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WWW.PROFIBUS.

COM
Introduction to Profibus
WWW.PROFIBUS.COM
PROFIBUS-PA
PROFINET
IEC 61158-2
RS-485/FO
Manufacturing
Process
Internet
Internet
OS
AS-Interface
PROFIBUS-DP
OS
Industrial Communication
PLC
IPC
WWW.PROFIBUS.COM
Engineering
Assembly
Hardware
51%
23%
27%
22%
22%
12%
0%
50%
100%
100%
57%
4...20mA, discrete wired
PROFIBUS
Source: Namur (Bayer)
Cost Comparison
Reduced installation costs
Savings > 40%
WWW.PROFIBUS.COM
Profibus in comparison with 4..20
i
Segment
coupler 1
PLC PLC
I/O modules (1-n)
Terminal block (PLC)
I/O module
n

1
Terminal block
Transmitter
power supply
Terminal block
Distribution
Panel

Junction box
sensor 1 ... n
PROFIBUS PA n
PROFIBUS PA 1
Segment
coupler n
PROFIBUS DP
4 . . 20 ma System PROFIBUS-PA
sensor 1 ... n
i
x x
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Cost Savings with Profibus
Magnetic Valve with two
position control signals
(binary)
4...20 mA PROFIBUS-PA 4...20 mA PROFIBUS-PA 4...20 mA PROFIBUS-PA
Share
[%]
Price
[DM]
Share
[%]
Price
[DM]
Share
[%]
Price
[DM]
Share
[%]
Price
[DM]
Share
[%]
Price
[DM]
Share
[%]
Price
[DM]
Mounting 21 2380 26 1700 18 2380 20 1700 40 6035 35 2720
Equipment 48 5610 52 3400 56 7650 64 5440 29 4590 30 2380
Planning 26 3060 16 1020 27 3060 12 1020 26 4080 20 2040
Starting up 5 510 5 340 4 510 4 340 5 850 5 510
Total 100 11560 100 6460 100 13600 100 8500 100 15980 100 7650
Savings 45 % DM5100 37 % DM5100 52 % DM8330
The following numbers are based on an installation at
in Cologne, Germany
Pressure transmitter Temperature transmitter
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1989 2004
Installed Base
The installed base was greater than 10 Million devices at the
end of 2003, with 2 Million sold in 2003 and already .5 Million
sold this year. Of the 10 Million, 1.5 Million are in the Process
Industries with >300,000 PA devices installed.
Detailed case studies are listed in
the PROFIBUS Online Product
Guide at www.PROFIBUS.com
*Status: Q1/2004
WWW.PROFIBUS.COM
*Status: Q1/2004
More than 2,500 PROFIBUS products from nearly 300 vendors
are available today*
The latest PROFIBUS Products are
detailed in the Online Product Guide
at www.PROFIBUS.com
Product Range
1989 2004
WWW.PROFIBUS.COM
1989 2004
With more than 1200 members, PROFIBUS International is the
leading vendor/user organization for industrial communications
world-wide*
The latest membership list may be obtained
online from www.PROFIBUS.com
Membership
*Status: Q1/2004
WWW.PROFIBUS.COM
RPA = Regional PROFIBUS Association
PCC = PROFIBUS Competence Center
PTL = PROFIBUS Test Laboratory
Great Britain
RPA
Germany
RPA
PCC
PTL
France
RPA
Netherlands
RPA
PCC
Norway
RPA
Korea
RPA
Italy
RPA
PTL
Japan
RPA
Ireland
RPA
Finland
RPA
Brazil
RPA
Belgium
RPA
PCC
Denmark
RPA
Czech Republic
RPA
China
RPA
Australia/
New Zealand
RPA
Sweden
RPA
PCC
USA
RPA
PTL
PCC
Switzerland
RPA
PCC
Russia
RPA
South-East-Asia
RPA
Poland
RPA
PCC
Southern Africa
RPA
World-wide Support
WWW.PROFIBUS.COM
OK ?
Each Device
Test at
test
laboratory
Certification by
PROFIBUS
International
No
Yes
PROFIBUS International has
established a qualified certification
system which includes conformance
and interoperability testing

Several hundred products have
been certified

Test laboratories in Europe, USA and
China

Certified products are listed with their
certificate number in the Electronic
PROFIBUS Product Guide
Certification
Vendor Independent Quality Control
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Profibus Test Labs
itm TU Munich
Matthias Roemer
Boltzmannstrasse 15
D-85748 Garching
Germany
Phone: 49-89-289-164 00
Fax: 49-89-289-164 10
Email: roemer@itm.mw.
tu-muenchen.de
ComDec
Werner Goetz
Wrzburger Strasse 121
D-90766 Frth
Germany
Phone: 49-911-750-2074
Fax: 49-911-750-2100
Email: werner.goetz@siemens.com
PROFIBUS Interface Center
Ron Mitchell
One Internet Plaza
Johnson City, TN 37605-1255
USA
Phone: 423-262-2687
Fax: 423-262-2174
Email: ronald.mitchell@siemens.com
ifak e. V.
Arne Neumann
Steinfeldstrasse (IGZ)
D-39179 Barleben
Germany
Phone: 49-39203-8100
Fax: 49-39203-81100
Email: ane@ifak.fhg.de
PROFIBUS Center Nederland
Dennis van Booma
Joseph Ledelstraat 56
2518 KM Den Haag
Netherlands
Phone: 31-70-3020-412
Fax: 31-70-3464-275
Email: dbooma@profibuscenter.nl
Chinese PROFIBUS Test Laboratory
Jiyang Tang
No.1 Jiaochangkou Deshengmenwai
100011 Beijing
China
Phone: 86-10-820-78264
Fax: 86-10-820-78264
Email: tangiy@riamb.ac.cn
WWW.PROFIBUS.COM
Passive Devices (Slaves)
Active Devices (Masters)
PLC PLC
PC
Media Access
PROFIBUS differentiates between master and slave devices
PROFIBUS
WWW.PROFIBUS.COM
DP Monomaster System
Master (Class 1)
Slaves
PROFIBUS
PLC
Master (Class 2)
Central Controller
exchanges data with the
distributed peripherial
devices
Engineering tool is used
for setup/configuration
of the slaves
Analog or digital peripherial devices such as I/O, drives,
transmitters, valves or operator terminals
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DP-Master
(class 2)
DP-Master
(class 1)
DP-Master
(class 1)
DP - Slaves
PLC
PROFIBUS
PC
CNC
Several DP-Masters may access a DP
Slave with read functions but only one
Master may write to a slave
DP Multi-Master systems consist of:
- multiple Masters (class 1 or 2)
- 1 to max. 124 DP-Slaves
- max. 126 devices on the same bus
Distributed inputs and outputs
DP Multi-master System
Distributed inputs and outputs
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Standardized electronic data sheets are used to permit open,
vendor- independent configuration
PROFIBUS
Configuration tool
PLC
PROFIBUS
A library with GSD files of PROFIBUS devices is available online at www.PROFIBUS.com
System Configuration
GSD-Files contain the
communication parameters

EDD-files contain the
application parameters
WWW.PROFIBUS.COM
PROFIBUS-DP
Control system
Engineering
Tool
PROFIBUS-PA
IEC 61158-2 (MBP_IS)
I
x
Segment-
coupler/Link
transmitter
x
+
Application in Process Automation
RS-485 or Fiber Optic
24V power
WWW.PROFIBUS.COM
PROFISafe Profile
RS 485 / IEC 61158-2
PROFIBUS
Standard
application
fail-safe
application
Standard PROFIBUS
PROFISafe-
Layer
PROFISafe-
Layer
The PROFISafe Profile permits the use of PROFIBUS in
fail-safe applications
Standard
application
PROFIBUS
fail-safe
application
WWW.PROFIBUS.COM
Motion Control
New functions for motion control
New functionality has been added to the
PROFIBUS protocol (V2):
Slave-to-Slave communication
Clock synchronous transmission
Time synchronization
With these new functions, PROFIBUS opens
up new applications in motion control
With these new functions, Profibus can synchronize 12 axes
with a cycle time of less than 2 ms
WWW.PROFIBUS.COM
PROFINET CONCEPT
Engineering, HMI
Intelligent
field device
Ethernet
PROFIBUS
Proxy
Field Device Drive
Programmable
controller
Engineering,
HMI
PROFIBUS and PROFINET are two
complementary parts of PROFIBUS
International automation technology
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PROFINET
TCP/IP- Ethernet
Engineering
HMI
Tech. Module Tech. Module Tech. Module
Tech. Module Tech. Module
Internet
Between
Management and Production
Within Production
Integration
of PROFIBUS
WWW.PROFIBUS.COM
Manufacturing Automation
Car manufacturing
Bottling systems
Storage systems
Building Automation
Heating, air-conditioning
Process Automation
Purification plants
Chemical and petrochemical plants
Paper and textile industries
Power industry and power distribution
Power plants
Switchgear
Pipelines
Polymer
Storage
Glue
Production
Breweries
Car manufacturing, at General
Motors, BMW, Ford, FIAT....
Waste Water Purification
Bottling Plants
Food Production
Nearly 1,000,000 applications are operational
Building Automation
Applications
WWW.PROFIBUS.COM
North American Users
3M, CT
3M, MN
A. Schulman, OH
ABB Flexible Automation, MI
ABB Seatech, TX
Abbott Laboratories, TX
Accu-Fab Systems, OR
Accusort, PA
Acklin Stamping, OH
Acme Brick, TX
Advanced Energy, CO
Advanced System Integration, TX
Advantage Industrial Auto., GA
AgriNW, WA
Air Liquide, TX
AIS, IN
Alabama Power, AL
Alcan, Canada
Alliant Techsystems, VA
Allied Signal, OH
Alpine Engineered Products, TX
American Baler, OH
American Kuhne, CT
American National Can, OH
American National Can, TX
American Standard, OH
Amoco Fabrics, GA
Amplex Electric, OH
Amycel, TX
Anarundel Cty Water Auth., VA
Anchor Brewing, CA
Andritz Runther, TX
Anheuser Busch, MO
Applied Digital Engineering, TX
Applied Extrusion Tech, VA
Aqua Glass, Canada
ARCO Alaska, AK
Artech, NC
ASI, TX
ATG, WA
ATJ Industrial Auto., Canada
Atronix Engineering, OH
Autoliv, UT
Automation Control, CO
Automation Systems, MI
Autotec, OH
AVCA Corporation, OH
Ballard Power, Canada
Barnes and Noble, MA
Barrilla Pasta, IA
Best American Foods, ID
WWW.PROFIBUS.COM
North American Users
Basler Electric, IL
Baxter Healthcare, AR
Bayer, Mexico
Bell & Howell, IL
Best Press, NC
Bethlehem Steel, OH
Biersdorf, CT
Blue Bell Creameries, TX
Blue Circle Cement, GA
Blue Diamond Nut Company, CA
Blue Ridge Growers, VA
BMH Americas Inc., TX
BOC, TX
Bodine Test Assembly, CT
Boise Cascade, OR
Brightstar Synfuels, TX
British Aerospace, TN
Burlington Industries, VA
Burton Snowboards, Canada
BWX Technologies, VA
C. Kirk Ryan
CA Lawton Co., WI
CAE Newnes Ltd., Canada
CAE, Canada
Cal Polymer, ID
Calgon, SC
Cameron Controls, TX
Canrig, TX
Capsugel, SC
Carpenter Company, TX
Carpenter Technology, VA
Cast Masters, OH
Caterpillar, IL
CCL Container, VA
Chemrex, MN
Chicago Dryer, IL
Chiles Drilling, TX
Cincinnati Machines, OH
Cincinnati Test, OH
Circon ACMI, OH
City of Houston Public Works, TX
City of Jacksonville Public Works, FL
City of Los Angeles Public Works, CA
City of Phoenix Public Works, AZ
Coe Manufacturing, OR
Cold Springs Texas Granite, TX
Cole Electric, WI
Colgate, NJ
Columbia Electric, WA
Columbia Pacific Aluminum, CA
Compressor Controls, IA
WWW.PROFIBUS.COM
North American Users
Ebner Furnace, OH
Edler Industries, CA
EDS, MI
Electronic Power Design, TX
Elgin-Butler Brick, TX
Eli Lilly, IN
EMD, TX
Encore Wire, TX
Enerpro, CA
Engineered Systems, OH
Englewood Electric, FL
Englewood Electric, IL
ENSCO Kodiak II
Environmental Waste H2O, ID
EOS Engineering, TX
EPCO, OH
EPD, TX
Davis Standard, CT
DECO Tools, OH
Defasco Steel, PA
Dell Computers, TX
Delta Brands, TX
Dexter Nonwovens, CT
Dmytryka Jacobs Eng, OH
Dorner Manufacturing, WI
Dow Chemical, TX
Dow Corning, MI
DSM Engineered Plastics, PA
DSM, VA
Duke Power, TX
Dunlop Tires, AL
Eastman Chemicals, TN
Eastman Kodak, NY
Ebarra Technologies, CA
Connexant, CA
Conserve II, FL
Control Concept Corp., WI
Control General, TX
Control Panels & Systems, MD
Controlled Power & Automation, TN
Cooper Tire & Rubber, OH
Copes Vulcan
CP Films, VA
Crane Kemlite, IL
Crown, Cork & Seal, TX
CSD, MA
CTR, SC
Cummins Engine, MI
Curt Joa, WI
Cytec Industries, OH
Dan River Mills, VA
WWW.PROFIBUS.COM
North American Users
Evanite Fiber Corp, OR
Exion, WI
Exonic Systems, MI
Exxon Baytown, TX
Fairmont Tamper, MN
Falmouth Scientific, MA
Fiber Visions, GA
Findley, OH
Fisher Controls, TX
Flight Safety Intl, TX
Fogg Filler, MI
Forest Products Machinery, GA
Formosa Power
Fort James Corp, OR
Foxjet, TX
Framatome Cogema Fuels, VA
Frank W. Murphy, TX
Friskies, MO
Frostbite Brands, OH
GAF Materials, MN
Galvacor, Canada
Gaston County Dyeing, NC
GE Fanuc, UT
GE Plastics, NY
GE Team Controls, TX
General Atomic, CA
General Mills, MI
General Shale Brick, TN
Georgia Gulf, TX
Georgia Pacific, MI
Georgia Pacific, WA
Giddings & Lewis, WI
Gillette, MA
Glassline, OH

Global Marine Drilling, TX
Globitech, TX
Glomar Celtic Sea
Glomar Explorer
GM PowerTrain, MI
Golden Cheese, CA
GPM Gas, TX
Grobe Electric, AL
H.B. Fuller, CA
Haarman & Reimer, SC
Harmon Motive, IN
Harnisfeger, WI
Harvard Industries, VA
Harza Engineering Co., IL
Hauni, VA
Hazentech, AR
Heidelberg Finishing, OH
WWW.PROFIBUS.COM
North American Users
Heidelberg Web Presses, NH
Heidtman Steel, OH
Helm Instrument, OH
Henkel, OH
Henry Filters, OH
Hess Electrical, MI
Hitec, Canada
Hitec, TX
Holt Electric, WI
Hoosier Magnetics, OH
Houston Chronicle, TX
HPM Hemscheidt Corp.
Huels
Huffman, SC
Huntair, OR
Husky, Canada
Hydralift, TX
IS, CT
IBM, VT
ICD, NJ
Imperial Holly, TX
Incom, WI
Indianapolis Casting, IN
Industrial Automation Eng., MN
Innovative Controls, OH
Innovative Electronics, TX
Intec Permaglas, OR
Intech, TX
Integrated Chemical Solutions, TX
Intelicon, OH
Intellution, MA
Interface Flooring, GA
Intevac, CA
ITT Automotive, NC
ITW/MiniGrip, TX
J.R. Simplot, OR
Jacobs Engineering, OR
Jagenberg, CT
Kendall Electric, MD
Kendall Electric, WI
Kiefel, NH
Kirk Lumber, VA
Kister, OH
Kraft Foods, IL
Kvaerner Metals, PA
L&H Supply, TN
LaFarge Alum., VA
Lamb Weston, OR
Lemforder, ME
Linklater, CA
Lockwood Green, TX
WWW.PROFIBUS.COM
North American Users
M&M Mars, IL
Mallinkrodt, MO
Mantissa Corporation, NC
Maple Leaf Bakery, VA
Martin Feed Mills, Canada
McNaughton-McCay, IL
MD/Totco, TX
Medical Lake Waste Water, WA
MG Generon, TX
Micron Technology, ID
Middlesex Industries, MA
Milliken, SC
Minaric, NC
MM Controls, OR
Mobil Chemical, CT
Mobile Oil Pipeline, TX
Mobile Oil, TX
Molins Richmond, VA
Monterrey Mushroom, TX
Montgomery Watson, TX
MPM Engineering, Canada
Nanoose Systems, Canada
NASA Cape Kennedy, FL
NASA Langley, VA
National Envelopes, KS
National Instruments, TX
National Oilwell, TX
NEC, CA
Nestle R&D Center, OH
Newport News Shipbuilding, VA
Noell Crane and Service, TX
Northland Electric, MN
NorthSails, NV
Northwest Cybernetics, OR
Norton, TX
Novartis Pharmaceuticals, NJ
NPC, TX
NSC Technologies, IL
OSullivan Industries, VA
Ocean Spray, NJ
Ocean Spray, WI
OEM, TX
OMC Services, TX
On Trak Systems, CA
Pacific Flow Controls, CA
Packard-Hughes, CA
Pan Pacific Co., OK
Pasadena Paper, TX
Pearson Packaging, WA
Pemco, WI
Perdue Farms, MD
WWW.PROFIBUS.COM
North American Users
Sandvick Sorting, KY
Sanibel Island Water, FL
Sasib Bakery, TX
Sauder Woodworking, OH
Savanah Foods, TX
Schlumberger, TX
Scholle, CA
Seacor Gerand Jordan, TX
Seacor Vanguard, TX
Sematech, TX
Seneca Foods, ID
Shaffer, TX
Shiner Brewery, TX
Siebe APV
Siemens Automotive, VA
Siemens Electrocom, TX
Siemens Telecommunications, TX
Qtera, FL
Quad Graphics, WV
Quad+, IL
R&B Falcon Drilling, TX
RA Hanson, WA
RapidPak, WI
Rayonier, GA
Raytheon, TX
Reading and Bates, TX
Redhook Brewery, WA
Reliant Energy, LA
Retrotech, NY
Roberts Filters, PA
Rockwell Automation, OH
RR Donnelly & Sons, TN
Rubbermaid, KS
Rumsey Electric, PA
Petrotech, TX
Pfizer, NE
Pharmacia Upjohn, MI
Philip Morris, VA
Philips Lighting, KS
Phoenix Environmental, IL
PLENCO, WI
PML, Canada
Polybond, VA
Port of Houston, TX
Potlatch, ID
PPG Industries, PA
Praxair, TX
PRI Automation, MA
Procter & Gamble, OH
Promotional Printing, TX
Protec Coating, OH
WWW.PROFIBUS.COM
North American Users
Thermoguard Equipment, WA
Titan Industries, TX
Toledo Transducers, OH
Transdyne Controls, GA
Transocean (Marianis), TX
Tree Top, WA
Trident Tooling, OH
Trinity Industries, TX
Trunkline, TX
Trus Joist MacMillan, ID
Tru-Si Technologies, CA
TRW, AZ
Tuchenhagen-Zajac, MD
Turtle & Hughes, NJ
Tyler Controls, NY
UAS, Canada
UCB Films, KS
TA Engineering, CA
Tamko Roofing, MO
Taylor Clay, NC
Tech Conveyor, NJ
Tech Logic, MN
Tech Power, TX
Technisys, UT
TEI Engineering, IN
Teledyne Advanced Metals, TN
Tennessee Eastern Chemicals, TN
Tennessee Valley Authority, TN
Texaco, TX
Texas Eastern, TX
Texas Farm Products, TX
Texas Instruments, MA
Texas Instruments, TX
Thermal Engineering, SC
Sierra Nevada Brewing Co., CA
Signode IPS, IL
Simpro, TX
Simpson Sawmill, WA
Sinclair Marine Electric
Skagit Smatco, TX
SOR
Southeastern Containers, VA
Standard Gypsum, TX
Sterling Berkefeld, Canada
Sterns Airport Equipment, TX
Stupp, TX
Sumitomo, VA
Sunkist Growers, CA
Surface Combustion, OH
Sverdrup, TN
Systel, TX
WWW.PROFIBUS.COM
North American Users
WilsonArt, TX
Wirtz Manufacturing, MI
WL Gore, NC
Woodgrain Millwork, ID
Woodward Governor, CO
WPS Industries, LA
WR Grace, MI
Wright Industries, TN

USS Ronald Reagan
Valley Record, CA
Varco, TX
Vetrotex, TX
Wabash Plastics, IN
WABCO, SC
Walbridge Coatings, OH
Walla Walla Waste Water, WA
Wallace Printing, IL
Warren Electric, LA
Warren Electric, TX
WC Woods, OH
Western Container, TX
Wetmore, TX
White Oak Semiconductor, VA
Williams Pipeline, KS
Williamson Printing Corp., TX
UCB, IL
Ulvac, MA
Unilever
Unilever, NJ
Uniloy-Milacron Manchester, MI
Uniroyal, Canada
United Copper, TX
United Distillers and Vintners, Canada
Update Systems, MO
US Army Corps of Engineers, KY
US Filters, AZ
US Gypsum, CA
US Postal Service
USS (?) New Carrier (CVN 77)
USS Carl Vinson
USS Chester A. Nimitz
USS Harry S. Truman
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The End
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