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2E8 Materials (Civil Engineering Component)

Civil Engineering Materials


Department of Civil, Structural and Environmental Engineering Trinity College Dublin
Dr. Roger P. West (TCD) And Mr. Peter Flynn (Arup)

2E8 Materials (Civil Engineering Component)

Schedule
Lectures:
Weeks 1-3(Wed 3-5): Timber, aluminium, glass and precast Weeks 4-9(Mon 10-11, Fri 3-4): Concrete, reinforced concrete and pre-stressed concrete

Tutorials:
Alternate weeks, weeks 4-9, Thursday 5-6pm, commencing Groups 1-20 in week 4 of term, in Joly Theatre

Concrete Laboratory:
Each laboratory group on either Monday or Thursday, for one week only, as per timetable

2E8 Materials (Civil Engineering Component)

Section A:
A1 A2 A3 A4 A5 A6

Concrete
Basic Materials: Fresh Concrete Properties: Hardened Concrete Properties: Concrete Mix Design: Reinforced Concrete: Pre-stressed Concrete:

2E8 Materials (Civil Engineering Component)

What is Concrete?
Concrete is the most widely used construction material in the world Concrete is a construction material composed of crushed rock or gravel and sand bound together with a hardened paste of cement and water.

2E8 Materials (Civil Engineering Component)

Concrete History

2E8 Materials (Civil Engineering Component)

Concrete History
Aquaducts

2E8 Materials (Civil Engineering Component)

Concrete History
Colleseum

2E8 Materials (Civil Engineering Component)

Concrete History
Pantheon

2E8 Materials (Civil Engineering Component)

Concrete History
Eddystone Lighthouse John Smeaton (1756)

2E8 Materials (Civil Engineering Component)

Concrete History
Joseph Aspdin Patent (1824)

2E8 Materials (Civil Engineering Component)

Concrete History
Reinforced Concrete Flower Pot (Joseph Monier 1867)

2E8 Materials (Civil Engineering Component)

Concrete History
Weavers Mill Swansea (1898)

2E8 Materials (Civil Engineering Component)

Concrete History
Freysinnet

2E8 Materials (Civil Engineering Component)

Concrete History
Hoover Dam

2E8 Materials (Civil Engineering Component)

Concrete History
Astrodome

2E8 Materials (Civil Engineering Component)

Concrete History
Toronto Tower

2E8 Materials (Civil Engineering Component)

Section A.1

Basic Materials

1. Cement 2. Water
3. Aggregates

4. Admixtures

2E8 Materials (Civil Engineering Component)

Section A.1
1. Cement

Basic Materials

Ordinary Portland Cement


Rapid Hardening Portland Cement Sulphate Resistant Portland Cement White Portland Cement

(OPC)
(RHPC) (SRPC) (WPC)

Specialised Portland Cements:


Masonry Portland Cement Low Heat Portland Cement Hydrophobic Portland Cement

Oil-well Portland Cement

2E8 Materials (Civil Engineering Component)

Alternative Cement Replacement Materials


Blastfurnace Slag Cement Pulverised-fuel Ash Cement Metakaolin Rice Husk Ash Silica Fume (GGBS) (PFA)

Cements in Europe are classed as CEM1 (OPC or RHPC), CEM2-4 (OPC with limestone, PFA or GGBS) in varying proportions pre-blended

2E8 Materials (Civil Engineering Component)

Section A.1
1. Cement

Basic Materials

Chemistry of OPC

2E8 Materials (Civil Engineering Component)

Section A.1
1. Cement
Manufacture

Basic Materials

2E8 Materials (Civil Engineering Component)

Section A.1

Basic Materials

1. Cement Manufacture

2E8 Materials (Civil Engineering Component)

Section A.1
1. Cement

Basic Materials

Sulphate Resistant Portland Cement Low triacalcium aluminate content (C3A)


Achieved by adding Iron oxide to decrease aluminate proportions Resistant to sulphates but not resistant to strong acids Reduced early heat

2E8 Materials (Civil Engineering Component)

Section A.1
1. Cement

Basic Materials

Pulverised-fuel ash cements (latent hydraulic binder) From burning pulverised coal in power station furnaces Reacts with calcium hydroxide (lime) to from cementitious material
Resistant to sulphates but not resistant to strong acids Reduced early heat of hydration Reduced early age strength

2E8 Materials (Civil Engineering Component)

Section A.1
1. Cement

Basic Materials

Blastfurnace Slag Cements (latent hydraulic binder) By-product of iron smelting, quenched slag forms granuels
Generally blended with OPC up to 35% Reduced early age strength Reduced early heat of hydration

2E8 Materials (Civil Engineering Component)

Section A.1

Basic Materials

2E8 Materials (Civil Engineering Component)

Section A.1

Basic Materials

2E8 Materials (Civil Engineering Component)

Section A.1

Basic Materials

2E8 Materials (Civil Engineering Component)

Section A.1
1. Cement

Basic Materials

Delivery & Storage Usually packaged in 25kg bags or transported in bulk tankers
Retail price 5 Warehouse set

2E8 Materials (Civil Engineering Component)

Section A.1 2. Water

Basic Materials

Should be free from impurities Unsuitable if it contains - sugars - sulphates - chlorides

Sea water must not be used for reinforced concrete

2E8 Materials (Civil Engineering Component)

Section A.1
Hydration

Basic Materials

Setting and hardening results from a chemical reaction between the cement and the water, not from a drying process.
The reaction is exothermic and is irreversible. The heat produced is known as the Heat of Hydration C3A and C3S are the compounds primarily responsible. The paste is usually workable up to two hours before it begins to harden Strength gain is initially rapid becoming progressively less rapid Strength gain continues indefinitely provided moisture is present. Curing

2E8 Materials (Civil Engineering Component)

Section A.2 Fresh Concrete Properties 2. Cement hydration


Cement + H2O = Calcium Silicate Hydrate (C-S-H) +Ca (OH)2 +H2O

2E8 Materials (Civil Engineering Component)

Section A.2 Fresh Concrete Properties 2. Cement hydration and heat generation

2E8 Materials (Civil Engineering Component)

Section A.1

Basic Materials

2. Cement paste strength gain

2E8 Materials (Civil Engineering Component)

Section A.1 3. Aggregates

Basic Materials

Gravels, crushed rock and sands that are mixed with cement and water to produce concrete. Coarse aggregates are those that do not pass through a 5mm sieve. Fine aggregates are those that pass through a 5mm sieve. Generally make from 50% to 80% of the concrete mix. Used to reduce cost and modify and imporve properties like strength and drying shrinkage.

2E8 Materials (Civil Engineering Component)

Section A.1 3. Aggregates

Basic Materials

Quality Requirements Durability Hard Adequate Strength No deletrious material free from chemical impurities free from organic material free from dust excessive washing is not the answer avoid silica acid aggregates.

Cleanliness

2E8 Materials (Civil Engineering Component)

Section A.1 3. Aggregates


Aggregate Types

Basic Materials

Normal density Lightweight High Density -

Most gravels and crushed rock Divided into coarse and fine Weak porous solids Good thermal properties radioactive screening

2E8 Materials (Civil Engineering Component)

Section A.1 3. Aggregates


Sieve Analysis

Basic Materials

2E8 Materials (Civil Engineering Component)

Section A.1 Basic Materials 4. Admixtures


Additives to the concrete mix to improve certain properties

Must be used with care as excessive amounts can have adverse effects on the concrete

2E8 Materials (Civil Engineering Component)

Section A.1 Basic Materials 4. Admixtures


Accelerators Increases the rate of strength gain at an early age Most common is calcium chloride (CaCl) but may corrode steel Most common is calcium chloride (CaCl) but may corrode steel Does not increase final strength

2E8 Materials (Civil Engineering Component)

Section A.1 Basic Materials 4. Admixtures


Water Reducing Admixtures (Plasticisers) Reduces the amount of water required for a given workability Most common is calcium ligno-sulphate Reduces the risk of evaporation cracks Air Entraining Admixtures

Generates evenly dispersed air bubbles in the mix


Improves durability against frost and marine environments

Volume or air entrainment should not exceed 13% of cement paste

2E8 Materials (Civil Engineering Component)

Section A.1 Basic Materials 4. Admixtures


Retarding Agents Reduces the rate of evolution of heat Necessary for very large concrete pours

Water-repelling admixtures Can improve impermeability of concrete in basements and water retaining structures
No substitute for sound concrete

2E8 Materials (Civil Engineering Component)

Section A.1 Basic Materials 4. Admixtures

2E8 Materials (Civil Engineering Component)

Section A.1 Basic Materials


4. Admixtures
Foaming Agents Produces highly flowing light concrete
Superplasticiser Produces flowing normal concrete with high strength Self-compacting Allows highly flowing cohesive mix with no need for vibration. It can also be self-levelling.

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