Environmentally Friendly, Multi Layer

Dry Air Screen

V-SEPA

2008.4.25
KEMCO

INDEX:
1.
2.
3.
4.
5.

Concept
Features
Mechanism
Advantage of Screening by Air
Conventional Mechanical Screen vs.
VSEPA
6.
Exterior Appearance
7.
Performance
8.
Industry Application
9.
Test Results: (1) Course / Fine Aggregate
10. Test Results: (2) Recycling
11. Factors to be considered Prior to Testing.

1.

Concept

1) Screening and De-dusting by

one integrated machine.
To be classified into:
=> Coarse aggregate
=> Fine aggregate (after de-dusting)
=> Filler
2) Environmentally friendly
No Dust Emissions
3) Compact body size
High Efficiency Screening

2.

Features

1)

Max. 4 Decks of Screens can be Installed.

Wider classification from:
=> coarse aggregate down to micro fines.

2)

High Efficiency Screening.

2.5 to 3 times* more effectual screening efficiency by
comparison to conventional mechanical screening.
* subsequent to de-dusting by dust collector.

3)

Washing by Air.
Residual dust on the surface of particles are
separated / washed away by air.

4)

Compact body size.

Required sieve area is calculated at just 1/3 of the
conventional mechanical screen.

5)

Environmentally friendly.
Closed circuit design eliminating dust emissions.

6)

Easier maintenance.
Easily interchangeable and reduced clogging of sieve
mesh.

3.
Feed

Mechanism
Feed

Dust Collector

Dust Collector

Max Size
40mm

Max Size
20mm

Blower

Blower
Damper

Model
Deck
Series
Application

AS
Single Deck
1200, 1600, 2500
V7 Sand Manufacturing

RCAS
4 Decks
1200, 1900, 2500
Recycling / Screening

4.

Advantage of Screening by Air

1) Dispersion by air:
V-SEPA

Conventional screen

Large particles fall short and fine particles fall long.

2) Wash effect by air:
Residual dust on the particle surface is removed via air washing.

Concrete
Benefiting

Sieve Mesh

5.

Conventional mechanical screen

Vs.
AS
V-SEPA
V-SEPA

40-0mm

40-0mm

Conventional

+20mm

+20mm

40-0mm

#20
#10
#5

VSI

RCAS

+20mm

3-5mm

#20
#10
#5
#3

3-5mm

3-5mm

AS

#20
#10
#5

#3

Bigger Advantage
Filler

-0.0745

Sand
3-0

Filler 10-5
-0.0745

20-10

20-10

3-0
Sand

-0.0745
Filler

10-5

10-5

3-0
Sand

20-10

6.

Exterior appearance

7.

Performance

Feed 40mm
20mm passing 75%,
5mm passing 30%

8.

Industry Application

1) Quarry
2) Lime Stone Quarry (Cement Producers)
3) Ceramics
4) Recycling
5) Slag
10

9.

Test Results: (1) Course / Fine Aggregate

Feed Hopper

US7

Feed

40 0 mm

Product

20 5 mm & Sand (FM

2.9-3.0)

(Fine content in sand is controlled)

Dust Collector

Blower

V-SEPA

Damper

20-5 mm

Sand

Filler

11

10. Test Results: (2) Recycling

Demolition concrete
Raw Material

Ceramic

Raw Material

Product

Filler

Product

Filler

Raw Material

Glass

Product

Filler

12

11. Factors to be Considered Prior to Testing

Feed

Required Product

1. Grading

1. Size

2. Moisture

2. Grading

3. Property

3. Volume

13