DEKRA Industrial

Torbjrn Sj, Business Area Nuclear

2011-05-09

DEKRA INSPECTION MATERIAL TESTING

Resources
DEKRA more than 24 000 employees 615 persons with NDT certificates Mechanized inspection:
DEKRA Industrial - Torbjrn Sj

More than 80 persons with NDT certificates More than 10 design engineers

DEKRA INSPECTION MATERIAL TESTING

Number of experts in DEKRA Industrial

A large reservoir of know how in the international network of DEKRA (4.431)
Total SE FI GER F CZ LI TUR

Pressure Equipment Lifts

Cranes
DEKRA Industrial - Torbjrn Sj

245

84

29

68

62

225
1501 133 615 932

75
75 15 220 -

144 3

50
341 28 87 54

100
1085 90 75 875

63 -

26 -

Machinery NDT

Electrical Equipment HSE

780

300

480

DEKRA INSPECTION MATERIAL TESTING

Markets

BWR, PWR, VVER, RBMK New plants is a huge new market Conventional industry, important to share resources
DEKRA Industrial - Torbjrn Sj

DEKRA INSPECTION MATERIAL TESTING

Experience of our staff

Development
Design of manipulators Vessel, Nozzle, BMI Internals Piping Control systems NDE development Sizing TOFDT Phased array ET
DEKRA Industrial - Torbjrn Sj

Qualification
Sweden
France Finland Switzerland USA

Inspections
BWR PWR VVER RBMK Conventional industry

VT, AVT Probes for special applications

DEKRA INSPECTION MATERIAL TESTING

Some examples of services:

DEKRA Industrial - Torbjrn Sj

DEKRA INSPECTION MATERIAL TESTING

Hugin - ROV for visual testing

Remotely operated Pan & tilt camera Zoom capability Full color Reliable thrusters Standardized control system Compatible with qualified procedures

DEKRA Industrial - Torbjrn Sj

DEKRA INSPECTION MATERIAL TESTING

Control rod inspection new manipulator: Styrbjrn Starke

Inspection speed increased 4 times!

DEKRA Industrial - Torbjrn Sj

New probe head, UT and ET Handles two control rods in parallel Two manipulators used, four control rods in operation

DEKRA INSPECTION MATERIAL TESTING

PUTS Mechanized Inspection of stainless steel welds in piping

The project has qualified Phased array techniques for all Swedish NPPs Single sided inspection

DEKRA Industrial - Torbjrn Sj

Direct longitudinal response SLL

Figure: Merge 40-70 degrees

Shear (S)

DEKRA INSPECTION MATERIAL TESTING

Inspection order for Ringhals 2-4

Parallel inspection! Inspection of the whole reactor in 5 days

Skidbladner: Circumferential and longitudinal shell welds including the bottom dome Srimner: Inlet and Outlet Nozzles, Nozzle to shell welds, inner radius and connection welds Gungner: BMI Nozzle and J-groove Draupner: Moulding VT tool for BMI J-groove weld

DEKRA Industrial - Torbjrn Sj

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DEKRA INSPECTION MATERIAL TESTING

Moulding VT Tool
Draupner A moulding tool based on the BMI Nozzle manipulator concept which will be remotely controlled with rods and a wire system The moulding tool makes a mould from the full circumferential of the BMI J-groove weld Detection target 2mm x 3m

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DEKRA Industrial - Torbjrn Sj

DEKRA INSPECTION MATERIAL TESTING

Controllers

DEKRA Industrial - Torbjrn Sj

The Motor Control Unit (MCU) designed for 6scanning axis including local intelligence, power supply and motor drives and remote controls for ROV functions and surveillance camera functions

The pneumatic box provides all the manipulators pneumatic functions; clamping cylinders, protecting overpressure, buoyancy functions, etc

DEKRA INSPECTION MATERIAL TESTING

Training and qualification

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DEKRA Industrial - Torbjrn Sj

DEKRA INSPECTION MATERIAL TESTING

VVER Vessel concept for reduced inspection time with 3 manipulators

DEKRA Industrial - Torbjrn Sj

DEKRA INSPECTION MATERIAL TESTING

Inspection of stellite cladding on surface of Core Plate Radial Support key

The scanner placed in the mockup

DEKRA Industrial - Torbjrn Sj

The inspection includes both UT and ET: Surface testing using Eddy Current to establish presence of cracks and their positions TOFD testing using multiple probe separations in order to exactly measure crack size over varying depth TOFD testing to verify stellite layer thickness TOFD testing to detect lack of fusion between stellite layer and base material

Cracks in the stellite surface

DEKRA INSPECTION MATERIAL TESTING

Steam Generator welds

Qualified technique developed for Ringhals Circumferential and longitudinal welds with TOFD technique Nozzles with TOFD and pulse echo

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DEKRA Industrial - Torbjrn Sj

DEKRA INSPECTION MATERIAL TESTING

LKS, MPT-F3 Vent, Mtarlarven

DEKRA Industrial - Torbjrn Sj

DEKRA INSPECTION MATERIAL TESTING

Mechanized PT

OD and ID inspection of steam dryer for Oskarshamn

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DEKRA Industrial - Torbjrn Sj

DEKRA INSPECTION MATERIAL TESTING

The VHP system in inspection configuration and in service mode

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DEKRA Industrial - Torbjrn Sj

DEKRA INSPECTION MATERIAL TESTING

Probe design

ET F-Star for defects in all directions

ET and UT BMI Nozzle ID

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DEKRA Industrial - Torbjrn Sj

ET and UT VHP

DEKRA INSPECTION MATERIAL TESTING

The DEKRA advantage

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DEKRA Industrial - Torbjrn Sj

We are one of the largest organizations for manual and mechanized inspections in Europe! Worldwide operations, important to understand local culture and language. Our staff should be able to communicate in English. Independent supplier of all types of inspection Existing solutions for mechanized inspection in Nuclear power plants. State-ofthe-art manipulators developed for PWR and VVER Experienced engineers, projects in PWR, BWR, VVER and RBMK Strong organization to develop new robotics and NDE procedures as well as probes Large pool of personnel in France, Germany, Sweden, Finland, Czech Republic and Lithuania for manual and mechanized NDT QA and QC resources for new plants/upgrade Several labs for destructive testing

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DEKRA Industrial - Torbjrn Sj