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System
A
National
Maritime
Academy
Productio
n
The reduction from a feed rate
of
1.1 g/kWh (0.8 g/bhph) with the
existing accumulator system to
a feed rate with PLS of 0.7
g/kWh (0.5 g/bhph) can
generate cost savings of more
than US$ 270,000 a year.
This corresponds to a cost
saving of about 36 per cent for
cylinder lubricating oil.
The benefits of the Pulse
Lubricating System
Reduced cylinder oil feed rates and thus
reduced engine operating costs.
.
Th e main components of the Pulse
Lubricating System are thus:
• Pulse lubricating module, consisting of a
dosage pump with electronically-controlled
timing Lubricators, up to eight in a single row
around the cylinder liner.
• Filter and measuring system
• Servo oil supply unit (on RTA engines) or
pressure reducing unit (on RT-fl ex engines)
• Control system
• Crank angle sensors, two of which one is
redundant.
Each module consists of a dosage pump, a 4/2-way
solenoid valve, monitoring electronics, pressure sensor
and diaphragm accumulator on a base plate. The same
lubricating modules are used for both new building and
retrofit versions.
Th e timed lubricating module feeds a
predefined metered quantity of cylinder
oil at high speed to the lubricators at the
precise timing ascertained by the engine
control system. Each lubricating module is
equipped with two separate supply lines:
one for cylinder lubricating oil and the
Other for servo oil. A separate servo oil
supply unit is needed todrive the
lubricating module for RTA engines,
whereas on RT-fl ex common-rail engines
the servo oil is taken from the servo oil
The ALM-20 (Advanced Lubricating Module) checks that
the dosage pump is working correctly. The ALM-20
communicates with the master control unit through a
redundant bus system, sends the signal to the 4/2-
way solenoid valve and processes the data from the
pressure transmitter.
Once the Wärtsilä Engine Control System (WECS)
switches the 4/2-way solenoid valve in the lubricating
module to the open position, servo oil flows to the
drive
side of the lubricating module’s
central piston. As the central piston is
actuated, it feeds cylinder lubricating
oil from the cylinder oil supply to the
metering ducts and then discharges it
from the lubricators at high pressure.
The cylinder oil is accurately supplied
at defined positions of the working
piston whose position is constantly
detected by the control system from
At the end of the lubrication
work cycle, the directional valve
in the lubricating module directs
the servo oil to the return-flow
side of the central piston which
then returns
to its initial position. The
metering chamber is filled again
with cylinder lubricating oil to be
ready for the next
lubricating cycle.
Servo oil supply
The provision of servo oil to drive the dosage
pump is adapted to the engine type. With RT-fl
ex engines, servo oil is drawn from the engine
servo oil system through a pressure reducing
valve by which the oil pressure is reduced from
200 bar to 50 bar. The reduced pressure is
monitored by pressure transmitters which are
directly connected to the alarm system, the
pipes are SOLAS compliant. The reduced
pressure can be adjusted and the level is shown
on an analogue pressure gauge. However, a
separate servo oil supply unit is provided for
RTA engines. It includes two gear pumps, one
supplying the lubricating module with servo oil
taken from the main engine oil system, with the
second pump as a stand-by. The oil supply unit
also includes a pressure limiting and safety
valve, pressure gauge, pressure sensor
PLS
lubricatin
g module
fitted to
an
engine
cylinder.
Filter system
A generously dimensioned 40-micron
cylinder oil filter is arranged before the
lubricating modules. It effectively
removes any particles of dirt thereby
ensuring reliable operation of the
lubricating modules. A 12-litre buffer tank
is provided and its scaled sight glass
enables cylinder oil consumption
measurements of up to five litres. The
buffer tank also allows the filter to be
changed while the engine is running.
When the filter is dirty, the integrated
Control and monitoring system