cc tm hay mng vt liu vo nhau. Khi cc tm vt liu c p cht vo nhau, chng s dnh cht nhau qua lp trung gian

Ghp t phng php ghp t l phng php ghp bng keo, ti thi im
ghp hai lp vt liu vi nhau cht kt dnh (keo) trng thi lng. y l phng php ghp c s dng kh rng ri c bit ng dng nhiu nht khi ghp mng nhm vi giy. Keo s dng trong phng php ghp ny l dng keo polimer nhn to gc nc.Trong qu trnh ghp keo trng thi lng chng s thm thu qua mt lp vt liu v bay hi sau . Keo c trng ln lp vt liu 1 t c tnh thm nc hn, sau ngay lp tc c ghp vi lp vt liu th 2. B phn ghp gm cp l trong c mt l c m crom v mt l cao su. Sau khi ghp nc cha trong keo s bay hi ti n v sy, keo kh to kt dnh gia hai lp vt liu.

Phng php ghp kh


Ghp kh khng dung mi L phng php ghp bng keo, k thut ghp mng khng dung mi khng s dng ti cc loi keo c gc dung mi m s dng loi keo 100% rn. Nh ta c th gim mt cch ng k vic tiu th nng lng tiu tn cho cc cng on sy kh dung mi trong keo hoc cho vic thi v thng gi.Keo c s dng l loi keo 1 hoc 2 thnh phn, loi keo mt thnh phn c dng ch yu ghp vi giy. ghp bng keo khng dung mi, i hi phi c b phn trng keo c bit, bng cch dng trc trng keo phng thay v trc khc, gm cc trc c gia nhit v cc trc cao su.Sc cng b mt ca mng phi c ch c bit, x l bm dnh, v bm dnh ban u ca keo rt yu khi cha kh. Lp keo c trng vo khong t: 0.8-1.5g/m2

Cc u im ca cng ngh ghp mng khng dung mi nh sau :


Gim c ting n do bi khng c h thng thng gi Khng cn st dung mi trong lp mng ghp, do rt thch hp cho vic dng lm bao b thc phm, dc phm. Khng gy nhim khng kh Chi ph u t thp Khng cn sy qua nhit Khng cn bo v s n gy ra dung mi Yu cu v mt bng t Chi ph sn xut thp Tc sn xut cao

Bng tnh cht mt s vt liu trong bao b


Ch thch: +++: Rt tt; ++: Tt; +: Trung bnh; -: Khng tt
Loi mng Polymer Kh nng Kh nng chu ngn cn hi nu si nc Kh nng ngn cn kh trong sut Tnh d in Kh nng chu ko

LDPE

Homopolymer +
Copolymer Copolymer Homo/Copoly mer Homo/Copoly mer

++

++

LLDPE

++

++

++

HDPE

++

PP

++ /++

++

+++

++

BOPP

+++

+++

+++

PET

Homopolymer
Homopolymer Homo/Copoly mer Homopolymer -

++

++

BOPET PA

+ -

+++ +

+++ +

+++

BOPA

++

+++

+++

u iem
Phat huy cac u iem va khac phuc cac ve c ban cac nhc iem cua cac loai bao b bang vat lieu truyen thong Khoi lng bao b nho Chong am, chong tham kh rat tot, chng nh sng Co the san xuat hang loat tren day chuyen cong nghe bao b hien ai vi nang suat ln, mc o tieu chuan hoa cao.

Nhc im
Khong co kha nang chu c nhiet o cao nen khong the lam bao b cho cac san pham thc pham can thanh trung nhiet o cao. Bao b ghep nhieu lp phan ln ch ap dung tren day chuyen ong goi vo khuan Gia cng sn xut phc tp, u t ln Khng chu c tc ng c hc mnh

- Dng cha ng cc sn phm nh ti cafe, thc phm cao cp, dc phm, m phm, hi sn xut khu v s dng trong nc, cng bao b cho cc hng ha cao cp khc

Bao B Tetra Pak


Khi nim: L loi bao b mng ghp rt nh nhm mc ch v trng m bo cht lng ti nguyn ban u cho sn phm giu dinh dng v vitamin t ngun nguyn liu. Bao b nh c tnh bo v mi trng, tin ch cho s dng chuyn ch, phn phi v bo qun sn phm nhit thng vi thi gian di

1. mng HDPE chng thm nc bo v lp in bn trong bng giy v trnh b try xc 2.Giy in n trang tr v in nhn 3.Giy carton to hnh dng hp, c cng, dai, chu c va chm c hc 4. Lp PE lp keo dnh gia giy v mng nhm 5. Mng nhm ngn chn m kh v hi

6. Ionomer lp keo dnh gia mng nhm v mng PE trong cng


7. LDPE cho php bao b d hn v to lp tr tip xc vi sn phm bn trong

ng dng
Ap dung cho nhng thc uong dang long, ong nhat hoac dang huyen phu, nhu tng vi kch thc hat rat nho, o nht khong cao nh dang sa beo, sa gay, nc ep qu, sinh t, ru

Quy trnh sn xut

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