Intercambiadores de calor Alfa Laval Repuestos

Mariela Carrin

PHE - applications

Steel and metal works
Power and energy production Chemical process industries Petroleum industries Refrigeration Engineering industries Central cooling engineering

Metal recovery industries

Mineral processing industries Sugar, distillery fermentation Pulp and paper industries Dryers for compressed air Heating, ventilation and air conditioning

Product Range
Industrial Line Gasketed and Semi-welded Plate Heat Exchangers

Small

Medium

Large

Product range
S M
Capacity Small capacity
T2-B M3 TL3-P M10-M

D
Fluid Type

M
NTU (Theta)

Medium capacity
M10-B TL10-P TS20-M

High capacity
T20-M T20-P

TL3-B

T5-M

T5-B

TL10-B

M15-M

M15-B

T20-B

MX25-M

MX25-B

Gasketed
TS6-M M6-M M6 TL15-B M15-E MA30-M M30 TL35-B

TL6-B

AV170

AV280

TS50-M

Industrial Line

T50-M

Semi-velded

M6-MW

M10-BW

MK15-BW

T20-MW

T20-BW

MA30-W

Double wall

M3-D

TL3-BD

M6-MD

M10-BD

M15-BD

M30-D

WideGap 200S

MA30-S

MA30-SM

WideGap
WideGap350X WideGap350S

AlfaVap 350

AlfaVap 500

AlfaVap 650

AlfaVap
AlfaVap 700

AlfaCond

AlfaCond 400

AlfaCond 600

AlfaCond 800

Frame - components

Spare Parts

Spare Parts

Identification Plate

No. de Serie: 30102-83481

Plate
Suspension Inlet / outlet Passing through Leak chamber Distribution area Gasket in gasket groove

Main heat transfer area

Plate - corrugation and channels

We have two plate corrugations (L and H) These form three different channels (L, M and H)

L: Low theta

H: High theta

L + L = L channels

L + H = M channels

H + H = H channels

We choose between L, M and H channels Tailor-make it for the specific duty

Plate - corrugation and channels

Low turbulence & pressure drop Medium turbulence & pressure drop High turbulence & pressure drop

L + L = L channels Advantages

L + H = M channels
Benefits

H + H = H channels

Efficient heat transfer High wall shear stress Variable thermal length Strong construction

Increased heat recovery Low fouling Optimal design Insensitive to vibration

Plate - materials

Standard materials and thicknesses

AISI 304 (stainless steel)
Usually 0.4 or 0.5 mm thickness Cheapest possible solution

Relative Price

100%

AISI 316 (stainless steel)

Always 0.5 and 0.6 mm Some with thicker plates (high-pressure applications)

115%

254 SMO (high-alloy stainless steel)

Usually in 0.6 mm to allow stock-keeping

250%

Titanium
Always 0.5 and 0.6 mm Some with thicker plates (high-pressure applications) Some PHEs with 0.4 mm (low-pressure applications)

300%

Alloy C-276 (Nickel alloy)

Usually in 0.6 mm to allow stock-keeping

600%

Plate - materials

Standard materials and typical uses

AISI 304
Typically in clean water-water duties Example, up to 50 ppm chlorides at 50C

AISI 316
Typically in water-water duties Example, up to 250 ppm chlorides at 50C

254 SMO (high-alloy stainless steel)

Many uses including high-chloride water-water duties Example, up to 6000 ppm chlorides at 50C

Titanium
Most frequent use is for sea water (3.5% chlorides) Example, up to 130C in sea water

Alloy C-276 (Nickel alloy)

Most frequent use is for concentrated sulphuric acid up to 90C

Gasket - advanced sealing system

Homogeneous rubber gasket made in one piece Gasket material from certified suppliers Supporting and protecting gasket groove Roof-top gasket profile

Two component ovencured epoxy glue ...or glue-free gasket that do not mix sealing and fastening function

Long lasting gaskets!

Gasket - profile and groove

Alfa Laval
Profile
Higher sealing pressure Risk of leakage.

Competitor

Groove
Full support to gasket Openings. Risk of gasket blow-out.

The difference is life time and reliability

Gasket - double sealing system

Special venting ports are an integral part of the gasket design to prevent cross contamination

If the gasket fails Leakage is detected on the outside

Gasket - glue free fastening

Clip-on
Fastening

Snap-on

Sealing

Fastening and sealing are kept separate If the one of the fastener breaks, the gasket still stays sealed Clip-on is mostly used (snap-on on a few older models)

Gasket - glued versus glue-free

Should be the choice of the customer

...BUT glued is preferred:

On large plates When units are opened frequently On high pressure duties When the gasket will be swelling due to chemical attack

Gasket - sealing lifetime

Product Duty

Gasket material Fastening

Glue or glue-free Type of glue

Operating temperature

Operating pressure
Media Type of operation continuous / cyclic chemicals

Gasket geometry Gasket groove Alignment of plate pack

Cleaning methods & Opening frequency

Life time!

Original versus Alternativo

EJEMPLO: De acuerdo a la temperatura y al tipo de fluido, se elige el NBR ms indicado:

NBRB

110C

NBRP
HNBR HEAT SEAL F

140C
160C 180C

VS

REPUESTOS ALTERNATIVOS: SOLO NBR

DEBILIDADES:
Muy limitado rango de productos

No existe conocimiento tcnico

No existe experiencia, no tienen conocimiento en resolucin de problemas no I&D

Repuestos para Intercambiadores de Calor

Caso: Repuestos no originales

Slide 21

Alfa Laval Ltda.

Repuestos para Intercambiadores de Calor

Oportunidades de negocio:

Mantenimiento - Empaques

Slide 22

Alfa Laval Ltda.

Paquete de Placas
Cassettes Cassette Final II Cassette Final I Placa de volteo Placa de particion Placa de
transicin
End plate I

End plate II

Repuestos para Intercambiador de Calor

Oportunidades de negocio:

Agentes de Limpieza

Slide 24

Alfa Laval Ltda.

Repuestos para Intercambiador de Calor

Oportunidades de negocio:
Limpieza en sitio (CIP)

Remueve incrustaciones sin apertura

Aumenta la vida til de PHEs

Minimiza el tiempo de parada Reduce los costos

Disminuye la cada de presin

Qumicos comprobados

Slide 25

Alfa Laval

Repuestos para Intercambiadores de Calor

Oportunidades de negocio:

Alfacheck

Mide el rendimiento del PHE durante su operacin.

Slide 26

Alfa Laval Ltda.

Repuestos para Intercambiador de Calor

Oportunidades de negocio:

Pegamento

Slide 27

Alfa Laval Ltda.

Repuestos para Intercambiadores de Calor

Oportunidades de negocio:

Venta de repuestos en general Ampliacin de capacidad de los equipos Paquete de placas Servicios

Slide 28

Alfa Laval Ltda.

e-Bussiness Alfa Laval

Beneficios
Acceso al portal de negocios de Alfa Laval Informacin respecto de los ltimos avances en
investigacin y desarrollo hechos por Alfa Laval

Informacin sobre las lneas de producto Alfa Laval Campaas de marketing Herramientas (CAS) Entrenamientos Lista de precios etc

Consultas en lnea

Nmero de Parte

Precio de Lista

Cdigo de Dscto.

Stock disponible

Accesos