ECC Division

Welcome to our Honourable HEAD - IP&U Sector

and HEAD-M&M BU
At BSL Site

ECC Division
Civil, Structural, Equipment & Piping Works at

Bhushan Steel Limited, Angul

Consultant: MECON, Ranchi

Project Review
On 28th September2007

Salient Features of the Project

Description
RCV (L) Cont Start Act Start Cont Comp Exp Comp Cont Duration

CUMS 6534
14015 28th Oct' 06 07th Jan' 07 27th Nov' 08 27th Nov' 08 25 Months

CUMS 6538
12209 14th Feb' 07 15th Feb' 07 13th Mar' 09 13th Mar' 09 25 Months

Inv as on Sep'07 (L) % Comp w.r.t. Inv

3379.02 24.11%

545.76 4.47%

Cement, Steel, Equipments & Pipes including the Coarse & Fine Aggregates are free issue materials by Client.

Major Scope of Works & Values

Concrete Structural Equipment Piping Slip form
Piping, 5600 L Slipform, 340 L

Cum MT MT MT Sqm
Civil, 8105L

300000 40000 35000 3000 18658

Civil, Structural, Equipment & Piping Works for

Total: SMS II Slab Caster Equipmet, 26224 L 5250 L Hot Strip Mill Structura, 6929 L Water Complex Civil Structural Equipmet Piping Slipform Civil Works for Coke Oven

Completion Status as on Sep07

Completed Balance

STATUS OF STRUCTURAL WORK

30%

Completed
20% 80%

Balance

Equipment & Piping Work Yet to Start.

Civil Works

Concrete Status at a Glance on 26th Sep 2007

Civil Works
Estimated Quantity Drawing Released Front Available Ach as on 26.09.07
UOM

SMS - II

HSM

Water Comp 85000 42932 27732 24997

Coke Oven 55000 44950 15850 8426

Total

Cum Cum Cum Cum

70000 118000 62402 51357 50721 67407 59107 41107

328000 217691 154046 125251

% of Achievement
Balance Quantity

72% 35% 29% 15%

38%

Cum 19279 76893 60003 46574 202749

Area wise Status of Progress for SMS & CASTER

Description UOM Scope Comp % Target Date Comp 75% 80% 99% 49.6% 52% 30% 72% 30-Nov-07 31-Jan-08 30-Sep-07 31-May-08 31-Dec-07 31-Jan-08 30-Nov-07 Front yet to recd Front yet to recd Hold due to CG erection. Remarks

Building Clmn Fdn Slab Caster Area CONARC Area Transformer Room
(33mtr high 05 slab)

Nos Cum Cum Cum Cum Cum Cum

187 8800 5000 1000 4550 1000 4094

140 7035 4941 496 2350

J Row front NA Drg. Yet to recd. For roof slab

Torpedo Relading Flume Tunnel Cable Tunnel

300
2944

Area wise Status of Progress for SMS & CASTER

Description UOM Scope Comp % Comp Target Date Remarks

Water Tunnel Scale Pit - Water System Water Complex

Cum 13400

1238

9% 28-Feb-08 0% 31-May-08 87% 31-Mar-08 22% 31-Mar-08

31-May-08

140mtr. Front recd O/F 806mtr. Front yet to receive.

Cum

3500

Cum 28000 24248

LT Sub Station

Cum

1730 1660 5000

391

Front-02 bldg (+14.00mtr 03 slab) 22mtr. Front recd O/F 100mtr Front yet to receive

MRSS Fume Extraction System

Cum

Cum

31-May-08

Area wise Status of Progress for HSM Area Description UOM Scope Comp % of Comp 87% 7% Comp. Target 31-Oct-07 Remarks 34grid to 37grid drg. & front Yet to recd. 34grid to 37grid drg. & front Yet to recd. 8th grid to 37th grid drg. Yet to recd. Front yet to recd. ECR 2 & 3 drg & front yet to recd. Drg. & Front yet to recd. Drg. & Front yet to recd. Drg. & Front yet to recd.

Raft Wall & Column Slab Bldg. Clmn. Fdn except mill bay ECR & Motor Room Re-Heating Furnace

Cum Cum Cum Cum Cum Cum

27900 24377 13900

12600

1027

31-Jan-08 28-Feb-08

9000 7500

300

3%

28-Feb-08 31-Apr-o8 31-Apr-o8 31-May-08

Down Coiler
Water Com

Cum
Cum 40000

31-May-08

Structural Works

Structural Status at a Glance on 26th Sep 2007

Area SMS & Caster Building Est. Qty Drg Issued Match Fab Steel Comp WIP Fab Erec Comp

17000 16452 12100 7558 1786 1962 10000 3100 3934 1918 528 710 165 495 278 546

HSM Building
WC & Others

Tech Str incl FES & Ducts

9900

6099

1237

120

49

Total

40000 28403 14575 8338 2659 1962

Structural Building Features: SMS & Caster Building

Maximum Height of Column: Maximum Weight of Column (Single Lift): All the columns in ABCD Row to be erected in 62.00 Mtr 64.00 MT 02 Lifts

Maximum Weight of Crane Girder (Single Lift): 181.0 MT

HSM Building
Maximum Height of Column: Maximum Weight of Column (Single Lift): 26.00 Mtr 28.00 MT

Maximum Weight of Crane Girder (Single Lift): 14.00 MT

Technological Structure including FES & Stack to be fabricated at site (Approx 9900 MT)

Progress Status of SMS II Building Column

Sl. No
A

Description
Total No. of Column

Uom Qty
Nos. 145

Remarks

Column fabrication Comp.

Nos.

106

Column Erection Comp

Nos.

49

Balance erection front to be released

Civil Completion Strl Completion

: 15th Oct 2007 : 31st Dec 2007

EOT Erection from : 01st Nov 2007

Eqpt Erection from: 01st Dec 2007

Civil Completion Civil Completion Strl Completion : 31st Oct 2007 : 28th Feb 2008 Strl Completion EOT Erection from Eqpt Erection from

: 31st Oct 2007 : 31st Jan 2008 : 01st Dec 2007 : 01st Jan 2008

Eqpt Erection from: 01st Jan 2008

Civil Completion
Strl Completion

: 31st Dec 2007

: 30th Apr 2008

Civil Completion Strl Completion Eqpt Erection from

: 31st Jan 2007 : 30th Apr 2008 : 01st Feb 2008

Eqpt Erection from: 01st Mar 2008

+62.00mtr

Equipment
& Piping

Works

Equipment Break Up:

Sl No 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 Description UOM Appx. Wt Start Date Finish date SMS II Conarc MT 2306 01-Dec-07 31-May-08 Caster MT 1906 01-Dec-07 30-Jun-08 LRF MT 331 02-Jan-08 31-May-08 HMDS MT 96 01-Mar-08 30-Jun-08 RH degasser MT 300 01-Mar-08 30-Jun-08 EOT MT 3500 01-Nov-07 15-Apr-08 FES MT 5579 01-Dec-07 15-Jun-08 Sub Total MT 14018 01-Nov-07 30-Jun-08 2 HSM MT 2.1 Mill Eqpt. MT 17940 02-Jan-08 30-Jun-08 2.2 EOT MT 1500 01-Dec-07 15-Apr-08 2.3 Other MT 1542 01-Feb-08 30-Jun-08 Sub Total MT 20982 01-Dec-07 30-Jun-08 Total 35000 01-Nov-07 30-Jun-08 Duration Days 182 212 150 121 121 166 197 242 180 136 150 212 242

Major Equipment in SMS & Caster

1. Electric Arc Furnace (CONARC) 02 Nos 2. Ladle Furnace 02 Nos 3. Ferro Alloys Storage, Additive & Storage System 4. Hot Metal De-Sulphurizing System with Storage Silo 5. Ladle Transfer Cars & Ladle Pre Heating System 6. Ladle Turret for Caster 7. Oscillating Mould, Segments & Tundish with Car 8. EOT for SMS & Caster 13 Nos 9. Control Rooms & Hydraulic Rooms 10.Torpedo Cars 11.Complete Hydraulic & Utility System

Major Equipment in HSM

1. 2. 3. 4. 5. 6. 7. Reheating Furnace : 02 + 01 Nos De-scaler : 01 No Roughing Mills : 02 + 01 Nos Finishing Mills : 06 + 01 Nos Down Coiler : 02 + 01 Nos EOT : 09 Nos Complete Hydraulic & Utility System

Inputs Required from BSL:

1. Civil Works Balance Drawing and Work front to be released for HSM, SMSII, water complex & Coke oven area 2. Structural Works Balance drawing, matching steel, area for additional fabrication yard Backfilling to be completed for balance erection works.

Un-interrupted power supply. 3. Equipment & Piping Works Detail drawing and packing list. List of equipments with weight. Erection manual Area for piping fabrication.

THANK YOU!!!