1

YOKOGAWA
TE33Q4T30-01E
Analog Control / Digital Control
PID unit
Controller
Deviation
Process
variable MV SV
+

PV
PID
PROCESS
(including control
valve )
Sensor and
Transmitter
Controller
MV
SV
+

PV
Numerical Data
CPU
D/A &
hold

A/D
PROCESS
(including control
valve )
Sensor and
Transmitter
Analog Control
In analog control, PID
computation is carried out with
an electric current or voltage
by a hardware. It is very hard
to change the control
algorithm.
High accuracy computations
used for the advanced control
are also difficult.
Analog Control
Digital Control
In digital control, PID
computation is carried out by
a software. It is easy to
change the control algorithm.
High accuracy computations
used for the advanced
control are also easy.
Digital Control
Process
variable
Deviation
2
YOKOGAWA
TE33Q4T30-01E
Centralized Control System
Operator Station
(monitoring and logging)
A/D
I/O
Buffer
MPX
INPUT UNIT
MV
PV
SV SV SV
CPU
(Computer)
Alarm Report
D/A
I/O
Buffer
MPX
OUTPUT UNIT
SPC (Setpoint Control)
Then the computer was used for
setting optimum setpoints on
individual controllers.

DDC (Direct Digital Control)
And then a single computer is
used to executes control
computations for controlling
multiple control loops.
Logger
At the initial stage, a computer
was used as a logger only for
the monitoring and logging.
SPC
(Setpoint Control)
3
YOKOGAWA
TE33Q4T30-01E
Distributed Control System (1)
I/O Image
Communication module
Output module Input module
Analog output Analog input
Isolato
r
CPU
Data/Communication
processing
V/I
conversion
D/A
conversion
CPU
Data/Communication
processing
A/D
conversion
Signal
conversion
Isolato
r
The concept of I/O
processing of the
distributed control system.

Each signal conversion
module in the node (I/O
processing unit) has a
CPU.


I/O signal processing is
distributed.
Node
4
YOKOGAWA
TE33Q4T30-01E
Distributed Control System (2)
Control Network
Plant A
Distributed control and centralized
operation & monitoring
CPU
Field Control Station
I/O
CPU
Plant B Utility
I/O Image
I/O Image
Node
CPU
Field Control Station
I/O
CPU
I/O Image
I/O Image
Node
Field Control Station
CPU
I/O
FCU FCU
CPU
FCU
I/O Image
I/O Image
Node
The concept of computation
processing of the distributed
control system.

Independent control stations
for each plant.

Control processing is
distributed.
5
YOKOGAWA
TE33Q4T30-01E
CENTUM CS Lineup
CENTUM CS 3000 R3
DCS based on Windows for large-scale factories
The new production control system of Yokogawa. The CENTUM CS 3000 R3 features
sophisticated functions and components to meet all production state requirements.
CENTUM CS 1000 R3
DCS based on Windows for small- and medium-scale factories
The CENTUM CS 1000 R3 has the same architecture as CS 3000. It is specifically
designed for the requirements for the middle and small scale plants.
CENTUM CS
DCS based on UNIX for large-scale factories
The CENTUM CS was put on market in 1993. Since then, the CENTUM CS proudly
keeps its overwhelming high reliability.
6
YOKOGAWA
TE33Q4T30-01E
History of DCS
Development of digital control technology and Yokogawas DCS.
7
YOKOGAWA
TE33Q4T30-01E
Position of DCS
Order Production plan
Production management
Production
system
Customer
management
Process control management
Production equipment
Total information system in manufacturing.
Order
reception
Demand
prediction
Business
system
DCS
(Production control system)
8
YOKOGAWA
TE33Q4T30-01E
Concepts of Modern DCS
Open information network
Operator/work station ( Open environment )
Real-time control network
Advanced control station
Field bus
9
YOKOGAWA
TE33Q4T30-01E
CENTUM CS Configuration
TIC101
PID
FIC101
PID
ooo
FCS (Control station)
HIS (Operator station)
I/O operations to and from the
field, control computation and so
on are executed by FCS.
The interface functions of
operation and monitoring are
executed by HIS.
V-net
(Communication bus)
Real-time control network
10
YOKOGAWA
TE33Q4T30-01E
CS and Single Loop Controller
V net
YS100
Single loop
controller
I
n
p
u
t

c
o
n
v
e
r
s
i
o
n

O
u
t
p
u
t

c
o
n
v
e
r
s
i
o
n

Computation
HIS
Input processing
(A/D conversion)
Output processing
(D/A conversion)
Control computation
T
I
C
0
0
1

T
I
C
0
0
2

T
I
C
0
0
3

T
I
C
0
0
4

T
I
C
0
0
1

T
I
C
0
0
2

T
I
C
0
0
3

T
I
C
0
0
4

T
I
C
0
0
1

T
I
C
0
0
2

T
I
C
0
0
3

T
I
C
0
0
4

I/O
modules
ESB or RIO bus
I/O images
FCS
Node
FCU
(Field Control Unit)
11
YOKOGAWA
TE33Q4T30-01E
Signal Flow in CS (Example)
TIC100
PID
Process variable PV
Engineering data
Ex. 350 C
A/D
-5.9 48.8mV
Analog data
I/O images
Internal RIO/ESB
bus communication
Field device connection
(Hard-wiring)
FIC100
PID
-200 1200 C
Digital data
Engineering data
Ex. 6.5 M
3
/M
SET OUT
Process variable PV
Engineering data
Ex. 5.2 M
3
/M
Terminal connection
(Soft-wiring)
OUT
IN
IN
A/D D/A
4 - 20mA
Analog data
4 - 20mA
Analog data
0 100 %
Digital data
-200 1200 C
Type K TC
0 - 10.0 M
3
/M
-200 1200 C
Digital data
0 100 %
Digital data
0 100%
Digital data
0 100%
Digital data
I/O (PIO) connection
(Soft-wiring)
Measuring range is set by each function block.
12
YOKOGAWA
TE33Q4T30-01E
System Function Concept
Subsystem
(PLC, DARWIN etc)
Production Management (MES*, PIM**)
Field Devices (Production Plant)
CENTUM CS1000/CS3000
*MES:
Manufacturing Execution System
**PIM:
Plant Information Management
Process I/O,
Subsystem I/O,
Fieldbus I/O etc.
Ethernet communication
*Can be executed by HIS.
Operation & Monitoring
Function (HIS)
V-net/VL-net communication
Control Function (FCS)
Engineering Function* (ENG)
13
YOKOGAWA
TE33Q4T30-01E
System Configuration (CS1000)
VL-net
Desktop type HIS
Ethernet
(Optional)
Console type HIS
No. of monitoring tags: 8,000
No. of stations: 24
No. of domain: 1
No. of HIS: Max. 8
VL-net extension: 185 m*
Compact type PFCS
* Extension length is for 10Base2 cable.
14
YOKOGAWA
TE33Q4T30-01E
System Configuration (CS3000 small)
V-net
Ethernet
CGW
Communication
gateway unit
BCV
Bus Converter
No. of monitoring tags: 8,000
No. of stations: 256
No. of domains: 16
No. of stations per domain: 64
No. of HIS: Max. 16
V-net extension: 500m*
Desktop type HIS Console type HIS
Compact type FFCS-S
(for FIO)
* Extension length is for 10Base5 cable.
Supervisory computer
CS3000 in
another domain
or XL/XL
The BCV connects the stations on the V/VL-net on another domain. Other
non-V net systems manufactured by Yokogawa may be connected via BCV.
Out of the system
15
YOKOGAWA
TE33Q4T30-01E
System Configuration (CS3000)
V-net
Ethernet
BCV
Bus converter
(Sub-system)
ooo
ooo
CGW
Console type HIS Desktop type HIS
No. of monitoring tags: 100,000
(Expandable up to 1,000,000)
No. of stations: 256
No. of domains: 16
No. of stations per domain: 64
No. of HIS per domain: Max. 16
No. of HIS per network: Max. 64
V-net extension: 500m*
Compact Type
SFCS
Standard FCS
(for RIO)
Standard FCS
(for FIO)
* Extension length is for 10Base5 cable.
Supervisory computer
Communication
gateway unit
CS3000 in
another domain
or XL/XL
Out of the system
16
YOKOGAWA
TE33Q4T30-01E
Engineering Environment in TC
VL net
FCS 0101
(PFCS)
Ethernet
HIS 0124 HIS 0123
Left-hand side HIS is HIS0124, which
has an engineering database. (Use
Reactor A control system.)
Engineering data
HIS0124 should be activated before HIS0123.
Right-hand side HIS is HIS0123, which
has no engineering database.
HIS0123 shares the database with
HIS0124. (Use Reactor B control
system.)
17
YOKOGAWA
TE33Q4T30-01E
Sub-system Integration
The subsystem
communication function
enables CENTUM to
use the data of PLCs,
recorders, measuring
systems as the data
from process I/O.
OPC*
Server
Subsystem
Desktop type HIS Ethernet
Subsystem
Subsystem communication network
Subsystem
communication network
Subsystem
communication
module
Compact
Type
FCS
V-net
General-purpose PC
General-purpose
subsystem gateway
GSGW
(OPC client)
* OPC: OLE for Process Control
18
YOKOGAWA
TE33Q4T30-01E
Remote Desktop Function
V-net
HIS
LAN
Internet /
Intranet
LFCS
KFCS
ooo The remote desktop function of Windows XP Professional enables to
use the functions of CENTUM CS 3000 from the remote location. By
logging on the host machine from a client machine, the client machine
can execute operation and monitoring or builder functions. It is also
possible to log on the host machine via internet.
PC