Project Mobilization Presentation

GRE WATER PIPELINE AND GATHERING SYSTEM INSTALLATION KHAZZAN GAS PROJECT
Date : Tuesday 17th DECEMBER-2013 Muscat

VENUE : GPS CORPORATE OFFICE

GPS HSE Management System

DOMESTIC ARRANGEMENTS
Emergency Exit Fire Alarms and Evacuation Toilets and Breaks First Aid Facilities GSM on Silence mode please

WATER PIPELINE AND GATHERING SYSTEM INSTALLATION

WELCOME & INTRODUCTION

BP / GPS

Review of the SoW

Introduction and Background The Khazzan Project in the Sultanate of Oman will undertake some Early Infrastructure works (EIW) to prepare the development area for drilling and additional construction work. As part of this EIW a series of Glass Reinforced Epoxy (GRE) water pipelines will be constructed. This series of Pipelines will include two Water Gathering Headers to transport raw water to Gathering Header Termination Facility (GHTF) and a Water Supply Pipeline to transport raw water to reverse osmosis (RO) water purification plant, the Raw Water Treatment Facility (RWTF), located near the Central Processing Facility (CPF).

Review of the SoW

Summary
Pipeline Overall Scope GRE Gathering Header 10 -01 Length (kms) From (Well heads) To Above Ground Installation Well pads Launcher Facility Receiver Facility GHTF Facility RWTF Facility FOC Facility Nos. 12 3 3 1 1 60Kms (Well heads) 13kms GRE Gathering Header 10 -02 10kms GRE Water Supply Pipeline 12

37kms GHTF

Temp Pig Launcher at Temp Pig Launcher at

Temp Pig Receiver at Temp Pig Receiver at (GHTF) (GHTF)

RWTF

Review of the SoW

Project Schematic Drawing

LAUNCHER

13Kms -GRE header line -01 10Kms -GRE header line -02 `

RECEIVER GHTF LAUNCHER

GRE-Water Supply Pipeline RECEIVER 37Kms

RWTF

LAUNCHER

RECEIVER

Water Well Heads

REVIEW OF EXECUTION STRATEGY& SCHEDULE

Revised Contract Key dates

Sr.no. 1 2

Activity Contract Award Contractor Site Mobilization

Start

Finish 17-Dec-13

Days

01-Jan-14

29-Mar-14 87 days

3
4 5

Gathering Header 1 Completion

Gathering Header 2 Completion

27-Jul-14
01-Mar-14 01-Mar-14

12-Nov-14 108 days

26-Jul-14 147 days

Hanya Pipeline Completion

27-Sep-14 210 days (Water Pipeline 37 kms)

MOBILIZATION PLAN (90 DAYS LOOK AHEAD)

MOBILIZATION PLAN (90 DAYS LOOK AHEAD)

EXECUTION STRATEGY
CONSTRUCTION APPROACH

Provide commissioning assistance Systems ready for Pre commissioning Completion of Punch Points Completion of Hydro test Activities

Completion of Test packs

Completion of Pipe Line construction Identify the Critical activities. Timely Deployment of Resources Site Key Personals Deployment-Project Oraganogram Completion of Site Establishment

Critical Activities
Critical Activities that have been envisaged at this stage from past experience in working similar kind of works are:

Site Establishment & Mobilization.

Transportation of Pipes
ROW Construction. Trenching considering the amount of hard rock

available.

Jointing considering the Heat/dusty/sandy atmosphere.

Hydro-testing Timely Delivery of Permanent and qualification materials by Company.

Transportation of Pipes

Approximate distance to site for transportation is 500 kms Number of estimated trailer trips is approx.250 trips This activity will be sub-contracted to an experienced and approved Transportation company. Method Statement for transportation will be developed and approved by Company prior to start of any activity. Mini HSE workshop shall be conducted for this activity prior to start.

Journey Management & Communication

Proper Journey Management (JM) during mobilization phase is key to safe and timely completion. Journey Management procedures will be put in place immediately upon award giving route details/rest areas/speed limits /emergency response etc. Any Movement of resources from Coast to Site will be through proper JM controlled by Coastal Journey Managers. Site based Journey Manager will be established immediately upon award with first mobilization. Manpower movement after establishment from Coast to QarnAlam will be in Public transport. Daily Bus shuttle will be provided from QarnAlam to Block 61 Contractor camp. Thuraya Phone will be provided to the Bus driver to maintain communication at all times.

Journey Plan Sample Format

PIPELINE CONSTRUCTION
RIGHT OF WAY (ROW)

After the approval of First phase of camp, Right of way will be Commenced from the starting of Gathering Header 2 (South) till end point of Hanya Pipeline(approx. 10km+37kms = 47kms).

Planned production for ROW preparation is 500 mtrs per day, Utililizing 2 Dozers & 2 Graders.
Ripper Survey will be carried out immediately after First Phase camp is approved to ascertain the rock quantities

PIPELINE CONSTRUCTION
TRENCHING

It is planned to commence the trenching of 10& 12 pipelines with two trenchers simultaneously.

At this stage rock-blasting is not envisaged, however ripper survey as stated earlier will be carried out in initial stages to establish or rule out requirement of rock-blasting.

Reviewing the Atkins geo-reports of trial pits, at most of the places moderate to hard rock with range of UCS from 1.5 to 281 encountered. With past experience on such strata 300-400 mtrs of linear trench on 10/12 Pipeline per trencher can be

achieved. Which gives us an average production of 600- 800

mtrs per day.

PIPELINE CONSTRUCTION
STRINGING, JOINTING & LOWERING Stringing of both the pipelines 10 and 12 will commence simultaneously. Four independent Jointing teams will be mobilized for 10(2 crew) & 12(2 crews) line after qualification and certification. Jointing productivity for 10 and 12 pipelines is planned as 15 and 20 joints respectively. Pipes for qualification of bonders shall be required 4 weeks in advance Doubling of pipes shall be done above ground and doubled pipes will be lowered and bonded in the trench.

PIPELINE CONSTRUCTION
Back End Activities Back end activities like post padding, laying of FOC cable and installation of tiles, back filling and formation of windrows shall be done on the same rate of progress as planned for the day. Hydrostatic Testing Pipe cleaning activities shall be planned section wise as per approved procedures. Hydrostatic testing activities shall be carried out in sections. Final Testing will be carried out after tie-in joints are carried out.

PIPELINE CONSTRUCTION
WADI CONSTRUCTION

Wadi area is identified for 12 Pipeline is 3.2Kms and for both the headers is 2.2 kms. 4 Major Wadis are identified. Additional Depth and Protection with Sand Sacks depending of Type of wadi will be carried out Approximately 15,000 sand sacks to be laid.

PIPELINE CONSTRUCTION
Well Head & On-Plot Works On-plot Fabrication and Pre-casting foundation works works will be preferred to be carried out at our coastal facilities. Well head construction : 12 nos The amount of concrete works per well is 30 Cu Mtrs. Piping Inch Dia per well head Approx. 280 Inch Dia.

MOBILIZATION & CONSTRUCTION CAMP ESTABLISHMENT

Site Establishment-Camp/Offices/ Industrial Facilities

GPS has allowed for a Site Establishment near the portable launchers of Gathering Headers. Residential Camp of approx. 270 men is envisaged, however provision will be kept within the camp for additional personnel. Block 61 GPS has agreed with STS to provide 40-50 accommodations in their camp, at Block 61. These will be utilized to mobilize personnel for camp construction. GPS is planning to mobilize 16 Porta cabins in the First stage to accommodate 80 men to commence the Trenching activity and simultaneously continue with Site Establishment. First stage 16 Porta cabins installation will be done. Disposal of sewage will be by vacuum tankers to the existing facility available with BP. First Stage completion is expected in 6-7weeks time.

Site Establishment-Camp/Offices/ Industrial Facilities

Second stage we are planning to build 70 porta cabins with all disposal facilities. Second Stage completion is expected in 12-13 weeks. STP will be installed for sewage management. RO plant installation would be preferred should BP provide source of water close to camp or else water will be hauled from Awaifi. Facility for offices etc will be established during the second stage. Prefabrication of CS piping and Pre-casting of sleepers/foundations shall be carried out at our central Workshop at Barkha.

Site Establishment-Camp/Offices/ Industrial Facilities

MOBILIZATION

Organization Chart Camp Construction

CONSTRUCTION MANAGER IQBAL HAIDER

ADMINISTRATOR TBA

MAINT. SUPPORT SERVICES SHEKAR

CIVIL SUPDT ASHRAF

HSE ADVISOR TBA

FOREMAN - MECH AFROZ KHAN

FOREMAN RIGGING SANTOSH

STORE KEEPER TBA

JURNEY MANAGER TBA

LAND SURVEYOR TBA

FOREMAN - CIVIL TBA

RESOURCE MOBILIZATION SCHEDULE

Manpower Sl No 1 2 3 4 5 6 Description Construction Manager Civil Superintendent HSSE Advisor Plant Foreman Foreman-Civil Foreman-Structural U.O.M Nos. Nos. Nos. Nos. Nos. Nos. QTY 1 1 1 1 2 1 Month-1 Month-2 Month-3 Plant & Equipments Sl No 1 2 3 4 5 6 Pick-up Mini Bus - 21 Seater Big Bus - 55 Seater Hiab Portable Water Tanker 5000Gln Description Station Wagon U.O.M Nos. Nos. Nos. Nos. Nos. Nos. QTY 1 4 1 1 1 1 Month-1 Month-2 Month-3

7
8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23

Foreman-Rigging
Adminstrator Sotre Keeper Journey Manager Surveyor Mason Carpenter Steel Fixer Rigger Fitter Welder Grinder Painter Electrician Plumber A/c Mechanic Plant Mechanic Plant Electrician

Nos.
Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos.

1
1 1 1 1 12 10 4 2 1 1 1 1 1 1 1 2 1

7
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Barkish Water Tanker 5000Gln

Diesel tanker Vaccum Tanker Shovel Excavator with Breaker Tipper (18 m3) Tipper (35 m3) Dozer Concrete Mixer (Big) Concrete Mixer (Small) Diesel Welding M/c 25 Ton Crane Grader JCB Hydra 250 kVA Generator Roller (Big) Service Truck Canter - 3Ton

Nos.
Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos.

1
1 1 1 2 2 1 1 1 1 2 1 1 2 1 2 1 1 2

24
25 26 27

Operators
Helpers LD Drivers HD Drivers

Nos.
Nos. Nos. Nos.

13
20 7 4

INTERFACE ACTIVITY

All work in these areas shall be suitably planned and executed so as to minimize any interference with company's operational activities. Other interface related issues GPS anticipate are: Project management issues between Client & GPS at Head Office Engineering and Drawings Receipt of certified materials procured by Client Field Changes Drawings and actual site condition discrepancies.

INTERFACE ACTIVITY

Interface detail / location

Receipt of Material Pipeline and tie-ins Pre-commissioning & Commissioning

Interface Party
Company/GRE vendor Company/PDO/OGC

Utilities / Other Pipeline crossing

Road transport Works in Same Locations

Company operations / Company Site Representative / commissioning Team CompanyOperations /Utility owners ROP / Other Contractors Client Appointed contractors

PROJECT SERVICES

PROJECT ORGANIZATION CHART

GRE WATER PIPELINE AND GATHERING SYSTEM INSTALLATION KHAZZAN GAS PROJECT
MANAGING DIRECTOR CECIL ABERIO

CORP. QA/QC MANAGER SANJEEVAN

GENERAL MANAGER

N.I. VAHORA

CORP. HSE MANAGER P.S. SOLANKI

QAQC MANAGER GOPAKUMAR VENMANTTU

SR. CONTRACTS MANAGER NAVEEN CHANNA

SR. PROJECT MANAGER NAVEEN KANCHAN

H.S.E. MANAGER NAIR

CORP. PLANNING ENGINEER ANIL VARGHESE

PRE-FABR @ COAST C.R.JHON

SR. CONSTRUCTION MANAGER ALLAN DEWAR

SITE QAQC MANAGER TBA

INSPECTORS CIVIL - JASPER JOSEPH WELDING - SHREYAS (BRAKAH) PAINT./COAT - SAJID (BARKAH) GRE INSPECTOR - RAMESH PARMER, SHANMUGAM & SIDDIQUE BAIGH

CONSTRUCTION MANAGER ARJUN

SITE H.S.E.MANAGER JAHANGIR SHAH SYED

PLANNING ENGINEER IMRAN

SITE H.S.E. ADVISOR TBA

PLANNING/SCHEDULING/ PROGRESS MONITORING

MATERIAL CONTROLLER MITHLESH KUMAR

NDT SUB CONT.

HITECH
TECHNICIANS (TBA)

ADMN. OFFICER TBA

MAINT. SUPPORT SERVICES SHEKAR

CIVIL LEAD ENGINEER SUBRAMANIAM

PIPELINE LEAD ENGINEER T.B.SINGH

HYDROTEST ENGINEER GOVIND

PIPING SUPDT RIYAZ

SUPDT - CIVIL (SURVEY / R.O.W.)

FOREMAN - CIVIL (TRENCHING)

FOREMAN - CIVIL PADDING/ (BACKFILLING)

FOREMAN (CIVIL WORKS)

FOREMAN MECH. (STRINGING)

FOREMAN MECH. (BONDING WORKS)

FOREMAN MECH. (LOW & GRE TIE-IN)

FOREMAN MECH. (HYDRO TESTING CREW)

FOREMAN MECH. (PIPING PRE-FAB)

ASHRAF
HEAD OFFICE LOGISTICS T.B.A. TO BE ADVISED

OM PRAKASH

JEYACHANDIRAN

RAM KARAN

RAM BACHAN

FIROZ KHAN

MANOJ KUMAR

TBA

ABDUL MANAN

Manpower Histogram
1.2 300

1 40 50 50 50 50 50 50 40 35 30 30 0.6 22 20 1 0.4 18 20 12 6 6 10 10 4 1 2 2 4 1 1 1 1 2 1 1 1 1 1 20 1 12 16 14 1 1 20 18

250

36
0.8

35

35

35

35

35

30 22 18

200

18 25

18 25
20 1

18 25 20 1

18 25 20 1

18 25 20 1

18 25 20

14
25 20 20

30
150 18 20 1 12 14 1 14 8 10 10 1 100

20

20
35 25 2 14 2 8 2 2 4 4 2 2 8 2 1 2 1 2 1 2 1 2 1 2 1 1 2 1 Jan-14 4 2 14 2 8 2 2 4 4 2 4 8 2 1 2 1 2 1 2 1 2 1 2 1 1 2 1 Feb-14 5 2 14 2 8 2 2 4 4 1 2 4 8 2 1 2 1 2 1 2 1 2 1 2 1 1 2 1 Mar-14 6 2 14 2 8 2 2 4 4 1 2 4 8 2 1 4 1 2 1 2 1 2 1 2 1 1 2 1 Apr-14 7 2 14 2 8 2 2 4 4 1 2 4 8 2 1 4 1 2 1 2 1 2 1 2 1 1 2 1 May-14 8 2 14 2 8 2 2 4 4 1 2 4 8 2 1 4 1 2 1 2 1 2 1 2 1 1 2 1 Jun-14 9 2 14 2 8 2 2 4 4 1 2 4 8 2 1 4 1 2 1 2 1 2 1 2 1 1 2 1 Jul-14 10 2 14 2 8 2 2 4 4 1 2 4 8 2 1 4 1 2 1 2 1 2 1 2 1 1 2 1 Aug-14 11 2 14 2 8 2 2 4 4 1 2 4 8 2 1 4 1 2 1 2 1 2 1 2 1 1 2 1 Sep-14 12 35

35

35

35

35

35

35

12 25

0.2

10 10 12
16 1 6 1 2 2 4 1 1 1 1 2 1 1 1 Nov-13 2

0 Oct-13

20 2 10 2 8 2 2 4 4 2 2 4 1 1 2 1 2 1 2 1 2 1 2 1 1 2 1 Dec-13 3

20 2 10 1 1 8 8 1 50 2 8 1 3 2 3 1 1 3 2 3 1 6 2 1 3 1 1 1 4 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 1 1 2 2 1 1 0 Oct-14 Nov-14 13 14

Equipment Histogram
2.5 100

90
1 1 1 2 2 8 1 2 2 1.5 8 3 3 1 3 2 3 2 3 3 3 2 2 1 2 2 2 2 3 2 6 0 4 2 4 2 4 2 2 Jan-14 4 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 2 2 1 2 2 1 2 2

8
3 3 1 3 2 3 2 3 3 3 2 1 2 22 2 2 3 2 6 0 4 2 4 6 4 2 2 Feb-14 5

8
3 3 1 3 2 3 2 3 3 3 2 1 2 22 2 2 3 2 6 0 4 2 4 6 4 2 2 Mar-14 6

8
3 3 1 3 2 3 2 3 3 3 2 1 2 2 2 2 2 3 2 6 0 4 2 4 6 4 2 2 Apr-14 7

8
3 3 1 3 2 3 2 3 3 3 2 1 2 2 2 2 2 3 2 6 0 4 2 4 6 4 2 2 May-14 8

8
3 3 1 3 2 3 2 3 3 3 2 1 2 22 2 2 3 2 6 0 4 2 4 6 4 2 2 Jun-14 9

8
3 3 1 3 2 3 2 3 3 3 2 1 2 22 2 2 3 2 6 0 4 2 4 6 4 2 2 Jul-14 10

8
3 3 1 3 2 3 2 3 3 3 2 1 2 2 2 2 2 3 2 6 0 4 2 4 6 4 2 2 Aug-14 11

1 2 2 8 3 3 1 3 2 3 2 3 3 3 2 1 2 2 2 2 3 2 6 0 4 2 4 4 3 1 2 Sep-14 12

80

70

60 1 2 2 6 2 2 1 3 2 2 2 2 2 2 1 1 1 1 1 1 2 1 4 0 3 1 3 3 2 1 1 13 2 2 5 2 2 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 3 0 2 1 2 2 2 1 1 14 50

1 1 1 1 1 1 1 1 2 3 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1 0 1 1 1 Nov-13 1

0.5

0 Oct-13

1 2 4 2 2 1 3 2 2 2 1 2 2 1 1 1 1 2 1 1 1 2 0 2 1 1 1 1 1 2

3 3 1 3 2 3 2 3 3 3 2 1 2 2 2 2 3 2 2 0 2 2 4 1 1 1
Dec-13 3

40

30

1 20

10

Oct-14

0 Nov-14

Key dates

START OF WORK

ROW WORKS SATRTS

HYDROTESTING FINISH DATE

COMPLETION OF WORK

HEADER LINE -2-10 KM HANYA PIPE LINE -37 KM HEADER LINE -1- 13 KM Completion &Demoblisation

01-Mar-13 01-Mar-13 01-Mar-13

17-Mar-14 06-Apr-14 19-Jun-14

11-Jul-14 05-Sep-14 03-Oct-14

26-Jul-14 27-Sep-14 17-Oct-14 12-Nov-14

GPS Quality Management

Water Pipeline & Gathering System Installation

Question and Answers Session