Advanced Class

collaboration
Pro/NC-GPOST
innovation
global solutions
Advanced Training & Workshop November 2000

2000 PTC
Agenda
Product Review

General Overview
Questionnaire Overview
FIL Macros Overview
Advanced FIL Macro programming String manipulation Passing information to the CL file from Pro/NC REPEAT Disable/Enable registers REPLAC Debugging a post-processor POSTF functions Macro on motion Tape file re-direction POSTN Macros SPWNF Look-ahead strategy
2000 PTC
File I/O
Agenda
Advanced Machine Configuration

3,4-axis Milling machine
5 Axis milling machine Standard kinematics Special kinematics _REPOS macro Punch-presses
4 Axis lathe 2-4 Axis Wire EDM
Merged post-processor Mill/turn Punch/Laser

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Agenda
Pro/NC-GPOST 2000i2 - build 280 Arc fitting Nurbs Fitting Auto-Clamp Miscellaneous FIL macro encrypting
Pro/NC-GPOST 2001
Workshop Conclusion Whats next ? How to work together ? request to Intercim
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collaboration
Pro/NC-GPOST
innovation
Product Review
global solutions
2000 PTC
What is Pro/NC-GPOST ?
Pro/NC-GPOST consists of 2 modules
OPTFILE : interactive program that builds NC post-processor
GPOST : produces final NC tape from the cutter location file generated by Pro/NC
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Pro/NC-GPOST FLOW
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What is Pro/NC-GPOST
DOCUMENTATION : GPOST and FIL manual
Documentation in HTML format on Pro/ENGINEER on-line CDROM
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SUPPORT : Email Post-processor Files A Send button is available in the File menu to start your Email system (MAPI) and attach the current option and FIL files to your email.
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RESSOURCE : PTConnector GPOST Web page

Link to PP database
Tutorials
Training materials Etc
http://internal.ptc.com/mkt/products/production_apps/nc_gpost/index.htm
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Pro/NC-GPOST SETUP

Pro/NC-GPOST is set by default (if installed) Config.pro option : NCPOST_TYPE = GPOST Store your PPs in s separate directory : GPOSTPP_DIR (default is Pro/E loadpoint/platform/gpost) Post-processor files : UNCX01.Pnn, UNCX01.Fnn, UNCL01.Pnn, UNCL01.Fnn, UNCX01.Mnn, UNCL01.Mnn *.TAP, *.LST, *.TL1 To start ProNC-GPOST questionnaire :
progpostq -sy:2 [-po=post name] -db:[path]
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Post-processor data files :
UNCX01.Pnn : Milling, wire EDM and punch data files UNCL01.Pnn : Turning data files
Post-processor macro (FIL) files :
UNCX01.Fnn : Milling, wire EDM and punch FIL files

UNCL01.Fnn : Turning FIL files
NC Tape File : *.TAP NC Listing File : *.LST Tooling File : *.TL1

(generated before the CL file processing)
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Execution error file name : *.ERR
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GPOST executable are found in $PRO_DIRECTORY/$MC/obj
for example : c:\ptc\proe2000i\i486_nt\obj
GPOST Data files are found in $PRO_DIRECTORY/$MC/gpost

for example : c:\ptc\proe2000i\i486_nt\gpost
Default for new posts are in $PRO_DIRECTORY/$MC/obj *.d00 : default option files used when creating a new post using the default (uncx01.f00, uncl01.f00, uncp01.f00 )
*.f00 : Default FIL files used when creating a new post (uncx01.f00, uncl01.f00, uncp01.f00
PTC interface kit is in $PRO_DIRECTORY/$MC/gpost System FIL files : uncmil.f00, unctur.f00,uncpun.f00, uncwir.f00, unclas.f00 Word files : uncmill.v00, unctur.v00, uncpun.v00, uncwir.v00, unclas.v00
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Default POST library in $PRO_DIRECTORY/$MC/gpost (uncx01.dnn and uncl01.dnn )
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QUESTIONNAIRE
Microsoft type menu driven interface Extensive documentation
No licensing required Text based on UNIX
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Pro/NC-GPOST GUI Optfile screen is divided in 4 main areas
Pull Down Menu Toolbar
Main menu
Main Panel
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QUESTIONNAIRE Inch and metrics units Absolute and incremental output Travel limits checking Sequence numbering Listing file customization G/M codes Work-address format Circular and Helical interpolation Drilling cycles (emulation if needed) Cutter and fixture compensation Motion analysis Feedrates control: uPM, uPr and 1/T Tool change sequence Spindle control
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Pro/NC-GPOST GUI The Toolbar
The toolbar contains standard shortcuts for frequently used menu commands. You can hide or show the toolbar using View/Toolbar command. To identify a button on the toolbar, just point at it to pop up a tooltip The toolbar also displays the option file being edited
New File File Open Close File Save File Help Cancel Edit Decrease size Main Panel Increase size Main Panel
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Pro/NC-GPOST GUI The Main Menu Area
The Main Menu Area is used for selecting the different post-processor function categories to modify
To select a category, click on the category title.
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Pro/NC-POST GUI The Main Panel Area

Change according to the current category selected. Multiple tabs available for selection at the top of the main panel.
To select a different sub-panel, just click on its tab
Different mechanisms are available to input data
Selection Box
Register Box
Edit Box Function Code Box
Spin Button
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Check Box
ASCII Character Box

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QUESTIONNAIRE : Did you know ? Speed-up development with CNC defaults
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QUESTIONNAIRE : Did you know ? Register format and position : match an existing NC program % sample tape O1234 N1(OBR-11-T/G137-A- ) Register Addresses N2(TOOL NAME : D6_CDR)
Register Output Order
N3T02 N4S2000M03 N5M51 N6G0X-145.42Y-46.351 N7G81G98X-145.42Y-46.351Z-5.101R01=5.F200P5000 .
Register Format
Register Alias Space between Register

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QUESTIONNAIRE : Did you know ? G Codes / M Codes

NA stands for Not Available : the function is not available NR stands for Not Required : the function is available but the code is not required
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QUESTIONNAIRE : Did you know ?
Motion Analysis : Plunge : G0 X Y Z
Retract : G0 Z XY
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Operator Messages : Convert Pro/NC PPRINTs in operator message The output is going to include a / i.e. : ( / TOOL NAME : FEM1)
Add the following lines in your FIL macro : T1=TEXT/( / T2=TEXT/( REPLAC/T1,T2 ( / TOOL NAME : FEM1)
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(TOOL NAME : FEM1)

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Coolant starts with next Z This applies to both COOLNT/ON and OFF . A FIL macro can fix this :
CIMFIL/ON,COOLNT $$ Macro to ignore the COOLNT $$ options (HIGH, LOW, ...) and process the COOLNT with the next motion , except COOLNT/OFF DMY=POSTF(12,4) TYP=POSTF(7,4) IF (TYP.EQ.ICODEF(OFF)) THEN DMY=POSTF(2,1,3425,0) $$ output now (set INTCOM 3425 to 0) ELSE DMY=POSTF(2,1,3425,1) $$ output with next motion ENDIF DMY=POSTF(13) $$ Process CIMFIL/OFF
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QUESYTIONNAIRE : Did you know ?
Feedrate 3 types of feedrate : uPM uPR 1/T : Inverse time feedrate used with a rotary move Options to define : Feedrate codes Feedrate Register Code and Format Min, Max values Inverse time calculation method
Inverse time feedrate : When combined linear/rotary motion exist, most good CNC controls require the inverse of the amount of time necessary to make the move
F(code) = 1 (minute) / (time = 3D distance / velocity)
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CYCLEs Pro/E syntax automatically supported G codes Motion types Registers
Support for return G codes by macro (see macro library, Questionnaire in 2001) Support for CSINK cycle :
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$$ Support for CSINK cycle : output G81 for a CSINK cycle DMY=POSTF(2,1,471,81) $$ Set INTCOM 471 to 81
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NC Tape Header and Footer

Percent sign at the beginning Program number Date and time Safe startup code Safe startup code
% O1234 (Date:07/01/00 Time:10:45:38) G90G40G80 G49G17
CIMFIL/ON,MACHIN XX=POSTF(13) DD=TEXT/TIMES INSERT/(,DD,)$ INSERT/G90G40G80$ INSERT/G49G17$ CIMFIL/OFF

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BEHIND THE QUESTIONNAIRE : The questionnaire gives access to a limited number of PP settings Common Variables
Optfile provides access to all the internal variables of the postprocessor.
These variables can be set during the creation of the post-processor but also dynamically during the execution of the post-processor (POSTF)
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COMMON VARIABLES : 3 types
INTCOM : Integer values DBLCOM : real values RELCOM : real values
INTCOM number range is 1 - 5000 Including PLABEL from 1831 to 1930

RELCOM number range is 1 - 902 DBLCOM number range is 1 - 2000
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EXAMPLE of COMMON VARIABLES How to make a Tape break based on length of tape ?

Search for break to find which variable to set Set the variables (10 chars / inches) : DBLCOM 671 : maximum length (in feet or meters) DBLCOM 672 : minimum length DBLCOM 747,748, 749 : XYZ retract at break
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FIL MACRO LANGUAGE
FIL : Factory Interface Language allows : Add, delete or modify CL data Alter post-processor output Add or modify APT vocabulary words Read or write data into/from files Call other applications
CL File
FIL
UNCL01.Fnn UNCL01.Pnn
Lathe G-Post
MULTAX G-Post
UNCX01.Fnn UNCX01.Pnn
MCD File
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FIL MACRO LANGUAGE
Like any programming language FIL is composed of Variables Labels operators Functions String manipulation functions Logic statements Macro Definition File I/O Plus some special features : CL Commands Post-processor functions
CIMFIL/ON,FINI XX=POSTF(20) $$ END OF PROGRAM INSERT/G91G28Z0.$ INSERT/G28X0.Y.$ INSERT/M30$ XX=POSTF(21) XX=POSTF(13) CIMFIL/OFF
FTOOL=0 G=7;X=24;Y=25 CIMFIL/ON,LOADTL XX=POSTF(20) IF (FTOOL.NE.0) THEN INSERT/G91G28Z0$ ENDIF FTOOL=1 XX=POSTF(21) XX=POSTF(13) REPEAT/X,Y,G,90,ALL CIMFIL/OFF
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INTRODUCTION TO FIL MACRO LANGUAGE FIL file consists of 2 sections : FIL Subroutines Starts by CIMFIL/ON,major_word or CIMFIL/ON, type, [subtype] Ends by CIMFIL/OFF Each FIL subroutine must be unique Global section Initialized at the beginning of the execution Available in any FIL sub-routine
Maximum 72 columns in a line Not case sensitive The SYN command allows to create alternate spelling for FIL command SYN / new spelling, vocab, new spelling, vocab,
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INTRODUCTION TO FIL MACRO LANGUAGE Sample FIL File
$$ ******************************************************************** $$ * VARIABLES SECTION * $$ ******************************************************************** $$ REDEF/ON $$ Variable redefinition OK $$ Addresses A=1;B=2;C=3;D=4;E=5;F=6;G=7;H=8;I=9;J=10;K=11;L=12;M=13;N=14 O=15;P=16;Q=17;R=18;S=19;T=20;U=21;V=22;W=23;X=24;Y=25;Z=26 $$ PARTNO %PARTN=TEXT/'DEFAULT NAME' $$ Simulation ALIAS/%simul_on,DMY=POSTF(2,1,1867,1) ALIAS/%simul_off,DMY=POSTF(2,1,1867,0) ALIAS/%output,DMY=POSTF(13)
$$ PPFUN/8,ALL,OFF $$ PPFUN/8,ALL,ON $$ OUTPUT
$$ ******************************************************************** $$ * CIMFIL SECTION * $$ ******************************************************************** $$ ************************************************************* PARTNO CIMFIL/ON,PARTNO $$ This FIL is used to store the PARTNO in %PARTN %PARTN=TEXT/CLW $$ Extract text argument %PARTN=TEXT/OMIT,%PARTN,1 $$ Remove trailing blank %output $$ Process CIMFIL/OFF $$ ************************************************************* MACHIN CIMFIL/ON,MACHIN %output $$ process, nothing output before it ! $$ Machine Startup $$ PPRINT/%PARTN $$ output the PARTNO $$ $$ End Machine Startup CIMFIL/OFF
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INTRODUCTION TO FIL MACRO LANGUAGE Variables Real, String, Geometric:TOOL1=12 ; NAME=TEXT/HELLO Max 6 Alphanumeric characters REDEF/ON to allow redefinition of variables Array definition : RESERV/TOOLID,30 ; TOOLID(1)=12 Label : Max 6 Alphanumeric characters : POS10) Scalar assignment : Symbol = Number Arithmetic Operators : + - / * ** ( ) Logical Operators : .AND. .OR. .GT. .LT. .GE. .LE. .EQ. .NE. .NOT.
$$ is a comment line $ at the end of a line indicates continuation on the next
line
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; terminates current statement.

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INTRODUCTION TO FIL MACRO LANGUAGE

Motions & CL commands Functions function_nameF (arguments) For example : SQRTF(real), COSF(angle), MAXF(real1, ) String manipulation string_var = TEXT / string1, string2, . Search & Replace :
newstr = TEXT / MODIFY, oldstr, searchstr, replacestr, nbtimes
Remove blank
newstr = TEXT / OMIT, oldstr, option ( with option=1 for trailing blank, =2 leading blanks, 3 for all)
Extract a sub-string
newstr = TEXT / RANGE, oldstr, startpos, endpos
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Get the date : T1 = TEXT / TIMES Get the CL file name and path : CLNAME = TEXT / PART
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String manipulation Add non printing characters : newstr = TEXT / CONVS, ascii_val Conversion to string :
Integer to string : string = TEXT / CONVI, integer, num_char Real to string : string = TEXT / CONVF, real, num_char, decimal
string = TEXT / CONVF, real, num_char, decimal, sign, point, zero
Flow control IF-THEN-ELSE

CASE DO
IF (logical expression) THEN statement(s) ELSE statement(s) ENDIF

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DO / label, do_variable=initial_value, final_value, [incr] Statement(s) CASE / variable Label) WHEN / value statement(s) . WHEN/OTHERS Statement(s) ENDCAS
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INTRODUCTION TO FIL MACRO LANGUAGE :
ALIAS Command : create your own commands ALIAS / %OUTPUT, XX=POSTF(13) ALIAS / %FCL1, XX=POSTF(7,4) REPLAC Command : replace a string by another in the tape file T1=TEXT/( / ;T2=TEXT/(;REPLAC/T1,T2 T1=TEXT/G02;T2=TEXT/ARC CCW;REPLAC/T1,T2 REPEAT Command : issue a register and a value with the next occurrence of a register : X=24;Y=25;G=7;Z=26;H=8; REPEAT/X,Y,G,54,ALL $$ Output G54 with next X or Y REPEAT/Z,H,99 $$ Output H99 with next Z POSTN/OUT, : output a register D=4; POSTN/OUT,D,5,NEXT $$ Output D5 with next block
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POSTF allow access to the internal processing of the post-processor : rslt = POSTF ( function_type,arg1, arg2, argn) rslt is a real or a string that reports the result of the operation. Function_type is a two_digit number that represents the function type. There are 26 POSTF functions :
XX=POSTF(13) $$ process current CL rec. XX=POSTF(20) $$ Store current CL rec. XX=POSTF(21) $$ restore CL rec. XX=POSTF(5) $$ number of arguments in CL rec XX=POSTF(7,position) $$ return value of argument at position TT=TEXT/CLW $$ return string argument (PPRINT,INSERT,..)
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INTRODUCTION TO FIL MACRO LANGUAGE Pro/NC CL record : 12 : SPINDL / RPM, 1500, CLW Internally stored as : 12,#2000,#1031 / #78 ,1500, #60 CIMFIL / ON, SPINDL NBARG = POSTF( 5) $$ NBARG=6 $$ Find type of the arguments TYPG4=POSTF(6,4) $$ equal 0 (minor word RPM) TYPG5=POSTF(6,5) $$ equal 1 (real 1500) $$ find value of the arguments VARG4=POSTF(7,4) $$ return 78 VARG5=POSTF(7,5) $$ return 1500 $$ Test if VARG4 is RPM IF (VARG4 .EQ. ICODEF(RPM)) THEN ..
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INTRODUCTION TO FIL MACRO LANGUAGE : Basic FIL Techniques
Always start your FIL file with a standard header : DMY=POSTF(24,1) $$ debug options PRINT/ON REDEF/ON $$ Allow redefinition of Var. $$ Addresses A=1;B=2;C=3;D=4;E=5;F=6;G=7;H=8;I=9;J=10;K=11;L=12 M=13;N=14O=15;P=16;Q=17;R=18;S=19;T=20;U=21;V=22; W=23;X=24;Y=25;Z=26 Output something at the beginning of the program CIMFIL/ON,MACHIN $$ nothing is ouputed to the tape before the $$ MACHIN statement is processed XX=POSTF(13) $$ Process do what you want to do here ... CIMFIL/OFF
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INTRODUCTION TO FIL MACRO LANGUAGE : Basic FIL Techniques
Ignore CL record CIMFIL/ON,major_word CIMFIL/OFF Do something after a CL record CIMFIL/ON,major_word XX=POSTF(13) $$ Process CL rec. do what you want to do here CIMFIL/OFF Do something before a CL record CIMFIL/ON,major_word XX=POSTF(20) $$ Save CL rec. do what you want to do here XX=POSTF(21) $$ restore CL rec. XX=POSTF(13) $$ process CL rec. CIMFIL/OFF
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The Secret of post-processing !

CHECK THE DETAILS : request and analyze a sample NC tape !
% O1234 (Date:07/01/00 Time:10:45:38) G90G40G80 G49G17 N1T01M6 S8000M3 G0G90X.0026Y0. G43Z1.H1M8 G1Z-.9809F100. X.0185Z-.9825 X.0461Z-.9911 X.126Z-1.0244 X.2315Z-1.0605 X.3216Z-1.0853 X.4174Z-1.1063 G2G18X.5194Z-1.1234I.123J.04 ...
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G0Z1 M5 M9 G91G28Z0. G28X0.Y0. N2T02M6 S10000M3 G0G90X0X0.3Y0. G43Z1.H2M8 G1Z.3F200 G0Z1. G91G28Z0. G28X0.Y0. M2 %
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GENERAL FORMATTING
DNC type format (no special characters at the beginning or end of tape) Decimal point, leading an trailing zeros T01 : tool change keep leading zero F0. X0. M3 G0 : remove trailing zero, decimal point for real, Interpolation : check the type for circle : G2 X Y I J : Circle using IJK, check machine programming manual for definition G0 Z then X Y : motion analysis No space between registers Message starts with ( and ends with )
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2000 PTC

NC TAPE HEADER
% O1234 (Date:07/01/00 Time:10:45:38) G90G40G80 G49G17 Percent sign at the beginning Program number Date and time Safe startup code Safe startup code
CIMFIL/ON,MACHIN XX=POSTF(13) DD=TEXT/TIMES INSERT/(,DD,)$ INSERT/G90G40G80$ INSERT/G49G17$ CIMFIL/OFF

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NC TAPE FOOTER
G91G28Z0. G28X0.Y0. M2 % Return Home Return Home End of tape Rewind tape
CIMFIL/ON,FINI XX=POSTF(20) INSERT/G91G28Z0.$ INSERT/G28X0.Y0.$ INSERT/M2$ XX=POSTF(21) XX=POSTF(13) CIMFIL/OFF
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TOOL CHANGE First tool change
N1T01M6 S8000M3 G0G90X.0026Y0. G43Z1.H1M8
Other tool change

G91G28Z0. G28X0.Y0. N2T02M6 S10000M3 G0G90X0X0.3Y0. G43Z1.H2M8
Questionnaire Tool change code (T and M) Length compensation (G43) and default offset H Coolant on first Z Macro CIMFIL on LOADTL
FTOOL=0 X=24 Y=25 G=7
CIMFIL/ON,LOADTL XX=POSTF(20) IF (FTOOL.NE.0) THEN INSERT/G91G28Z0.$ INSERT/G28X0.Y0.$ ENDIF FTOOL=POSTF(7,4) XX=POSTF(21) XX=POSTF(13) REPEAT/X,Y,G,90,ALL CIMFIL/OFF
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collaboration
Pro/NC-GPOST
innovation
Advanced FIL programming

global solutions
2000 PTC
Passing information to the CL file

There are two solutions to pass information to the CL file :
PPRINT Table :
PPRINT/ param name : value
CIMFIL/ON,PPRINT $$ Macro to extract and print $$ only the text after the : MESS=TEXT/CLW MESS=TEXT/OMIT,MESS,1 COLPOS=INDXF(MESS,COL) IF (COLPOS.NE.0) THEN LEN=CANF(MESS,1) NMESS=TEXT/RANGE,MESS,COLPOS+1,LEN PPRINT/NMESS ELSE DMY=POSTF(13) ENDIF CIMFIL/OFF
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Inserting CL commands
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Passing information to the CL file

Inserting CL commands major_word / minor_word, values, ..
CL Command can include parameters A user created parameter An NC sequence parameter A dimension from the design model A value calculated by an analysis feature
For example : VERIFY / ON PPRINT / DWELL : &DWELL:FID_1234
See example area_turning.zip and probing.zip

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Debugging a post-processor
To debug the post-processor you need to use the Listing file generated by GPOST (extension .LST )
In Pro/NC run the PP with the TRACE option to trace the CL records in the listing file
In Pro/NC-GPOST Optfile set the listing column display to non modal
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Debugging a post-processor
In FIL set the trace options PRINT/ON : trace the macro lines in the listing file DMY=POSTF(24,1) : print FIL ISN numbers, this will help you to find the FIL line creating the problem
Edit the Listing File Search for the word ERROR Check the ISN Number Go to the ISN number in the FIL header of the listing file
When the post-processor is ready for Production put the following commands in the FIL header to minimize the size of the FIL file : PRINT/OFF,IN ; DMY=POSTF(24,0)
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The TEXT Command

The TEXT statement is used to assign a symbol to a string of characters. Symbol = TEXT / string, string1, string2, stringn
Search & Replace: the MODIFY option allows to perform a search/replace on a string :
newstr = TEXT / MODIFY, oldstr, searchstr, replacestr, nbtimes
Remove blanks: the OMIT option allows to remove blank from a string :
newstr = TEXT / OMIT, oldstr, option (where option =1 for trailing blanks, =2 for leading blanks, =3 for all blanks)
Note : Each time you want to print a text string coming from the CL file, do not forget to use : TXT=TEXT/CLW, TXT=TEXT/OMIT,TXT,1
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The TEXT Command
Extract a sub-string:
newstr = TEXT / RANGE, oldstr, startpos, endpos
Add non printing characters:

newstr = TEXT / CONVS, ascii_val
Example: EOT=TEXT/CONVS,4 $$ EOT for Maho
Get current date and time:

T1 = TEXT/TIMES [,0] >2 digits years T1=TEXT/TIMES,1 > 4 digits year
Get CL file name:

CLNAME = TEXT / PART
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The TEXT Command

EXAMPLE $$ extract the date or the time T1=TEXT/TIMES T2=TEXT/ SPOS=INDXF(T1,T2) $$ return the date and time $$ one space string $$ position of space in T1
$$ extract the date from T1 (date and time) TDATE=TEXT/RANGE,T1,1,(SPOS-1) $$ TLEN=CANF(T1,1) $$ string length $$ Extract the time from T1 TTIME=TEXT/RANGE,(SPOS+1),TLEN
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The TEXT Command

T1=TEXT/CONVI,12,4 R1=12.345678 T1=TEXT/CONVF,R1,7,4 T2=TEXT/CONVF,R1,8,3 $$ -> T1 is 12
$$ -> T1 is 12.3456 $$ -> T2 is 12.345
R2=1234567.8912 T1=TEXT/CONVF,R2,8,3 $$ -> Error it is not possible

R3= 0.01236 T1=TEXT/CONVE,R3,12,6 $$ -> .123600-01
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The TEXT Command

CLNAME = MACRO / $$ Macro to extract CL file name without extension and path PRG=TEXT/PART $$ Strip-out absolute path in CL file name (Unix and NT) PRGLEN=CANF(PRG,1) DO/SLASH,LOOPV=PRGLEN,4,-1 1CHAR=TEXT/RANGE,PRG,LOOPV,LOOPV ASCII=ICHARF(1CHAR) IF(ASCII.EQ.47.OR.ASCII.EQ.92)THEN PRG=TEXT/RANGE,PRG,LOOPV+1,PRGLEN JUMPTO/OK1 ENDIF SLASH)CONTIN OK1)CONTIN
.. To continue ...
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The TEXT Command

... $$ Strip out extensions and convert name to uppercase PGNAME=TEXT/' ' PRGLEN=CANF(PRG,1) DO/DOT,LOOPV=1,PRGLEN,1 1CHAR=TEXT/RANGE,PRG,LOOPV,LOOPV ASCII=ICHARF(1CHAR) IF(ASCII.EQ.46)THEN JUMPTO/OK2 ELSE IF(ASCII.GE.97.AND.ASCII.LE.122)THEN PGNAME=TEXT/PGNAME,(TEXT/CONVS,ASCII-32) ELSE PGNAME=TEXT/PGNAME,1CHAR ENDIF ENDIF DOT)CONTIN OK2)CONTIN CLNAM=TEXT/OMIT,PGNAME,2 TERMAC
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The TEXT Command

String Conversion
Integer to string: string = TEXT / CONVI, integer, num_chars Real to string (fix point notation): string = TEXT / CONVF, real, num_chars, decimal string = TEXT / CONVF, real, num_chars, decimal, $ sign, point, zero
Exponential notation: string = TEXT / CONVE, real, decimal
Upper Case, Lower Case

string = TEXT / UP, string to convert string = TEXT / LOW, string to convert
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Note : In either case, string will be right-justified
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The TEXT Command

T1=TEXT/CONVI,12,4 R1=12.345678 T1=TEXT/CONVF,R1,7,4 T2=TEXT/CONVF,R1,8,3 $$ -> T1 is 12
$$ -> T1 is 12.3456 $$ -> T2 is 12.345
R2=1234567.8912 T1=TEXT/CONVF,R2,8,3 $$ -> Error it is not possible

R3= 0.01236 T1=TEXT/CONVE,R3,12,6 $$ -> .123600-01
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The TEXT Command

EXAMPLES OF CONVERSION IZERO = MACRO / VAL,SIZE $$ Format an integer with leading zero $$ VAL is the value to format $$ SIZE is the size of the register RETVAL=TEXT/CONVF,VAL,SIZE,0,0,1,1 TERMAC
IREAL = MACRO / VAL,DECIM $$ Format a real with decimal point $$ no leading and trailing zero $$ DECIM is the number of digits after decimal point RETVAL=TEXT/CONVF,VAL,8,DECIM,0,0,4 TERMAC CALL/IZERO,VAL=2,SIZE=3 INSERT/T,RETVAL $$ Will print T002 CALL/IREAL,VAL=12.34567,DECIM=3 INSERT/X,RETVAL $$ Will print X12.345
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The TEXT Command

Example : techniques to output lower and upper case together :
$$ LOWER CASE ALPHA A-Z LCA=097;LCB=098;LCC=099;LCD=100;LCE=101;LCF=102 LCG=103;LCH=104;LCI=105;LCJ=106;LCK=107;LCL=108 LCM=109;LCN=110;LCO=111;LCP=112;LCQ=113;LCR=114 LCS=115;LCT=116;LCU=117;LCV=118;LCW=119;LCX=120 LCY=121;LCZ=122 $$ $$ $$ OUTPUT COMBINED LOW/UP CASE TEXT CIMFIL/ON,LOADTL DMY=POSTF(20) $$ SAVE LOADTL $$ ALL INSERTS ARE SAME $$ TYPE-1 INSERT/'T',(TEXT/LOW,(TEXT/'his is a ')),$ 'T',(TEXT/LOW,(TEXT/'est')),'$'
$$ TYPE-2 INSERT/'T',(TEXT/LOW,(TEXT/'HIS IS A ')),$ 'T',(TEXT/LOW,(TEXT/'EST')),'$' $$ TYPE-3 USING CONTIN CHAR INTCOM(1951)=92 (BACKSLASH \) INSERT/'T\$' SEQNO/OFF INSERT/(TEXT/LOW,(TEXT/'his is a \$')) INSERT/'T\$' INSERT/(TEXT/LOW,(TEXT/'est')) INSERT/'$' SEQNO/ON $$ TYPE-4 T1=TEXT/'T',(TEXT/LOW,(TEXT/'HIS IS A ')),$ 'T',(TEXT/LOW,(TEXT/'EST')),'$' INSERT/T1 $$ TYPE-5 T1=TEXT/'T',(TEXT/LOW,(TEXT/'HIS IS A ')) T2=TEXT/'T',(TEXT/LOW,(TEXT/'EST')) INSERT/T1,T2,'$' $$ TYPE-6 T1=TEXT/'T',$ CONVS,LCH,$ CONVS,LCI,$ CONVS,LCS,$ ' ',$ CONVS,LCI,$ CONVS,LCS,$ ' ',$ CONVS,LCA,$ ' ',$ 'T',$ CONVS,LCE,$ CONVS,LCS,$ CONVS,LCT INSERT/T1,'$'
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Functions in Pro/NC-GPOST
The general syntax is :
function_nameF (arguments)
Examples:

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ABSF(n) : absolute value of a real
ATANF(tangent) : arctangent of an angle

COSF(angle) : cosine (degrees) INDXF (string1, string2) : index of a sub-string
MAXF(real1, real2, ) largest value

SQRT(real) : square root SCALF (string) : convert to real Not documented : ACOSF, ASINF
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POSTF Functions
POSTF allow access to the internal processing of the postprocessor :
rslt = POSTF ( function_type,arg1, arg2, argn)
rslt is a real or a string that reports the result of the operation. Function_type is a two_digit number that represents the function type. There are 27 POSTF functions.
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POSTF Functions
Get Common value rslt = POSTF (1, type, location)
rslt : common value returned

type : 1:INTCOM 2:RELCOM 3:DBLCOM location : common location number to get
Set Common value

rslt = POSTF (2, type, location, value) rslt : 0
type : 1:INTCOM 2:RELCOM 3:DBLCOM location : common location number value : value to be stored in the common location
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POSTF Functions
EXAMPLES : $$ get current MXRPM programmed $$ this is RELCOM 1 MRPM=POSTF(1,2,1) $$ Get current Feed mode $$ This is INTCOM 492 FMODE=POSTF(1,1,492) $$ return G94 or G93 REDEF/ON $$ allow redefinition of DMY $$ Change G codes for circle CLW and CCLW $$ There are INTCOM 498(CCLW) and 499(CLW) DMY=POSTF(2,1,498,13) $$ CCLW is G13 DMY=POSTF(2,1,499,12) $$ CLW is G12
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POSTF Functions
EXAMPLES : $$ Multiply the X value by -2 XX = POSTF(2,3,486,-2) $$ Get RAPID flag RAP = POSTF(1,1,856) IF (RAP.EQ.ICODEF(ON)) THEN $$ We have a RAPID move ELSE $$ We have a feed move ENDIF
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POSTF Functions
PLABEL Command PLABEL / OPTION, number , TO, value
This command is used to access directly some of the INTCOMs : PLABEL / OPTION,1 ,TO,1 = POSTF ( 2,1,1831,1)
WARNING : PLABEL is a CL command (and will be treated by GPOST as a CL command) and POSTF a function. It is recommended to use POSTF(2 instead of PLABEL in a FIL macro
Examples :
PLABEL / OPTION, 19, TO , 0 $$ Do not check travel limits PLABEL / OPTION, 19, TO, 1 $$ Check travel limits PLABEL / OPTION, 19, TO, 2 $$ Check travel limits and call $$ _REPOS macro is needed PLABEL / OPTION, 65, TO, 2 $$ Special DPM for MILL/TURN PLABEL / OPTION, 88, TO, 1 $$ Axis registers non modal PLABEL / OPTION, 18, TO, 1 $$ remove redundant F code
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POSTF Functions
Set Common value to empty rslt = POSTF (3, type, location)
rslt : 0
type : 1:INTCOM 2:RELCOM 3:DBLCOM location : common location number to set
Test for Common empty

rslt = POSTF (4, type, location) rslt : 0:unused 1:empty
type : 1:INTCOM 2:RELCOM 3:DBLCOM location : common location number to check
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POSTF Functions
EXAMPLES :
G1 non modal $$ CLEAR PREV-G LOCATION AND FORCE G-OUTPUT CIMFIL/ON,5 $$ Empty last content of register G (7) : DMY=POSTF(3,3,(355+7)) DMY=POSTF(13) CIMFIL/OFF Output -0 instead of -360 DMY = POSTF(2,1,2706,0) $$ Output -0 instead of -360
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POSTF Functions
Output current post block rslt = POSTF(19) Get Machine number rslt = POSTF(22) rslt : machine number Move Common values rslt = POSTF(23, type, new_location, existing_location) rslt : 0 type : 1:INTCOM 2:RELCOM 3:DBLCOM new_location : new common location number existing_location : existing common location
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POSTF Functions
EXAMPLE
CL Command output alone on one NC block CIMFIL / ON, major_word XX = POSTF(19) $$ Purge current block XX=POSTF(13) $$ Process major word XX=POSTF(19) $$ Purge current block CIMFIL/OFF
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POSTF Functions
Get number of arguments of current CL record rslt = POSTF(5)
rslt : number of arguments

Get CL word type rslt = POSTF(6, location)
rslt : 0:minor word 1:real

location : argument number Get CL word value
2:text
rslt = POSTF(7, location) rslt : value location : argument number

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POSTF Functions
Pro/NC CL record : 12 : SPINDL / RPM, 1500, CLW Internally stored as : 12,#2000,#1031 / #78 ,1500, #60 CIMFIL / ON, SPINDL NBARG = POSTF( 5) $$ NBARG=6 CLREC = POSTF(7,1) $$ CLREC=12 $$ Find type of the arguments TYPG4=POSTF(6,4) $$ equal to 0 (minor word RPM) TYPG5=POSTF(6,5) $$ equal to 1 (real 1500) $$ find value of the arguments VARG4=POSTF(7,4) $$ returns 78 VARG5=POSTF(7,5) $$ returns 150 $$ Test if VARG4 is RPM IF (VARG4 .EQ. ICODEF(RPM)) THEN ..
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POSTF Functions
Get CL Text string = TEXT / CLW (function 8)
Load a minor word

rslt = POSTF(9, location, word) rslt : 0
location : argument to be set

word : integer code of minor word to be set Load a scalar rslt = POSTF(10, location, value) rslt : 0 location : argument to be set value : real value to set
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POSTF Functions
EXAMPLE
Do not process PPRINT with the word COMMENTS CIMFIL/ON,PPRINT $$ Start on all PPRINT $$ Do not process PPRINTs containing the word COMMENTS TXT=TEXT/CLW $$ extract the PPRINT text TEST=TEXT / COMMENTS OK = INDXF ( TXT, TEST) $$ Position of TEST in TXT IF (OK .EQ. 0) THEN $$ this is not the word COMMENTS $$ Process the PPRINT DMY = POSTF(13) ENDIF CIMFIL / OFF
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POSTF Functions
Set number of CL words rslt = POSTF(12, number_of_words)
rslt : 0
number_of_words : number of arguments Execute current CL record rslt = POSTF(13) Save current CL record rslt = POSTF(20)
Restore saved CL record

rslt = POSTF(21)
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POSTF Functions
EXAMPLE
Remove COOLNT options CIMFIL / ON , COOLNT $$ Starts on all COOLNT commands $$ Process only the first parameter of COOLNT (position 4) $$ by changing the number of arguments to 4 DMY = POSTF (12, 4) $$ Process the record DMY = POSTF (13) CIMFIL / OFF
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POSTF Functions
Read next CL record rslt = POSTF(14) rslt : 0=OK 1=Error Position to CL record rslt = POSTF(15, cl_rec_number) rslt : 0:OK 1=Error cl_rec_number : position to go to in CL file Control CIMFIL/ON rslt = POSTF(26,class, sub-class, status) rslt : 0 class : class of PP word sub-class : sub-class of PP word status : 0:disabled 1:enabled
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REPLAC Command
The REPLAC command allows to edit/modify the tape output block : REPLAC / string, replace_string, [nb_times nb_block] REPLAC / string, replace_string, wild_card, [nbt, nbb] REPLAC / string, OFF REPLAC / OFF
REPLAC is a FIL command

REPLAC are applied in the order of definition
Typical Applications
Change the order of output of G codes, for example for cycles : G81G99 to G99G81, G82G99 to G99G82,
REPLAC/(TEXT/'G8?G99'),(TEXT/'G99G8?'),(TEXT/'?')
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REPLAC Command
Remove the / in PPRINT message :

T1=TEXT/( /;T2=TEXT/(;REPLAC/T1,T2
Add Excess zero :

XX1=TEXT/'. ';XX2=TEXT/'.0 ';REPLAC/XX1,XX2 XX1=TEXT/'-.';XX2=TEXT/'-0.';REPLAC/XX1,XX2 XX1=TEXT/'X.';XX2=TEXT/'X0.';REPLAC/XX1,XX2 XX1=TEXT/'Y.';XX2=TEXT/'Y0.';REPLAC/XX1,XX2 XX1=TEXT/'Z.';XX2=TEXT/'Z0.';REPLAC/XX1,XX2 XX1=TEXT/'P.';XX2=TEXT/'P0.';REPLAC/XX1,XX2 XX1=TEXT/'Q.';XX2=TEXT/'Q0.';REPLAC/XX1,XX2 XX1=TEXT/'R.';XX2=TEXT/'R0.';REPLAC/XX1,XX2 XX1=TEXT/'I.';XX2=TEXT/'I0.';REPLAC/XX1,XX2 XX1=TEXT/'J.';XX2=TEXT/'J0.';REPLAC/XX1,XX2 XX1=TEXT/'K.';XX2=TEXT/'K0.';REPLAC/XX1,XX2 XX1=TEXT/'F.';XX2=TEXT/'F0.';REPLAC/XX1,XX2
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REPEAT Command
The REPEAT Command is used to output an extra address and value automatically whenever a specific address is output. REPEAT / register1, register2, value, [ON or OFF]

register1 : register to force the output register2 : register to output
value : value for the register

ON : register2 will be output for every occurrence of register1 until OFF is programmed. REPEAT / register1, register2, ... Register_out, value, ALL In this case any occurrence of either register1, register2, registern will force the output of register_out with its value
Important : try to use REPEAT/OFF before a REPEAT to empty the REPEAT table
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REPEAT Command
Example of application : Output Spindle start with next Z
M=13;S=19;Z=26 CIMFIL / ON, SPINDL ARG1=POSTF(7,4) $$ first argument of SPINDL IF (ARG1 .NE. (ICODEF(OFF))) THEN DMY=POSTF(2,1,1867,1) $$ Disable tape output DMY=POSTF(13) $$ Process Spindl DMY=POSTF(2,1,1867,0) $$ Enable Tape output REPEAT / OFF REPEAT / Z, M, 3 $$ Output M3 with next Z $$ Get current Spindle speed (DBLCOM 10) SRPM=POSTF(1,3,10) REPEAT / Z, S, SRPM $$ Output Svalue with next Z ELSE DMY=POSTF(13) $$ Process SPINDL/OFF ENDIF CIMFIL / OFF
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REPEAT Command
Output fixture offset with next motion
CIMFIL/ON,SET $$ Macro on SET $$ Output fixture offset with next motion $$ Extract the fixture offset value IF (POSTF(6,5).EQ.1) THEN $$ Argument 2 is a real FIXT=POSTF(7,5) $$ output with next X or Y REPEAT/OFF REPEAT/X,Y,G,FIXT,ALL ENDIF CIMFIL/OFF
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REPEAT Command
5 Axis Milling machine with a special compensation : G1 X Y Z A B U V W
CIMFIL/ON,GOTO $$ Calculate U,V,W using tool vector and 1000 XX=POSTF(20) $$ Save CL rec $$ Extract tool vector IVAL=POSTF(7,9);JVAL=POSTF(7,10);KVAL=POSTF(7,11) TOT=IVAL+JVAL+KVAL $$ Only when in 5 axis mode not vertical ! IF ((KVAL.NE.1).AND.(TOT.NE.0)) THEN REPEAT/OFF UVAL=1000*IVAL;REPEAT/X,Y,Z,U,UVAL,ALL VVAL=1000*JVAL;REPEAT/X,Y,Z,V,VVAL,ALL WVAL=1000*KVAL;REPEAT/X,Y,Z,W,WVAL,ALL ENDIF XX=POSTF(21);XX=POSTF(13) CIMFIL/OFF
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The POSTN Command

The POSTN command allows to insert registers and values to the NC tape block POSTN / (IN or OUT), register_address, value, [NEXT] IN : Combine with existing block OUT : Create new block register_address : letter addresses, must be 1 through 26 to indicate the alpha characters A through Z. value : value for the register NEXT : output the register with next block POSTN / ALL will reset all the registers
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The POSTN Command

To Output G90 G70 G40 POSTN / OUT, G , 90 POSTN / OUT, G, 40 POSTN / OUT, G, 70
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Disable Tape output

INTCOM 1867 = PLABEL (37) is used to control tape output :
Simulation ON means CL record are processed but no output to the tape : XX=POSTF(2,1,1867,1)
Simulation OFF (default) means CL records are processed and tape is generated : XX=POSTF(2,1,1867,0)
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Disable Tape Output

EXAMPLE : Output Tool name on same line than tool change
CIMFIL/ON,PPRINT $$ Macro to store the tool name in a variable $$ to re-issue with the tool change TXT=TEXT/CLW $$ Text of message TEST=TEXT/'TOOL NAME' $$ Text to test for OKCOM=INDXF(TXT,TEST) IF (OKCOM.NE.0) THEN $$ This is a tool comment MESS=TEXT/OMIT,TXT,1 $$ Omit trailing blank COL=TEXT/':' COLPOS=INDXF(MESS,COL) $$ position of : in MESS LEN=CANF(MESS,1) $$ number of char in MESS NMESS=TEXT/RANGE,MESS,COLPOS+1,LEN $$ Extract from : to end ELSE DMY=POSTF(13) $$ Process ENDIF CIMFIL/OFF
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Disable Tape Output

CIMFIL/ON,LOADTL IF (OKCOM.EQ.0) THEN DMY=POSTF(13) $$ Process ELSE $$ Tool name programmed XX=POSTF(2,1,1867,1) $$ no tape output DMY=POSTF(13) $$ process tool change TNUM=POSTF(7,4) $$ Tool number XX=POSTF(2,1,1867,0) $$ re-activate tape output\ INSERT/'T',TNUM,'M6(',NMESS,')$' ENDIF CIMFIL/OFF
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Re-Direct Tape Output

POSTF(25,) can be used to re-direct the output of the tape and listing file to an auxiliary file POSTF(25, arg)
arg = 0 : default, normal post output

arg = 1 : re-direct output to auxiliary file arg = 2 : rewind the auxiliary file
MCOPY=MACRO/ $$ RELOAD CONTENT OF AUXILIARY FILE TEOF=TEXT/'ERROR$EOF $$ EOF text L10)CONTIN TXTAUX=TEXT/READ,PUNCH I1=CMPRF(TXTAUX,TEOF) IF(I1 .EQ. 1)JUMPTO/L90 INSERT/TXTAUX,'$' JUMPTO/L10 L90)CONTIN TERMAC
TEXT / READ, PUNCH and TEXT / READ, PRINT can be used to read the content of the auxiliary files.
Exercise : AGIE wire EDM element switching

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Macro on Motion
Macro on motion are started with : CIMFIL / ON, class, subclass or directly CIMFIL / ON, GOTO (Class 5000 , subclass 5) CIMFIL / ON, FROM (Class 5000, subclass 3) CIMFIL / ON, CIRCLE (Class 3000) Activation / Deactivation of macro on motion can be controlled with POSTF(26, )
XX=POSTF(26,5,5,1) : Activate macro on motion (default) XX=POSTF(26,5,5,0) : De-activate macro on motion

Note : POSTF(26, ) can be used to control activation/deactivation of any CIMFIL
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Macro on Motion
Motion Coordinates in Macro on GOTO CIMFIL / ON, GOTO XVAL = POSTF(7,6) YVAL = POSTF(7,7) ZVAL = POSTF(7,8) IVAL = POSTF(7,9) JVAL = POSTF(7,10) KVAL = POSTF(7,11) $$ Current position in CL coord. CURX = POSTF(1,3,350) CURY = POSTF(1,3,351) CURZ = POSTF(1,3,352) ...
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Macro on Motion
Support for Super GI on Makino :

G05P10000 : activate Super GI mode after first motion
G05P0 : de-activate Super GI mode before tool change

$$ Super GI mode ON:1 OFF:0 CIMFIL/ON,GOTO XX=POSTF(13) $$ Process SGI=1 INSERT/G05P10000$ $$ disable macro on GOTO XX=POSTF(26,5,5,0) CIMFIL/OFF
SGI=0
CIMFIL/ON,MACHIN XX=POSTF(13) $$ Process XX=POSTF(26,5,5,0) $$ disable macro on GOTO CIMFIL/OFF

CIMFIL/ON,LOADTL XX=POSTF(20) $$ Save CL rec. IF (SGI.NE.0) THEN SGI=0 INSERT/G05P0$ ENDIF XX=POSTF(21) $$ restore CL rec. XX=POSTF(13) $$ Process XX=POSTF(26,5,5,1) $$ Activate motion macro CIMFIL/OFF
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Macro on Motion
EXAMPLE : 3D Compensation Pro/NC can MODE / 3DCOMP, ON SPINDL / RPM, 1200.000000, CLW outputs RAPID GOTO / -2.6049664968, -1.6546238805, 2.0000000000 information for RAPID 3D compensation GOTO / -2.6049664968, -1.6546238805, 0.8683175847 / 12.000000, IPM for 3 axis surface FEDRAT GOTO / -2.6049664968, -1.6546238805, 0.6683175847 CUTCOM / ON milling GOTO / -2.3573283320, -1.6583390255, 0.5974283950, $
An additional vector defines the surface normal
Pro/NC-GPOST can process the information and a FIL macro is used to generate the output needed by the machine
0.0000000000, 0.0000000000, 1.0000000000, $ 0.0000000000, -0.9986295348, 0.0523359562 GOTO / -2.1057717020, -1.6616855756, 0.5335724151, $ 0.0000000000, 0.0000000000, 1.0000000000, $ 0.0000000000, -0.9986295348, 0.0523359562 . GOTO / -2.6000000000, 0.4860895490, 1.0000000000, $ 0.0000000000, 0.0000000000, 1.0000000000, $ 0.0000000000, 0.0000000000, 1.0000000000 CUTCOM / OFF GOTO / -2.6000000000, 0.4860895490, 2.0000000000, $ 0.0000000000, 0.0000000000, 1.0000000000, $ 0.0000000000, 0.0000000000, 1.0000000000 MODE / 3DCOMP, OFF
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Macro on Motion
EXAMPLE : 3D Compensation
Pro/NC-GPOST converts the ncl format

GOTO/x,y,z,i,j,k,l,m,n becomes CUTCOM/XYZ,I,j,k,l,m,n GOTO/x,y,z
A FIL macro is used to generate the output :

REDEF/ON
$$ Addresses A=1;B=2;C=3;D=4;E=5;F=6;G=7;H=8;I=9;J=10;K=11;L=12;M=13;N=14 O=15;P=16;Q=17;R=18;S=19;T=20;U=21;V=22;W=23;X=24;Y=25;Z=26

OKCOMP=0 LVECT=0 MVECT=0 NVECT=0 CIMFIL/ON,CUTCOM ARG1=POSTF(7,4) IF (ARG1.EQ.ICODEF(XYZ)) THEN $$ This is 3D compensation move LVECT=POSTF(7,8) MVECT=POSTF(7,9) NVECT=POSTF(7,10) XX=POSTF(26,5,5,1) ELSE XX=POSTF(26,5,5,0) ENDIF CIMFIL/OFF
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$$ To detect comp value $$ NX value of 3D comp. $$ NY value of 3D comp. $$ NZ value of 3D comp.
CIMFIL/ON,GOTO DMY=POSTF(20) $$ save record $$ Check if 3D Comp. IF (OKCOMP.EQ.1) THEN $$ output the register with the next block $$ (the motion processed by GPOST) POSTN/OUT,U,LVECT,V,MVECT,W,NVECT,NEXT ENDIF DMY=POSTF(21) $$ restore record DMY=POSTF(13) $$ process CIMFIL/OFF CIMFIL/ON,MACHIN XX=POSTF(13) XX=POSTF(26,5,5,0) CIMFIL/OFF
$$ extract L $$ Extract M $$ Extract N $$ Activate macro on Motion $$ De-activate macro on Motion
$$ Process $$ De-activate GOTO macro
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APT-Like MACRO in FIL

You can assign a name to a group of statements and subsequently cause them to be executed each time you call the name. The syntax is based on the APT macro call technique : macnam = MACRO / var1, var2, . Varn DDATE = MACRO Statements $$ Macro to insert the _TT = TEXT / DATE TERMAC PPRINT / _TT
TERMAC ... CALL / DDATE
date and time
CALL / macnam, var1=value1, varn=valuen

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APT-Like MACRO in FIL

Examples :
Macro to set the number of argument of a CL record :
SETARG = MACRO / NBARG $$ Macro to set the number of arguments $$ NBARG : number of argument after the / XXX=POSTF(12, NBARG+3) TERMAC
CIMFIL / ON, COOLNT $$ Remove COOLNT options (Low, High, ..) CALL / SETARG, NBARG=1 XX=POSTF(13) CIMFIL / OFF
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Look-ahead Technique
Key functions for look-ahead are :
ICODEF(MAJOR_WORD) : return the integer value of a minor word POSTF(7,1) : CL record position (line number) POSTF(7,2) : CL record class POSTF(7,3) : CL record sub-class
POSTF(7,(3+I)) : CL record ith argument

21:LOADTL/1,OSETNO,10 POSTF(7,1) = 21 POSTF(7,2) = 2000 POSTF(7,3)=1055 POSTF(7,4) = 1
POSTF(14) : get next CL record POSTF(15,clpos) : go the CL position clpos

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Look Ahead Technique

Generic Macro to find the next CL record
CLFIND = MACRO / CLTYPE, ARGNUM CLPOS=POSTF(7,1)+1 $$ Current CL position OKFIND=0 DO/ENDO1,ILOOP=1,10 DMY=POSTF(14) $$ Get next CL (TAPERD) CLC=POSTF(7,2) $$ Class of CL record SCL=POSTF(7,3) $$ sub-class of CL record For example to find the next tool number : ILOOP=1 $$ Stay in loop CC=ICODEF(LOADTL) IF(CLC.EQ.14000)THEN CALL/CLFIND,CLTYPE=CC,ARGNUM=1 $$ This is FINI IF (OKFIND.EQ.1) THEN NT=ARGVAL OKFIND=0 $$ CL not found ENDIF ILOOP=11 $$ Exit the loop ENDIF IF(CLC.EQ.2000.AND.SCL.EQ.CLTYPE) THEN $$ This is a CLTYPE cl record ARGVAL=POSTF(7,(3+ARGNUM)) $$ ARGNUMth parameter OKFIND=1 ILOOP=11 ENDIF ENDO1) CONTIN $$ End of DO loop $$ return initial position in CL RSLT=POSTF(15,CLPOS) TERMAC
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Macro to output machining time at the beginning of the tape
CIMFIL/ON,MACHIN $$ Macro to output machining time $$ At the beginning of tape $$ Process $$ Process MACHINE CLPOS=POSTF(7,1)$$ Current CL position $$ disable tape output DMY=POSTF(2,1,1867,1) $$ Set INTCOM 1867 to 1 $$ Loop in the CL ...
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... DO / ENDDO, ILOOP=0, 10 $$ Read next CL record DMY=POSTF(14) $$ Test if not FINI CLASS=POSTF(7,2) IF (CLASS.EQ.14000) THEN $$ This is FINI set ILOOP ILOOP=10 ELSE $$ Process DMY=POSTF(13) $$ Set ILOOP to 2 ILOOP=2 ENDIF ENDDO) ...
to 10
... $$ Go back at beginning CL DMY=POSTF(15,(CLPOS+1)) $$ Re-enable tape output $$ Set INTCOM 1867 to 0 DMY=POSTF(2,1,1867,0) $$ Insert the mfg time DBLCOM 495 TIM=POSTF(1,3,495) INSERT/'(MACHINING TIME : ',TIM,')$' CIMFIL/OFF
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Enable/Disable Registers
To disable a register you need to set the tape order of the register to 53

Tape order of register : INTCOM 1 to 26 XX=POSTF(2,1,intcom_val,53) to set the INTCOM to 53
To enable a register you need to reset its tape order to the initial value
Store the tape order of the register before disabling it : INTVAL = POSTF(1,1,intcom_val) Restore the tape order : XX=POSTF(2,1,intcom_val, intval)
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Enable/Disable Registers
Example : disable X & Y on the first cycle motion (GPOST repeats them automatically)
XREG=POSTF(1,1,24) YREG=POSTF(1,1,25) CIMFIL/ON,CYCLE XX=POSTF(13) CYCTYP=POSTF(7,4) IF (CYCTYP.NE.ICODEF(OFF)) THEN $$ Activate macro on GOTO XX=POSTF(26,5,5,1) ENDIF CIMFIL/OFF CIMFIL/ON,MACHIN XX=POSTF(13) $$ De-activate macro on GOTO XX=POSTF(26,5,5,0) CIMFIL/OFF
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CIMFIL/ON,GOTO $$ first motion after CYCLE $$ disable X and Y RSLT=POSTF(2,1,24,53) RSLT=POSTF(2,1,25,53) $$ Process the motion DMY=POSTF(13) $$ re-enable X and Y DMY=POSTF(2,1,24,XREG) DMY=POSTF(2,1,25,YRE ) $$ De-activate macro on GOTO XX=POSTF(26,5,5,0) CIMFIL/OFF
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Enable / Disable Registers

Macros to replace a register by another
MAD1=MACRO/ADR,STR $$ MAD1 IS A MACRO TO CHANGE LETTER ADDRESS TO STRING $$ ADR IS ADDRESS TO BE SET A=1,B=2 ETC $$ STR IS IS THE ALIAS STRING FOR EXAMPLE TB=TEXT/'R101=' L1=POSTF(1,1,ADR) L2=(9-1)*26+L1+2216-1 $$ GET JORDER(ADR) $$ COMPUTE JPARAD(X,9)
DMY=POSTF(2,1,L2,1)
DO/L10,N1=1,8 L2=(N1-1)*26+L1+2216-1 DMY=POSTF(3,1,L2)
$$ SET JPARAD(X,9)
$$ ALLOW UPTO 8CHARS $$ COMPUTE JPARAD(X,N) $$ SET JPARAD(X,N)=IEMPTY
IF(N1 .GT. CANF(STR,1))JUMPTO/L10 $$ SKIP IF OVER STRING LENGTH A1=ICHARF((TEXT/RANGE,STR,N1,N1)) $$ GET CHARACTER NUMBER DMY=POSTF(2,1,L2,A1) L10)CONTIN TERMAC
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$$ INSERT STRING(N)
Enable / Disable Registers

MAD2=MACRO/ADR $$ MAD2 IS A MACRO TO RESET THE LETTER ADDRESS BACK FROM A $$ STRING. ADR IS ADDRESS TO BE SET A=1,B=2 ETC L1=POSTF(1,1,ADR) $$ GET JORDER(ADR) L2=(9-1)*26+L1+2216-1 $$ COMPUTE JPARAD(X,9) DMY=POSTF(3,1,L2) $$ SET JPARAD(X,9)=IEMPTY TERMAC
$$ Replace Z by R101= Z=26 T1=TEXT/R101= CALL / MAD1, ADR=Z,STR=T1 $$ Reset Z to Z CALL / MAD2, ADR=Z
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File I/O
FIL provides the means to open, read and write from external files (maximum 2 at a given time) :
rslt = FILEF(fn,op,t1)
rslt : Result of operation (0:OK 1:Failed) fn: File number to be used (0, 1, 2, 3, or 4). If fn is 0, output is sent to the terminal. op: Operation to be executed = 1 Write one record from text string t1 to file fn. = 2 Open an existing file; file name is t1; fn must be 1 or 2. = 3 Open a new file; file name in t1; fn must be 1 or 2. = 4 Rewind file; t1 not required; fn must be 1 or 2. = 5 Close file; t1 not required; fn must be 1 or 2. = 6 Close and delete file; t1 not required; fn must be 1 or 2. = 7 Inquire if file exist; rslt will be set to 1 if file exist, otherwise rslt will be set to 0; fn must be 1 or 2.
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File I/O
FILEF(1,4,string) : Write directly to tape file
For example write a blank line to the tape file :
SP1=TEXT/ XX=FILEF(1,4,SP1)
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File I/O
Read from External file string = TEXT / READ, fn
Example : prompt during PP execution

CIMFIL/ON,MACHIN $$ Macro on MACHIN DMY = POSTF(13) $$ Process SEQNO/OFF $$ Stop sequence numbering MSG = TEXT/Program Number : [1111]' RSLT = FILEF(0,1,MSG) $$ Prompt user ANSW = TEXT/READ,0 $$ Read answer $$ Check if answer is just CR (Return) TVAL = TEXT/ANSW,'-' $$ Append - to the answer TCOMP = TEXT/'-' DIFF = CMPRF(TVAL,TCOMP) $$ Test is answer = IF(DIFF .EQ. 1)THEN INSERT/O1111$ $$ Default value ELSE INSERT/O,ANSW,$ ENDIF CIMFIL/OFF
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File I/O
Macro to read the tool file : *.tl1
This file is created automatically by GPOST before the processing of the CL file :

The first line is the number of tool changes in your CL file. In this case 3 tool changes. Each line there after is as follows:

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First value is the cl record number of the tool change Second value is the type of tool change, 1=LOADTL 2=TURRET Third value is the tool number Fourth value is the offset number Fifth value is the Z length from the LOADTL, 0= if TURRET Sixth value is the X gage from the TURRET, 0= if LOADTL Seventh value is the Y gage from the TURRET, 0= if LOADTL Eighth value is the CLW-CCLW from the TURRET, 1=CLW -1=CCLW, 0= if LOADTL Nineth value is the TURRET that is being indexed 1=front, 2=read, 3=saddle, 4=main, rail=5 and 0= if LOADTL
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File I/O
Reserv/#TLLST,100 $$ Tool List Data Statements, Default 100
_RdTL1 = Macro/ $$ this macro will read the .tl1 file and make a $$ a set of data statements named #TLLST and $$ sets a "number of tool changes" variable, #MXTLS #MXTLS = 0 $$ DEFAULT NUMBER OF TOOLS #FNAME = TEXT/PART $$ GET THE INPUT FILE NAME EXT=TEXT/'.NCL' IPOS=INDXF(#FNAME,EXT) $$ POSITION OF .NCL #FNAME = TEXT/RANGE,#FNAME,1,IPOS+3 $$ REMOVE THE EXTENSION #FNAME = TEXT/#FNAME,'.TL1' $$ ADD .TL1 EXTENSION #FEXST = FILEF(1,7,#FNAME) $$ CHECK IF FILE EXIST IF(#FEXST .EQ. 1)THEN $$ FOUND THE FILE #FOPEN = FILEF(1,2,#FNAME) $$ OPEN THE EXISTING FILE #TMPST = TEXT/READ,1 $$ READ THE 1ST LINE OF THE FILE #MXTLS = SCALF(#TMPST) $$ CONVERT TEXT TO SCALAR IF(#MXTLS .GT. 0)THEN $$ THERE IS SOME TOOL CHANGES LOOPST $$ LOOP BOUNDARY ...
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File I/O
... DO/#REDO,#NN=1,#MXTLS,1 $$ SET UP THE LOOP #TMPST = TEXT/READ,1 $$ READ THE NEXT LINE #TVAL1 = TEXT/RANGE,#TMPST,1,12 $$ 12 CHARS CL NUMBER #TNUM1 = SCALF(#TVAL1) $$ CONVERT TO SCALAR #TVAL2 = TEXT/RANGE,#TMPST,13,16 $$ 4 TYPE 1=LOADTL 2=TURRET #TNUM2 = SCALF(#TVAL2) $$ CONVERT TO SCALAR #TVAL3 = TEXT/RANGE,#TMPST,17,30 $$ 14 CHARS TOOL NUMBER #TNUM3 = SCALF(#TVAL3) $$ CONVERT TO SCALAR #TVAL4 = TEXT/RANGE,#TMPST,31,44 $$ 14 CHARS OFFSET NUMBER #TNUM4 = SCALF(#TVAL4) $$ CONVERT TO SCALAR #TVAL5 = TEXT/RANGE,#TMPST,45,58 $$ 14 CHARS Z LENGHT #TNUM5 = SCALF(#TVAL5) $$ CONVERT TO SCALAR #TVAL6 = TEXT/RANGE,#TMPST,59,72 $$ 14 CHARS X GAGE #TNUM6 = SCALF(#TVAL6) $$ CONVERT TO SCALAR #TVAL7 = TEXT/RANGE,#TMPST,73,86 $$ 14 CHARS Y GAGE LENGTH #TNUM7 = SCALF(#TVAL7) $$ CONVERT TO SCALAR #TVAL8 = TEXT/RANGE,#TMPST,87,89 $$ 3 CHARS #TNUM8 = SCALF(#TVAL8) $$ CONVERT TO SCALAR #TVAL9 = TEXT/RANGE,#TMPST,90,92 $$ 3 CHARS TURRET SELECTED #TNUM9 = SCALF(#TVAL9) $$ CONVERT TO SCALAR ...
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File I/O
... #TLLST(#NN) = DATA/#TNUM1,#TNUM2,#TNUM3, $ #TNUM4,#TNUM5,#TNUM6, $ #TNUM7,#TNUM8,#TNUM9 $$ BUILD THE DATA STATEMENT #REDO) CONTIN LOOPND $$ LOOP BOUNDARY ENDIF IF(#FOPEN .EQ. 0)THEN #FCLOS = FILEF(1,5) $$ CLOSE THE .TL1 FILE ENDIF ENDIF TERMAC
The data can be extracted with the OBTAIN function (after calling the macro) :
For example to extract the first tool number : OBTAIN, DATA / #TLIST(1),,,TNUM For example to extract the last tool number : OBTAIN, DATA / #TLIST(#MXTLS),,,TNUM
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SPWNF Command
The SPWNF command spawns a sub-process : SPWNF ( command, option)
command : text string containing the command line to be passed to the operating system option : processing option, 0:process after the FINI (available only in Pro/E 2000i2 build 280 or better), 1:wait for process to return to GPOST before continuing and 2:continue GPOST processing without waiting.
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SPWNF Command
Macro to rename the NC File
(there seems to be a bug (C and windows bug) and we cant run directly a command or a bat file from SPWNF, only an executable. A rbatfile.exe is provided to run batch file)
MRENTP=MACRO/ T1=TEXT/'XXRENXX.BAT' I1=FILEF(1,7,T1) $$ Check if file already exist IF(I1 .EQ. 1) THEN DMY=FILEF(1,2,T1) DMY=FILEF(1,6) $$ Close and delete ENDIF DMY=FILEF(1,3,T1) $$ Open a new file T1=TEXT/PART $$ CL file name and path T1=TEXT/UP,T1 $$ Put in upper case I1=INDXF(T1,(TEXT/'.NCL')) T1=TEXT/RANGE,T1,1,I1 $$ extract CL file name without extension T1=TEXT/T1,'TAP $$ Old tape extension
...
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SPWNF Command
$$ Create the batch file to run : new extension if .NC DMY=FILEF(1,1,(TEXT/'COPY ',T1,' *.NC')) DMY=FILEF(1,1,(TEXT/'DEL ',T1)) DMY=FILEF(1,5) $$ Close the bat file $$ Create command to run the bat file T1=TEXT/'C:\RBATFILE XXRENXX.BAT $$ Run the bat file after the end of execution of GPOST DMY=SPWNF(T1,0) TERMAC
Note : Another to do this, is to re-direct the output of the tape file to the auxiliary file (POSTF(25,1)) and in a CIMFIL on FINI read the auxiliary file and write it to a new tape file !
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collaboration
Pro/NC-GPOST
innovation
global solutions
Advanced Machine configuration
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Multi-axis Recommendations
Apply to Multi-axis Mill and Mill/Turn
CL File format : 4 Axis :ROTATE or MULTAX 5 Axis : MULTAX CL File accuracy : mfg_ijk_num_digits >= 8
Linear Tolerance (LINTOL) for 4 and 5 axis continuous
LINTOL Deviation
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Multi-Axis Milling Machines

Multi-axis milling machine with orthogonal axis :
Main kinematics directly available in the Questionnaire Look at the machine with all the axis at Zero Look at the axis of rotation, not the name of the register Primary axis is the axis that GPOST is going to try to resolve first : Table / Table configuration : Primary is the axis on which the part is going to be mounted Head / Head configuration : Secondary is the axis on which the tool is going to be mounted
Note : there are some errors on the machine graphics in Optfile so do not rely on them for the kinematics !
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Translate axis if needed : For example a configuration Table B / Table C is the same as Table B / Table A (B zero is translated by 90 deg.)
Note : you can use the new questionnaire V5.4 to create your post and run it with the Pro/NC-GPOST 2000i2 - build 280 or better
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Multi-Axis Milling Machines Pivot Distances
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Bostomatic type : A table / B head (supported directly in questionnaire for 2001)
Define a 5 axis machine B Table / A Head

FIL Macro to modify the kinematics : CIMFIL/ON,MACHIN DMY=POSTF(13) $$AB-BOSTOMATIC $$ TABLE/HEAD DMY=POSTF(2,1,2081,4) DMY=POSTF(2,1,2082,5) CIMFIL/OFF
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Right Angle Head or Dual Spindle Machine (Maho)
Create a 4 axis milling machine (rotary head A axis for example) Create a special register for the rotary axis : alias AAA, format 0
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Disable the AAA register in FIL : T1=TEXT/AAA;T2=TEST/;REPLAC/T1,T2
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Right Angle Head or Dual Spindle Machine (Maho)
In Pro/NC outputs MULTAX, the post will automatically orient the spindle in horizontal or vertical position Macro to output plan selection on LOADTL :
G17G18 = MACRO / $$ Check the tool vector of the next GOTO CLREC=POSTF(7,1)+1 $$ Current CL pos. DO / LOP1, ILOOP=1, 2 ILOOP=1 XX=POSTF(14) $$ Read next CL rec. CLASS=POSTF(7,2) IF (CLASS.EQ.5000) THEN $$ GOTO ILOOP=3 $$ Exit the loop NBARG=POSTF(5) $$ number of argument IF (NBARG.GT.8) THEN $$ MULTAX JVAL=POSTF(7,10) IF (JVAL.EQ.1) THEN GPLAN=18 ELSE GPLAN=17 ENDIF ELSE GPLAN=17 ENDIF ENDIF LOP1) CONTIN XX=POSTF(15,CLREC) $$ return to initial pos. TERMAC T=20;G=7 CIMFIL/ON,LOADTL $$ Macro will output $$ G17 T.. $$ or G18 T.. XX=POSTF(20) $$ Save CL rec CALL/G17G18 REPEAT/OFF REPEAT/T,G,GPLAN XX=POSTF(21) XX=POSTF(21) CIMFIL/OFF
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Multi-axis milling machine with non orthogonal axis
Nutating Heads are directly supported in the questionnaire
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Multi-axis milling machine with non orthogonal axis
Swiveling table like with MAHO are supported with FIL macro (Questionnaire in 2001)
FLEN=155.006/25.4 ANUT=45.0 TRNX=0.0 CIMFIL/ON,MACHIN DMY=POSTF(13) $$ CB-NUTATOR TABLE DMY=POSTF(2,3,635,FLEN) $$ PVTDST in Z DMY=POSTF(2,3,653,TRNX) $$ PVTD in X DMY=POSTF(2,3,881,ANUT) $$ NUTAT ANGLE CIMFIL/OFF
B40= and C40= registers output (feedrate calculation) can be controlled with DBLCOM 985 (register selection with INTCOM 2456, 2457)
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When the kinematics elements are defined, the second step is to define the behavior of the rotary axis
GPOST is always looking at the part stationary and the tool moving even in a table/table configuration
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Machine Limits : the _REPOS macro
Macro activated with PLABEL / OPTION, 19, TO, 2 CIMFIL/ON,MACHIN DMY = POSTF(13) PLABEL/OPTION,19,TO,2, CIMFIL/OFF Macro called each time a rotary limit is broken This is a generic macro that allow you to rewind the rotary axis and use the alternate solution Macro need to be customized for each case
_REPOS in the questionnaire for 2001

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THE _REPOS Macro
_REPOS=MACRO/
$$ SAVE CURRENT GOTO DMY=POSTF(20) $$ RETRACT Z-DISTANCE RTDIS=1 $$ GET LAST RAW CLPOS - NOT USED X1=POSTF(1,3,911) Y1=POSTF(1,3,912) Z1=POSTF(1,3,913) I1=POSTF(1,3,914) J1=POSTF(1,3,915) K1=POSTF(1,3,916) $$ GET ABC POSITION FROM PRES(A-C) A1=POSTF(1,3,292) B1=POSTF(1,3,293) C1=POSTF(1,3,294) $$ GET CYCLE FLAG ICY=POSTF(1,1,482) $$ UPDATE WARNING COUNT IWN=POSTF(1,1,1932) IWN=IWN+1 DMY=POSTF(2,1,1932,IWN) $$ GET PRIMARY AXIS IPRM=POSTF(1,1,2081)-3 $$ FIND AXIS THAT HIT LIMIT - NOT USED ILM=0 IF(POSTF(1,1,1) .NE. 53) THEN IF(A1 .LT. (POSTF(1,3,595)))ILM=1 IF(A1 .GT. (POSTF(1,3,601)))ILM=1 ENDIF IF(POSTF(1,1,2) .NE. 53) THEN IF(B1 .LT. (POSTF(1,3,596)))ILM=2 IF(B1 .GT. (POSTF(1,3,602)))ILM=2 ENDIF ... ... IF(POSTF(1,1,3) .NE. 53) THEN IF(C1 .LT. (POSTF(1,3,597)))ILM=3 IF(C1 .GT. (POSTF(1,3,603)))ILM=3 ENDIF $$ KILL CYCLE IF(ICY .EQ. 1) THEN CYCLE/OFF ENDIF $$ RETRACT TOOL AND INDEX PRIMARY AXIS DISPLY/NEXT PPRINT/' *** WARNING *** AXIS RE-POSITION BY TRAVEL LIMIT' GODLTA/RTDIS CASE/IPRM WHEN/1 ROTATE/AAXIS,INCR,180 WHEN/2 ROTATE/BAXIS,INCR,180 WHEN/3 ROTATE/CAXIS,INCR,180 ENDCAS SPINDL/OFF COOLNT/OFF STOP $$ ADVANCE TOOL BACK TO SAME POS SPINDL/ON COOLNT/ON GODLTA/-RTDIS IF(ICY .EQ. 1) THEN CYCLE/ON ENDIF $$ REDO GOTO POINT DMY=POSTF(21) DMY=POSTF(13) TERMAC
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Developing and testing a 5 axis milling post-processor First Validate the kinematics before working on the tape format (tool change, cycles, ) Test the kinematics in positioning with simple and known positions (cube !)
Initially without pivot distance to check the angular positions Then with pivot distance to check positions
Test continuous motions (Linearization) Test limits Then develop tape format Feedrate calculation ( 1/T ) Cycles ...
Inverse time feedrate : When combined linear/rotary motion exist, most good CNC controls require the inverse of the amount of time necessary to make the move
F(code) = 1 (minute) / (time = 3D distance / velocity)
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Multi-axis Lathes
NCL File from Pro/NC Processed by GPOST
HEAD / BOTH HEAD / 1 HEAD / 2 HEAD / OFF HEAD / hd, OPTION, op
HEAD / BOTH HEAD / 1 HEAD / 2 HEAD / OFF OP / op, HED, hd
FIL macro should start on the syntax generated by GPOST during its pre-processing of the CL file
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Multi-axis Lathes
Synchronized Lathes 2 Tapes Method
Can be done with two techniques Process two times the CL file
Macro on HEAD, FINI, MACHIN and OP Macro on HEAD, FINI, MACHIN and OP
Redirect output for tape 2 and write it in a second tap file
Synchronized Lathes by block : G13/G14 Method
Macro on HEAD and OP to generate the codes HEAD /1 for G13 and sequence number HEAD / 2 for G14 and sequence number OP / op, HED, hd to generate M(100+op)
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Multi-axis Lathes
For Example OKUMA : G13/G14 technique
CURHED=1 SEQ1=1 SEQ2=1 CIMFIL/ON,OP PVAL=100+POSTF(7,4) INSERT/'P',PVAL,'$' CIMFIL/OFF
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CIMFIL/ON,HEAD HSIDE=POSTF(7,4) IF ((HSIDE.EQ.1).AND.(CURHED.NE.1)) THEN $$ Store next sequence number to be output for Head 2 SEQ2=POSTF(1,1,2012) $$ INTCOM 2012 : next sequence number SEQNO/SEQ1,INCR,1 INSERT/' G13$' CURHED=1 ENDIF IF ((HSIDE.EQ.2).AND.(CURHED.NE.2)) THEN $$ Store next sequence number to be output for Head 1 SEQ1=POSTF(1,1,2012) SEQNO/SEQ2,INCR,1 INSERT/' G14$' CURHED=2 ENDIF ENDIF $$ Ignore the other HEAD commands CIMFIL/OFF
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Wire EDM
Pro/NC-GPOST supports

2 Axis Wire EDM
4 Axis Wire EDM XYUV Output

UV Definition : Abs,Incr, Incr from XY, Wire Height Definition DBLCOM 889
CIMFIL/ON,SET $$ SET / UPPER, Zhigh, LOWER, Zlow ZHIGH=POSTF(7,5) DMY=POSTF(2,3,889,ZHIGH) CIMFIL/OFF

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XYQR Output MULTAX Data Input only 2 contours input with FIL macros
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Wire EDM
AGIE CUTCOM Flip
GOTO / P1 GOTO / P2 GOTO / P3 G1 P2 G44 G1 P1 G40 G1 P3 G44
... $$ GOTO coordinates XVAL=POSTF(7,6);YVAL=POSTF(7,7);ZVAL=POSTF(7,8) $$ Mid point XMID=(XVAL-XPOS)/2;YMID=(YVAL-YPOS)/2;ZMID=(ZVAL-ZPOS)/2 $$ Redirect output XX=POSTF(25,1) SEQNO/OFF $$ Stop sequence numbering $$ Output in 2 motions GOTO/XMID,YMID,ZMID GOTO/XVAL,YVAL,ZVAL SEQNO/ON $$ restart sequence numbering $$ Reset output re-direction XX=POSTF(25,0) $$ Read back the two blocks BLK1=TEXT/READ,PUNCH BLK2=TEXT/READ,PUNCH $$ Flip the output and add CUTCOM codes INSERT/' ',BLK2,' G44$' INSERT/' ',BLK1,' G40$' $$ Issue the last G44 with the next X Y block $$ L is an extra register at the end of the MCD list $$ alliased to G REPEAT/X,Y,L,44,ALL TERMAC
$$ Addresses A=1;B=2;C=3;D=4;E=5;F=6;G=7;H=8;I=9 J=10;K=11;L=12;M=13;N=14 O=15;P=16;Q=17;R=18;S=19;T=20 U=21;V=22;W=23;X=24;Y=25;Z=26
AGIE=MACRO/ $$ This macro will split the GOTO $$ following a CUTCOM in 2 $$ and flip the order of output $$ This macro is called from the CUTCOM $$ Current position XPOS=POSTF(1,3,350);YPOS=POSTF(1,3,351) ZPOS=POSTF(1,3,352) $$ Read the GOTO or FEDRAT ?1 XX=POSTF(14) CLASS=POSTF(7,2) IF (CLASS.EQ.2000) THEN $$ This is the FEDRAT, process and read next CL XX=POSTF(13) XX=POSTF(14) ENDIF ...
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CIMFIL/ON,CUTCOM TYP=POSTF(7,4) IF (TYP.NE.ICODEF(OFF)) THEN CALL/AGIE ENDIF CIMFIL/OFF

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Punch Press
Punch presses are supported using FIL routines
2 Types of Punch press : Standard output (G1/G2/G3) (Trumpf, ... ) Polar Coordinates (Fanuc, Amada, Strippit, ...)
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Macros on CYCLE CYCLE / NIBBLE, STEP, step_value GOTO / start position GOTO / end position CYCLE / OFF CYCLE / NIBBLE, STEP, step_value GOTO / start position CIRCLE / GOTO / end position CYCLE / OFF
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Punch Press
Macro for Sheet size
GETSIZ = MACRO / $$ Macro to find the sheet size $$ PPRINT / SIZE : xval X yval X thickness $$ PPRINT before the first LOADTL $$ Return OKSIZ 0:not found 1:found CLPOS=POSTF(7,1)+1 $$ Current CL position TSIZE=TEXT/'SIZE' COLON=TEXT/':' XMULT=TEXT/'X' DO / ENDO1, ILOOP=1, 10 DMY=POSTF(14) $$ read next CL record CLC=POSTF(7,2) $$ CL rec class SCL=POSTF(7,3) $$ CL rec sub-class IF (CLC.EQ.2000.AND.SCL.EQ.ICODEF(LOADTL))THEN OKSIZ=0 $$ PPRINT/SIZE not found ILOOP=11 $$ Exit the loop ELSE IF (CLC.EQ.2000.AND.SCL.EQ.ICODEF(PPRINT)) THEN TPPR=TEXT/CLW $$ PPRINT text TPPR=TEXT/OMIT,TPPR,1 $$ Omit trailing blanks OKSIZ=INDXF(TPPR,TSIZE) $$ look for word SIZE IF (OKSIZ.NE.0) THEN ILOOP=11 $$ Exit the loop $$ Extract the sheet size ICOL=INDXF(TPPR,COLON) $$ Position of : ILEN=CANF(TPPR,1) $$ Length of string TPPR=TEXT/RANGE,TPPR,ICOL+1,ILEN ...
2000 PTC
... IX=INDXF(TPPR,XMULT) $$ First X STX=TEXT/RANGE,TPPR,1,IX-1 $$ Extract X ILEN=CANF(TPPR,1) $$ Length of string TPPR=TEXT/RANGE,TPPR,IX+1,ILEN $$ second X ILEN=CANF(TPPR,1) $$ Length of string IX=INDXF(TPPR,XMULT) $$ Position of first X STY=TEXT/RANGE,TPPR,1,IX-1 $$ Extract Y STZ=TEXT/RANGE,TPPR,IX+1,ILEN $$ Extract Z $$ Debug : INSERT/'STX=',STX,'STY=',STY,'STZ=',STZ,'$' $$ Conversion to real XSIZE=SCALF(STX) YSIZE=SCALF(STY) ZSIZE=SCALF(STZ) ELSE ILOOP=1 $$ Continue the loop ENDIF ELSE ILOOP=1 $$ Continue the loop ENDIF ENDIF ENDO1) CONTIN $$ return initial position in CL RSLT=POSTF(15,CLPOS) TERMAC
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Merged Post-processor
Merged post-processors can be used for : Mill/Turn Punch/Laser Special machine Multiple processes One for each post : generate a clfilename.Pui tape file for each post
One for the merging post : used to merge the *.Pui tape file in one tape file : *.tap
Setup of merged PP One main PP with the list of all the PPs (creates UNC?01.Mnn)
2000 PTC
All the PPs need Merged Post checked
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Merged Post-processor : Basic Mill/Turn ZXC

Turning functionality

2 Axis Lathe post-processor Create the list of Merged PPs
Milling functionality
Polar Coordinates ZXC : Machine type Radial axis

Change TURRET in LOADTL :
CIMFIL/ON,TURRET XX=POSTF(9,3,(ICODEF(LOADTL))) XX=POSTF(13) CIMFIL/OFF
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CIMFIL on MODE to issue switching codes
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Merged Post-processor : Advanced Mill/Turn : ZXYC, ZXYCB, ...

More than one milling post can be used MODE/MILL,ppnumber and MODE/TURN, ppnumber used to switch between PP MODE macro can be used to manually switch the post processors :
CL file : MODE/MILL,code or minor word FIL File : CIMFIL/ON,MODE MACH=POSTF(7,4) IF (MACH.EQ.ICODEF(MILL)) THEN OPTION=POSTF(7,5) CASE/OPTION WHEN/1 $$ or ICODEF(minor_word) $$ Call UNCX01.F01 MODE/MILL,1 WHEN/2 $$ Call UNCX01.F10 MODE/MILL,10 ...
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collaboration
innovation
Pro/NC-GPOST 2000i2
Build 2000280
global solutions
2000 PTC
Pro/NC-GPOST 2000i2 build 280

This is a special build
The questionnaire (OPTFILE) is the same than previous version The run-time (GPOST) is equivalent to Pro/NC-GPOST 2001 New functionality available through macro !
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Miscellaneous
Macro on REMARK : all the $$ text in Pro/E CL file are converted automatically to REMARK / text : CIMFIL/ON,REMARK TXT=TEXT/CLW TXT=TEXT/OMIT,TT,1 .
$$ Extract text $$ Remove trailing blank
Control Pivot point output for 5 axis Head/Head machine : INTCOM(1510) = 0, Output at pivot control point (default) = 1, Output at spindle face The output of the ABC axis can now be suppressed with the CYCLE/ commands INTCOM(4337) = 0 Repeat ABC axes with new CYCLE = 1 Do not repeat ABC axes with new CYCLE
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Miscellaneous
Machining Time DBLCOM(0989) DBLCOM(0990) DBLCOM(0991) DBLCOM(0992) DBLCOM(0993) = Time for feedrate motion = Time for rapid motion = Time for dwell = Time for tool change = Time for misc operation
Specify G01 modality INTCOM(4339) = 0 G01 is modal as before = 1 G01 is non-modal
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Circle Information DBLCOM(926) = circle start angle DBLCOM(910) = total angle INTCOM(538) = circle direction
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Automatic CLAMP/UNCLAMP
A new option to control the automatic clamp/unclamp of the axes has been added. For each GOTO/ command, the required axes will be unclamped (M-code) before the move and clamped after. INTCOM(4319) = 0, No clamp/unclamp needed Default = 1, Auto axes clamp/unclamp required.
UNCLAMP
Set INTCOM(4320) Set INTCOM(4320) > 0 to specify M-code to unclamp all axes = 0 to Unclamp each axis individually
CLAMP
Set INTCOM(4327) Set INTCOM(4327) > 0 to specify M-code to unclamp all axes = 0 to Unclamp each axis individually
Set INTCOM(4321-26) = to specify M-code for each xyzabc axis. If set to zero then that axis will not be unclamped.
Set INTCOM(4328-33) = to specify M-code for each xyzabc axis. If set to zero then that axis will not be unclamped.
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Tangential Arcfitting
Generates circular and helical interpolation records by collecting linear motions within tolerance Keep arcs tangent to each other Works in any plane supported by the NC machine 2D Planes : XY, YZ, ZX planes 3D Arcs for FANUC (G03.4,G02.4) and SIEMENS (CIP format) Control available for : Tolerances Fitting Plane Minimum and Maximum number of points
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Tangential Arcfitting
TANGENTIAL ARCFITTING SETUP (Pro/NC-GPOST 2000i2 - build 280) Set INTCOM(4334)=1
Arcfitting activation by CL commands in CL file : CRVFIT/ARC, [ ON, OFF ] Options To allow helical fitting :
CRVFIT/ ARCSLP, [ON,OFF]
OFF is the default
For 3D Arcs :
CRVFIT / XYZ, [ON,OFF] OFF is the default
Select fitting plane

CRVFIT/PLANE, [XYPLAN,ZXPLAN, YZPLAN,ALL] ALL is the default
Tolerances :
CRVFIT / TOLER, type, value Type : 1-fit tolerance (0.005) , 2-Z change tolerance (0.005), ..
Number of POINTS
150
2000 PTC
CRVFIT/POINT1,min number (5) or CRVFIT/POINT,2,max number (150) more options are available - check documentation NURBSFITTING.doc
NURBS Fitting
NURBS FITTING
Generate polynomial or spline curve interpolation record by collecting linear motions within tolerances Support for
Bezier (Heidenhain) NURBS (Fanuc) Polynomial (Philips,Siemens) B-Spline (Siemens, NUM, Mikron)
N6G1X11.9195Y-.2367Z-5.25F1. N7POLY PO[Y]=(.1723,.4208,-.0119)PO[Z]=(-3.222,-.0008,-.0536) N8PO[Y]=(.9761,.2143,-.0117)PO[Z]=(-1.8997,-.09,-.0198) N9PO[Y]=(2.8101,.403,-.0609)PO[Z]=(-.4939,-.3364,-.0467) N10PO[Y]=(4.2958,.0978,-.0222)PO[Z]=(-.0612,-.2118,-.0061
Control available for : Tolerances Fitting Plane Minimum and Maximum number of points
2000 PTC
151
NURBS Fitting
NURBS FITTING SETUP (Pro/NC-GPOST 2000i2 - build 280) Set INTCOM(4334)=1
NURBS fitting activation by CL commands in CL file : CRVFIT/SPLINE, [ ON, OFF ] Options Select type of NURBS
CRVFIT/TYPE, id id : 0- NURBS : FANUC, HEIDENHAIN, SIEMENS, 1-Cubic Spline : SIEMENS POLY
Select fitting plane

CRVFIT/PLANE, [XYPLAN,ZXPLAN, YZPLAN,ALL] ALL is the default
Tolerances :
CRVFIT / TOLER, type, value Type : 1-fit tolerance (0.005) , 2-Z change tolerance (0.005), ..
2000 PTC
Number of POINTS
CRVFIT/POINT1,min number (5) or CRVFIT/POINT,2,max number (150)
152
NURBS & ARC Fitting

CL COMMANDS SUMMARY
FANUC G6.2, SIEMENS BSPLINE, HEIDENHAIN NURBS

CRVFIT/TYPE,1
CRVFIT/SPLINE,ON
SIEMENS POLY

CRVFIT/TYPE,2
CRVFIT/SPLINE,ON
3D Arcs : SIEMENS CIP and FANUC G3.4/G2.4

CRVFIT/XYZ,ON CRVFIT/ARC,ON
2D Arcs
CRVFIT/ARC,ON
153
2000 PTC
NURBS & ARC Fitting

SAMPLE PPs PROVIDED
UNCX01.P01 : FANUC (Makino) NURBS and 3D Arcs UNCX01.P02 : SIEMENS BSPLINE UNCX01.P03 : HEIDENHAIN NURBS UNCX01.P04 : SIEMENS POLY format and 3D Arcs CIP
3D Arc ON NURBS OFF NURBS Poly ON NURBS Fitting ON
154
MAPKEYS FOR CL COMMANDS
config.pro & config.win
Arcfitting ON Arcfitting OFF
2000 PTC
FIL File encryption

It is possible to encrypt part of the FIL file to :

Hide your algorithm or macros
Create a licensing system for the post-processor
The key functions are :
PUNCH/20,filename : function to create the encrypted file READ/20,ALL,filename : function to read or includ the encrypted file in the FIL file. CPUID=POSTF(27) : returns CPU ID of user Note : this functionality is available in Pro/E 2000i2 build 2000280 or better
2000 PTC
155
FIL File encryption (continued)

Steps
Create and test your post-processor normally (UNCX01.Pnn and UNCX01.Fnn) Isolate the lines of code you want to Hide Create a MACRO for these lines Replace the lines by a macro CALL Put all the macros in a separate file UNCX01.Lnn with a special header : PPWORD/PUNCH,827 PUNCH/20,ALL, macro_file_name (6 chars maxi)
156
CIMFIL/ON,LOADTL TVAL=POSTF(7,4) IF (TVAL.EQ.99) THEN INSERT/M99$ ELSE XX=POSTF(13) ENDIF CIMFIL/OFF
TLOAD=MACRO/ TVAL=POSTF(7,4) IF (TVAL.EQ.99) THEN INSERT/M99$ ELSE XX=POSTF(13) ENDIF TERMAC
CIMFIL/ON,LOADTL CALL/TLOAD CIMFIL/OFF
2000 PTC
Rename UNCX01.Fnn UNCX01.sav and rename UNCX01.Lnn to UNCX01.Fnn Execute the post-processor : this will create an encrypted file with all the macros called : macro_file_name.extension Rename UNCX01.sav to UNCX01.Fnn Change the header of UNCX01.Fnn to include the macro file :
READ/20,ALL, macro_file_name
Important : this should be the first line You are now ready to use the Post-processor
2000 PTC
157

Example of application : creation of a license scheme for a custom post-processor
CPUID=POSTF(27) can be used to find the CPU ID of the machine

SECUR=MACRO/ $$ LICENCE CHECK FIL $$ YOU CAN GET CPU BY USING POSTF(27) FIL AT USER MACHINE TCPU=TEXT/'000123456789' $$ INTERCIM TEST CPU FROM POSTF(27) MYCPU=POSTF(27) $$ GET USER CPU TMCP=TEXT/CONVF,MYCPU,12,0,0,1,1 OK=CMPRF(TMCP,TCPU) IF(OK .EQ. 0) THEN DMY=FILEF(0,1,(TEXT/' ***ERROR*** NOT AUTORIZED TO RUN POST!')) DMY=FILEF(0,1,(TEXT/' YOUR CPU=',TMCP)) DMY=POSTF(10,2,14000) $$ issue a FINI DMY=POSTF(13) $$ Process the FINI ELSE XX=POSTF(13) ENDIF TERMAC Encrypted File
CIMFIL/ON,MACHIN CALL/SECUR CIMFIL/OFF
FIL File
2000 PTC
158
Pro/NC-GPOST Localisation
Pro/NC-GPOST 2001 can be localized
Java based interface
File to translate :
Pro/E loadpoint / platform / gpost/ ncjlibs / Resources_Optfile_PTC.properties
Keep the original file as a reference Translate after the equal sign
2000 PTC
159

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collaboration

Advanced Training & Workshop November 2000

3,4-axis Milling machine

Merged post-processor Mill/turn Punch/Laser

OPTFILE : interactive program that builds NC post-processor

Documentation in HTML format on Pro/ENGINEER on-line CDROM

Post-processor macro (FIL) files :

UNCX01.Fnn : Milling, wire EDM and punch FIL files

NC Tape File : *.TAP NC Listing File : *.LST Tooling File : *.TL1

Execution error file name : *.ERR

GPOST Data files are found in $PRO_DIRECTORY/$MC/gpost

Default POST library in $PRO_DIRECTORY/$MC/gpost (uncx01.dnn and uncl01.dnn )

Microsoft type menu driven interface Extensive documentation

No licensing required Text based on UNIX

To select a category, click on the category title.

To select a different sub-panel, just click on its tab

Different mechanisms are available to input data

Edit Box Function Code Box

ASCII Character Box

Register Output Order

N3T02 N4S2000M03 N5M51 N6G0X-145.42Y-46.351 N7G81G98X-145.42Y-46.351Z-5.101R01=5.F200P5000 .

Register Alias Space between Register

Motion Analysis : Plunge : G0 X Y Z

(TOOL NAME : FEM1)

CYCLEs Pro/E syntax automatically supported G codes Motion types Registers

NC Tape Header and Footer

% O1234 (Date:07/01/00 Time:10:45:38) G90G40G80 G49G17

CIMFIL/ON,MACHIN XX=POSTF(13) DD=TEXT/TIMES INSERT/(,DD,)$ INSERT/G90G40G80$ INSERT/G49G17$ CIMFIL/OFF

Optfile provides access to all the internal variables of the postprocessor.

INTCOM : Integer values DBLCOM : real values RELCOM : real values

INTCOM number range is 1 - 5000 Including PLABEL from 1831 to 1930

$$ PPFUN/8,ALL,OFF $$ PPFUN/8,ALL,ON $$ OUTPUT

$$ is a comment line $ at the end of a line indicates continuation on the next

; terminates current statement.

string = TEXT / CONVF, real, num_char, decimal, sign, point, zero

Flow control IF-THEN-ELSE

IF (logical expression) THEN statement(s) ELSE statement(s) ENDIF

The Secret of post-processing !

The Secret of post-processing !

The Secret of post-processing !

CIMFIL/ON,MACHIN XX=POSTF(13) DD=TEXT/TIMES INSERT/(,DD,)$ INSERT/G90G40G80$ INSERT/G49G17$ CIMFIL/OFF

The Secret of post-processing !

CIMFIL/ON,FINI XX=POSTF(20) INSERT/G91G28Z0.$ INSERT/G28X0.Y0.$ INSERT/M2$ XX=POSTF(21) XX=POSTF(13) CIMFIL/OFF

The Secret of post-processing !

Other tool change

Advanced FIL programming

Passing information to the CL file

PPRINT/ param name : value

Passing information to the CL file

See example area_turning.zip and probing.zip

In Pro/NC-GPOST Optfile set the listing column display to non modal

The TEXT Command

The TEXT Command

Add non printing characters:

Example: EOT=TEXT/CONVS,4 $$ EOT for Maho

Get current date and time:

Get CL file name:

The TEXT Command

The TEXT Command

$$ -> T1 is 12.3456 $$ -> T2 is 12.345

R2=1234567.8912 T1=TEXT/CONVF,R2,8,3 $$ -> Error it is not possible

The TEXT Command

The TEXT Command

The TEXT Command

NC Tape File : .TAP NC Listing File : .LST Tooling File : *.TL1