S900 en 3+

ABB AUTOMATION PRODUCTS
S900 Remote I/O for Zone 1
Brings safety into the field
ABB Automation
ABB Automation Products GmbH - Page 1
S900 I/O
Overview Intrinsically safe fieldbus I/O Modules
PROFIBUS and HART

Configuration Benefits Accessoires
ABB Automation
Anforderungen in Zone 1 (Class 1. Div. 1)

S900 hot pluggable components (modules, power supply robust terminals, no seperate marshalling intrinsically safe power supply to the field devices modules provide field power, no seperate supply non-Ex or Zone 2 mounting, field devices in Zone 1 Zone 1 mounting and field devices in Zone 1 intrinsically safe fieldbus or optional fibre optics without big explosion proof power supplies
Zone 1 Remote I/O requires a special hardware approach
Overview
S800 (opt.) (opt.) (opt.) n.a.
ABB Automation
Hardware Design S900 I/O
Overview Overview
S900 - ready to use with four components

Module Termination Unit (MTU) with up to 16 module mounting options Integrated power supply units Fieldbus Communication Interface (PROFIBUS-DPV1) I/O Modules with up to 4 analog or 8 binary channels per module
ABB Automation
Overview
ABB Automation
Overview
Redundant Power Supply
Redundant Fieldbus Communication Interface
Snap-In I/O modules

I/O modules
495 mm
16-fold termination unit Terminals for field instruments
ABB Automation
220 mm
Termination Unit - Features

Passive termination unit provides
Overview
slots for power supply, communication interface, I/O modules terminals for power, fieldbus, field device signals address selector for PROFIBUS-DP, fixed address of I/O modules
Redundant version for up to 16 I/O modules Mechanical key protection

prevents inserting wrong I/O module types ensures hot swap capability for Zone 1 power supply
Ready for use

fulfills all EEx i and EEx e requirements no requirement for additional components integrated shielding bar no seperate wiring or fusing
ABB Automation
Fieldbus Communication Interface

Connects the S900 I/O station to the Control System via PROFIBUS-DP Fieldbus & Interface redundancy as option handles I/O operations such as read, write, status and diagnostics; configuration of the I/O modules and channels Transparent HART-Pass-Through no requirement for an additional service bus supervision of redundant power supplies
Overview
ABB Automation
Power Supply Unit

Provides AC power (300 kHz) to the communication interface and the I/O modules via the termination unit hot swap capability due to integrated double switch off relay and connector with triple contacts redundant power supply units as option
Overview
ABB Automation
Field device connection

2 wire connection for all field device signals Termination units provide one terminal for each wire All I/O modules have integrated power and are short circuit proved No requirements for external powering or fusing No external marshalling
Overview
AI4H
ABB Automation
Isolation & Grounding

Redundant communication interfaces
Overview
Redundant power supply units
I/O Modules
Internal power supply

Isolation: - I/O module - power - I/O module - I/O module
I/O Bus (redundant)

Isolation - I/O module - I/O Bus - I/O module - I/O module Isolation - Channel to channel or group Protection
C AD
C AD
C AD
C AD
C AD
x2
x2
x2
x2
Shielding bar PA (equipotential bonding)
Isolation: internal to supply external power supply PE(protective earth))
Isolation: I/O Bus, internal power supply, Fieldbus
Field devices
ABB Automation
Hazardous Area Mounting

Zone 1 mounting
EEx e increased safety for primary power
certified terminals (black) terminals are covered during operation
Overview
EEx i intrinsically safe PROFIBUS-DP EEx i intrinsically safe field loops EEx e field housing
Zone 2 or Non-Ex mounting

Termination unit provides intrinsically safe signals:
intrinsically safe power for all modules intrinsically safe connectors for PROFIBUS-DP (blue) terminals for field device connection
ABB Automation
Field housing FH640S
Overview
ABB Automation
S900 - solutions for the field

Enviromental conditions

Overview
Schaltraum / Warte
Feld (Zone 1/2)
low power design ambient temperature -20...70 C extra coating of the PCBs condensation possible during commiss.
EEx i
Dedicated for Zone 1 applications

meet intrinsic safety requirements hot swappable components special power distribution
no external cross wiring

short circuit proof field loops Isolation channel to channel as option 2 terminals for each channel
ABB Automation
Enviromental Data
Electrical safety
degree of protection IP 20, ventilated modules meets EC EMC requirements (CE marked)
Overview
Intrinsic safety
certified for mounting in hazardous areas (Zone 1, Zone 2) Field device signals and fieldbus as [EEx ia] IIC
Ambient temperatures
up to +70 C horizontal mounted termination unit up to +40 C vertical mounted termination unit
Corrosive gases
according to ISA Class G 2; pollution degree 2
ABB Automation
S900 I/O
PROFIBUS and HART

ABB Automation
Isolating repeater PROFIBUS
Ex i Fieldbus
PROFIBUS isolating repeaters seperate safe and hazardous area PROFIBUS segments up to 10 slaves can be connected to an intrinsically safe PROFIBUS-DP segment Cable lengths isolating repeater - slave
< 200 m at 1,5 Mbit/s < 400 m at 512 kbit/s
PROFIBUS DPV1 Isolating repeater PROFIBUS

Zone 1
PROFIBUS DPV1
. . . 10
Using S900 Remote I/O stations offer up to 640 analog I/Os or up to 128 binary I/Os per intrinsically safe PROFIBUS segment
ABB Automation
Isolating fibre optic link
RLM 01
Ex i Fieldbus
Two redundant PROFIBUS lines are started from the Redundancy Link Module RLM01 RLM01 offers line redundancy with standard PROFIBUS devices (Masters & Slaves) Fibre optic lines solve EMI and equipotential bonding problems Fibre Optic point to point connection with distances up to 2600 m Zone 1 mounted fibre optic isolating couplers convert intrinsically safe fibre optic lines to intrinsically safe RS 485 lines
PROFIBUS DPV1
Fiber Optic isolating coupler

Zone 1
1 PROFIBUS DPV1 2
. . . 10
ABB Automation
Fibre optic ring installations
Ex i Fieldbus
Fibre optic ring couplers offer optical line redundancy with standard PROFIBUS devices (Masters & Slaves) Fibre optic lines solve EMI and equipotential bonding problems Fibre optic ring with distances up to 2600 m Zone 1 mounted fibre optic isolating couplers convert intrinsically safe fibre optic lines to intrinsically safe RS 485 lines
PROFIBUS DP V1 Fibre Optic ring coupler

Zone 1
1 PROFIBUS DPV1 2
. . . 10
ABB Automation
S900 I/O
PROFIBUS and HART

ABB Automation
S900 I/O - intrinsically safe I/O modules

Release 1.0
AI4H-Ex AI4H-Ex AO4I-Ex DIO8-Ex DO4-Ex PS24-Ex CIPB TU16R-Ex 4...20 mA input active, HART via fieldbus, 4 ch. 0/4...20 mA input passive, HART via fieldbus, 4 ch. 0/4...20 mA output, isolation ch. to ch., 4 ch. Binary inputs/outputs acc. to NAMUR, 8 ch. Solenoid driver (up to 45 mA), 4 ch. Power supply (up to 16 I/O + 2 fieldbus modules Communication interface PROFIBUS DPV1 Redundant termination unit for 16 I/O modules AI930S AI931S AO920S DX910S DO910S SA910S CI920S TU921S
Release 1.1
AI4I-Ex AI4-Ex TI4-Ex AO4I-Ex AO4H-Ex FI4-Ex 0/4...20 mA input, isolation ch. to ch., 4 ch. 4...20 mA input active, 4 ch. Pt 100 or thermocouple, 4 ch. 0/4...20 mA output, 4 ch. 4...20 mA output, HART via fieldbus, 4 ch. frequency, counter input (< 10 kHz), 4 ch. AI920S AI910S AI950S AO910S AO930S DP910S
ABB Automation
Communication Interface - CIPB-Ex

PROFIBUS DPV1 (according to EN 50170, IEC 61158) Communication CAN bus internal - PROFIBUS external HART protocol on PROFIBUS DPV1 Redundancy optional using two CIPBs Electrical Isolation fieldbus - power supply - CAN bus Configuration, parameters and diagnostics via PROFIBUS
CAN open < 5 ms (128 channels) < 20 ms (64 channels PROFIBUS DP V1
I/O Modules
Technical data
Internal bus protocol Cycle time binary I/Os Cycle time analog I/Os Fieldbus
Diagnosis
(PW) power supply on/fail (CA) Internal Communication (PB) PROFIBUS Communication (FD) Configuration fault
ABB Automation
LED green / red LED yellow / red LED yellow / red LED red
Digital I/O - DIO8-Ex

Inputs (dry contacts or proximity switches acc. to NAMUR) Outputs for low power EEx i solenoid valves Short circuit and wire break detection Electrical Isolation inputs/outputs - power supply - CAN bus Input & output setting per parameter 8 I/O channels EEx ia IIC Technical data
Inputs no load voltage switching point switching frequency effective current 8 V DC 1,2 ... 2,1 mA < 10 Hz < 2,7 mA LED green / red LED 1 ... 8 yellow / off LED 1 ... 8 yellow / off LED 1 ... 8 red / red
I/O Modules
1 2 3 4 5 6 7 8
Outputs
Diagnosis
(PW) power supply on/fail Input Closed / Open Output On / Off Wire break / short circuit ABB Automation
Solenoid driver - DO4-Ex

Outputs for EEx i solenoid valves Integrated driving power Short circuit and wire break detection Electrical Isolation outputs - power supply - CAN bus Electrical isolation channel to channel 4 channels EEx ia IIC Technical data
Outputs characteristic 24 V / 6 mA, 15 V / 25 mA, 12 V / 45 mA < 10 Hz LED green / red LED 1 ... 8 yellow / off LED 1 ... 8 red / red
I/O Modules
switching frequency
Diagnosis
(PW) power supply on/fail Output On / Off Wire break / short circuit
ABB Automation
Frequency input - FI4-Ex

Frequency / counter inputs (dry contact, proximity switch) Short circuit and wire break detection Electrical Isolation inputs - power supply - CAN bus Electrical isolation channel to channel 4 channels EEx ia IIC
I/O Modules
Technical data
Inputs no load voltage switching point switching frequency counter 8 V DC 1,2 ... 2,1 mA < 10 kHz 24 bit LED green / red LED 1 ... 8 red / red
Diagnosis
(PW) power supply on/fail Wire break / short circuit
ABB Automation
Analog Input - AI4-Ex

Power Supply for 420mA loop powered transmitters Short circuit and wire break detection Electrical Isolation inputs - power supply - CAN bus Common return of inputs 4 channels EEx ia IIC
I/O Modules
Technical data
Inputs current signall supply voltage 4 ... 20 mA > 15 V
Diagnosis
(PW) power supply on/fail Wire break / short circuit LED green / red LED 1 ... 8 red / red
ABB Automation
Analog Input - AI4H-Ex active

Power Supply for 420mA loop powered transmitters Short circuit and wire break detection Electrical Isolation inputs - power supply - CAN bus Common return of inputs 4 channels EEx ia IIC Transmission of HART commands Technical data
Inputs current signall supply voltage 4 ... 20 mA > 15 V
I/O Modules
Diagnosis
ABB Automation
Analog input - AI4H-Ex passive

Passive Inputs for 0/4 ... 20 mA Short circuit and wire break detection Electrical Isolation inputs - power supply - CAN bus Common return of inputs 4 channels EEx ia IIC Transmission of HART commands Technical data
Inputs current signall shunt 0/4 ... 20 mA 100 ohms
I/O Modules
Diagnosis
ABB Automation
Analog input - AI4I-Ex

Power Supply for 420mA loop powered transmitters Passive Inputs for 0/4 ... 20 mA Short circuit and wire break detection Electrical Isolation inputs - power supply - CAN bus Electrical isolation channel to channel 4 channels EEx ia IIC
I/O Modules
Technical data
Inputs current signall supply voltage shunt 0/4 ... 20 mA > 15 V 100 ohms
Diagnosis
ABB Automation
Temperature input - TI4-Ex

Pt 100/1000, Ni 100, 0 ... 4kOhm 2/3/4 wire connection Thermocouples B, E, J, K, L, N, R, S, T, U (cold junction comp.) Short circuit and wire break detection Electrical Isolation inputs - power supply - CAN bus Electrical isolation channel to channel 4 channels EEx ia IIC Technical data
Digital accuracy Linearity Temperature effect Response Time 50/60 Hz filter Damping 16 bit < 0,05 % < 0,05 % / 10 K 200 ms (10 % -> 90 %) > 40 dB per parameter LED green / red LED 1 ... 8 red / red
I/O Modules
Diagnosis
(PW) power supply on/fail Wire break / short circuit ABB Automation
Analog output - AO4-Ex

Outputs 0/4 ... 20 mA (e.g. to positioners) Short circuit and wire break detection Electrical Isolation inputs - power supply - CAN bus Common return of inputs 4 channels EEx ia IIC
I/O Modules
AO4-Ex
Technical data
Outputs current signall load 0/4 ... 20 mA up to 700 ohms
Diagnosis
ABB Automation
Analog output - AO4H-Ex

Outputs 0/4 ... 20 mA (e.g. to positioners) Short circuit and wire break detection Electrical Isolation inputs - power supply - CAN bus Common return of inputs 4 channels EEx ia IIC Transmission of HART commands Technical data
I/O Modules
Diagnosis
ABB Automation
Analog output - AO4I-Ex

Outputs 0/4 ... 20 mA (e.g. to positioners) Short circuit and wire break detection Electrical Isolation inputs - power supply - CAN bus Electrical isolation channel to channel 4 channels EEx ia IIC
I/O Modules
AO4I-Ex
Technical data
Diagnosis
ABB Automation
S900 I/O
PROFIBUS and HART

ABB Automation
Remote I/O & intelligent field devices
+ HART
Configuration of intelligent field devices using FDT/DTM technology

HART field devices
access to multi variable HART field instruments via virtual I/O channels
e.g. position indication of a positioner multi variable pressure transmitter
Support of status und diagnosis

Device status via HART protocol Asset management systems
ABB Automation
HART via Fieldbus

Eng. Tool Master Class 1 Ethernet
+ HART
S900 configuration via generic tool of the master class 1
S900 GSD export HART Configuration
HART
PROFIBUS DP V1
HART
ABB Automation
HART via Engineering-Tool

Eng. Tool Master class 1 & class 2 Ethernet
+ HART
FDT/DTM Configuration
HART
PROFIBUS DP V1
HART
ABB Automation
S900 I/O
PROFIBUS and HART

ABB Automation
Configuration I
Configuration
Integrated solution or Smart Vision using FDT/DTM Technology Using the generic engineering tool of the master class 1
Import of the PROFIBUS GSD file of a modular S900 slave Choice of I/O modules (configuration) Parameterization of the I/O modules (1 byte per module)
Smart Vision 4.1

parameterization of individual channels, 5 Byte / module export of a PROFIBUS GSD file for a compact slave import of this GSD file for every individual S900 slave
ABB Automation
Configuration II
S900 configuration capabilities
Configuration
Mode 1: module wise configuration with simplified functionality (1 Byte User Parameter per module) Mode 2: individual configuration of each channel (5 Byte User Parameter per module)
AC800F (Freelance):S900 Integration

FDT support & S900 DTM (> R 6.1) GSD Import & S900 specific templates (> R 6.0)
Available FDT supports

Symphony Smart Vision (> R 4.1)
ABB Automation
DTM - S900 Device Type Manager
ABB Automation
Networking fieldbus installations

Configuration, Engineering and Operation Network of PLCs, DCS and Fieldbusses Remote I/O or H2/H1 couplers Field devices Application (User) Process and secondary variables of multivariable device Alarms set by process or secondary variables + status Control loops Field devices and Remote I/O Primary and secondary variables (cyclic exchange) Diagnosis of I/O modules, channels, field devices (Kommunikation, Kurzschlu, Gertefehler ...) Time stamp Information (device type, firmware release ...) Asset management
H1/H2 Koppler
PA / FF
HART
ABB Automation
Integrated Configuration
Start up
Configuration
Automatic Download of the configuration and all parameters to the S900
A PROFIBUS master class 1 accesses via cyclic exchange

S900 inputs + outputs including signal status (not valid bit) HART variables of the HART field devices S900 and HART Diagnosis
The Engineering tool or a master class 2 access acyclic data exchange

Uploads of current configurations Download of new configurations Diagnosis, forcing (simulation) Configuration & parameters of HART field devices
ABB Automation
S900 I/O
PROFIBUS and HART

ABB Automation
S900 I/O - Highlights

Easy step by step expansion
Hot pluggable modules including field device power supply mechanical key protection automatic slot addressing no external cross wiring
Benefits
Diagnosis and slectable fault values

wire break and open line detection
Enhanced diagnosis
Communication or power supply loss, ambient temperature HART device status and secondary variables
Configuration + parameter setting

Import of the GSD file to the generic engineering tool of the PROFIBUS master Using FDT/DTM Technology with Smart Vision or ABB distributed control systems
Redundancy at all levels

ABB Automation
Danke fr Ihre Aufmerksamkeit Thank you for your attention ... have a wonderful day
=> Anhang / Appendix
ABB Automation

S900 en 3+

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S900 en 3+

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ABB AUTOMATION PRODUCTS

S900 Remote I/O for Zone 1

Brings safety into the field

PROFIBUS and HART

Anforderungen in Zone 1 (Class 1. Div. 1)

S800 (opt.) (opt.) (opt.) n.a.

Hardware Design S900 I/O

S900 - ready to use with four components

Hardware Design S900 I/O

Hardware Design S900 I/O

Redundant Power Supply

Redundant Fieldbus Communication Interface

Snap-In I/O modules

Termination Unit - Features

Redundant version for up to 16 I/O modules Mechanical key protection

Ready for use

Fieldbus Communication Interface

Power Supply Unit

Field device connection

Isolation & Grounding

Redundant power supply units

Internal power supply

I/O Bus (redundant)

Isolation: internal to supply external power supply PE(protective earth))

Isolation: I/O Bus, internal power supply, Fieldbus

Hazardous Area Mounting

Zone 2 or Non-Ex mounting

Field housing FH640S

S900 - solutions for the field

Dedicated for Zone 1 applications

no external cross wiring

PROFIBUS and HART

Isolating repeater PROFIBUS

PROFIBUS DPV1 Isolating repeater PROFIBUS

Isolating fibre optic link

Fiber Optic isolating coupler

Fibre optic ring installations

PROFIBUS DP V1 Fibre Optic ring coupler

PROFIBUS and HART

S900 I/O - intrinsically safe I/O modules

Communication Interface - CIPB-Ex

Digital I/O - DIO8-Ex

Solenoid driver - DO4-Ex

Frequency input - FI4-Ex

Analog Input - AI4-Ex

Analog Input - AI4H-Ex active

Analog input - AI4H-Ex passive

Analog input - AI4I-Ex

Temperature input - TI4-Ex

Analog output - AO4-Ex

Analog output - AO4H-Ex

Analog output - AO4I-Ex

PROFIBUS and HART

Remote I/O & intelligent field devices

Configuration of intelligent field devices using FDT/DTM technology

Support of status und diagnosis

HART via Fieldbus

S900 configuration via generic tool of the master class 1

S900 GSD export HART Configuration

HART via Engineering-Tool

PROFIBUS and HART

Smart Vision 4.1

AC800F (Freelance):S900 Integration