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WELCOME TO
NANOCOATINGS
WORLD
Coating
Component of Coating
Binder The binder bonds the pigment particles to each other and to the substrate.
Fillers - Mostly used to extend the volume (low price), to confer or to improve technical
properties.
Solvent Liquid consists of several components and dissolved binders without chemical
reaction.
Nanocoating
Nanocoating are coating that produced by usage of
coatings
offer
greatpotential
for
FUNCTIONAL COATING
The term functional coatings describes systems which represent other than
the classical properties of a coating (decoration and protection). Functional
coating come up with additional functionality. This functionality depend
upon the actual application of a coated substrate.
Examples of functional coating
1) Sacrificial
The use of a sacrificial anode such as zinc to protect steel is a long standing and wellknown industrial practice. The zinc layer on galvanized steel degrades when exposed
to an adverse environment, and this protects the underneath surface. Using a
similar approach, both inorganic and organic resin based, zinc-rich coatings have
been developed to protect a variety of metal substrates.
2) Barrier effect
Polymeric coatings are applied to metallic substrates to provide a barrier against
corrosive species. They are not purely impermeable. Moreover, defects or damages in
the coating layer provide pathways by which the corrosive species may reach the metal
surface, whereupon localized corrosion can occur.
Pigments having lamellar or plate-like shapes (e.g., micaceous iron oxide and
aluminum flakes) are introduced to polymeric coatings; this not only increases the
length of the diffusion paths for the corrosive species but also decreases the corrosion.
The orientation of the pigments in the coating must be parallel to the surface, and they
should be highly compatible with the matrix resin to provide a good barrier effect.
Layered clay platelets such as montmorillonite may also be introduced into organic
resin systems to increase the barrier effect towards oxygen and water molecules,
thereby enhancing the anticorrosive performance of the coating.
3) Inhibition
Primers containing metallic phosphate, silicate, titanate or molybdate compounds
are available as compounds used as corrosion inhibitors to formulate anticorrosive
primers for metallic substrate.
These pigments form a protective oxide layer on the metallic substrates, and often
also form anticorrosive complexes with the binder.
Self Healing/Cleaning
Coatings
The recent research in self healing coatings
is inspired by natural healing processes.
Self-cleaning coatings, as the name
suggests, have a special functional
property,
and today the term Lotus effect. That is,
the ability for a surface to repair itself after
naturally occurring or biological systems.
Microcaps
ule
Crack
a) Cracks form in the
matrix wherever
damage occurs.
Healing
agent
(b) The crack ruptures
the microcapsules,
releasing the healing
agent into the crack
plane through capillary
action.
Polymerized
healing agent
(c) The healing agent
contacts the catalyst,
triggering polymerization
that bonds
the crack faces closed
Self-cleaning II
photocatalytic
nanotitanium dioxide (TiO2)
Probably the most wide-spread application
ascribed to nanotechnology in the
construction industry. There are already a
great number of buildings worldwide
which have been treated with it.
Titanium dioxide is hydrophilic due to its
high surface energy, hence water does
not form drops on a surface coated with it,
but a sealed water film instead.
Photocatalyst TiO2
absorbs UV radiation
from
sunlight/fluorescent
lamps
These photoproduced
radicals are
powerful
oxidizing species
and can cause
the deterioration
of organic
contaminants or
microbials
pieces on the
particle surface.
Produce pairs
of electrons
and holes.
The positive-hole of
TiO2 breaks apart the
water molecule to
form hydrogen gas
and hydroxyl radical.
The negative-electron
reacts with oxygen
molecule to form
super oxide anion.
(Both known as
photo-produced
radicals)
Electron of the
valence band of
titanium dioxide
becomes excited
when illuminated by
light.
The excess energy of
this excited electron
promoted the
electron to the
conduction band of
titanium dioxide
therefore creating the
negative-electron (e-)
and positive-hole (h+)
pair.
MECHANISM of Self-cleaning
photocatalytic nanotitanium
dioxide (TiO )
Microorganisms
represent potential
threats for our
Antibacter
modern hygienic
ial
lifestyle.
Cause
Coatings
to
1. Problems of aesthetics
(discoloration of the
coating),
2. Risks to health and hygiene,
3. Biofilm development or
microbial corrosion in the
case of metallic substrates.
Bacteri
a
Fung
i
Viruse
s
Antifouling Coatings
Problem:
The microorganisms cause inconsistencies in the coating surface
and create friction with the water. This friction decreases the
speed of the vessel and adds weight to the hull. Both of these
factors increase fuel consumption and inflate the cost of
maintaining the vessel. The ideal antifouling coating would prevent
marine growth as well as maintain a long performance life while
keeping within strict environmental regulations.
Nanopolymer
Coatings
Conducting Polymer
A conductive polymer is an organic polymer semiconductor. They
provide pathways for electronic conduction by doping. Common
classes of organic conductive polymers include: Poly(acetylene)s,
Poly(pyrrole)s, Poly (thiophene)s, Poly(aniline)s etc.
Biosensor- Biosensor is an analytical device which converts a biological
response into readable signal. Bio sensor comprises of three
components: bioreceptor, transducer and detector.
Polypyrrole nanocomposites with oxides, especially with Fe3O4 have
prospects for use
in corrosion protection of iron.
Self-assembled
nanophase
(SNAP) Coating
BEFORE
Conventional chromate conversion
coatings (CCC) work well for iron
and aluminum alloys in terms of
their corrosion protection
performance. However, the strong
oxidation properties of chromates
make them a potential lung
carcinogen responsible for the
DNA damage.
For primer coating applied solgel
derived thin films. Solgel films
have good adhesion to both
metallic substrates and organic
top coats.
However, they result voids
throughout the solid gel after the
drying procedure (Evaporation
process). Besides, they cannot
provide any active corrosion
protection or stop the propagation
of corrosion once corrosion is
AFTER
SNAP - potential replacement for
chromate-based surface treatments
on aircraft aluminum alloys.
This Self-assembled Nanophase
Particle (SNAP) process can be used
to form thin, dense protective
organic surface treatment coatings
on Al aerospace alloys. The ability to
design coating components from the
molecular level upward offers
tremendous potential for creating
multifunctional coatings.
The SNAP coating mostly be used as
part of a complete aircraft coating
system designed to protect the
aircrafts aluminum alloy from
corrosion. The coating steps include,
in order of application, surface
preparation, surface treatment
(SNAP), primer and topcoat.
Conventional Coating
System
Nanoparticle/Fillers For
Coating
What is
nanoparticle
??
A
microscopic
particle with at
least
one
dimension
less
than 100nm.
Method for
Coating
TiO2 nanoparticles dispersion in
an epoxy resin matrix
TiO2 nanoparticles dispersed
when sliding against a smooth
steel counterpart
The friction and wear behavior of
nanocomposits sensitive to the
dispersion states of the
nanoparticles
The wear resistance could be
increased if the micro structural
homogeneity was improved
1. TiO2 Nanoparticle Dispersed In An Epoxy Resin (Min
2.
Epoxy-clay
nanocomposite
coating
Nanoparticle Dispersed In An Epoxy
(M.R.Bagherzadeh et al, 2007)
TiO2
Resin
Conclusion
Protective coatings perform important functions based on types
of coatings. The application of nanotechnology in the
corrosion protection of metal has recently gained momentum
as nanoscale materials have unique physical, chemical and
physicochemical properties, which may improve the corrosion
protection in comparison to bulk size materials. Significant
work on nanoscale coatings is underway globally in the area of
the area of nanocoating in the way of incorporating
nanoparticles in coating formulation that enhance specific
features.
Q & A
Nanocoating
Nanostructured materials
SNAP Procedures
1. SNAP solutions were prepared by drop-wise addition of
42.8 glycidoxypropyltrimethoxysilane (GPTMS)
and 8.9 ml tetramethoxysilane (TMOS) to 64.8 ml
solution of 0.05 M acetic acid in doubly distilled
deionized (DDI) water.
2. The application solutions were prepared by diluting the
aged SNAP solution with water and subsequent addition
of a crosslinking agent (DETA) and surfactant.
3. The final mixture was vigorously stirred and applied to
the cleaned aluminum alloy panels by dip-coating.
Dip coating
Dipping
Wet layer
formation
Solvent
evaporatio
n