Professional Documents
Culture Documents
Plant Description
Proposed industry : Apparel industry
Type of industry: Manufacturing
Product : Mens Casual Shirt
Daily Production : 6500 pcs
SAM : 20 MINUTES
Daily working hours : 8 hrs
Site Details
PROPOSED LOCATION-DEWAS(near Indore),
Madhya Pradesh
ACCESSIBLITY TO DIFFERENT MODES
AIRWAYS: Nearest Airport isDevi Ahilya International
Airport,Indore(44 K.M)
RAILWAYS: Dewas Junction lies onIndore Junction-Ujjain
Junctionbranch line
ROADWAYS:NH3 Agra Mumbai National highway (A.B.
Road) passes through the town. NH 86 starts from
Dewas and goes up to UP
Distance fromIndore: 35km
Distance fromBhopal: 148km
Distance fromUjjain: 37km
Site Details
LAND COST
Industrial area: 1500-2000rs/sq.feet
Rural area:500-800s/sq.feet
Near by DEAVAS city:500Rs/sq.feet
Site Plan
1.
2.
3.
4.
5.
a.
b.
Main entrance
Back entrance
Security room
Reception area
Administrative Block
Offices
Conference room
6. Production block :
a. Fabric and trim Store
b. Fabric Receipt Area
c. Spreading and Cutting room
d. Sewing
e. Finishing and packaging
f. Ware House
g. Maintenance Department
h. Sampling Department
i. Training
j. Quality
k. IED
l. CAD
7. Physical plant:
a. Boiler
b. Generator
c. General Maintenance
8. Pesonnel block
a. Creche
b. Canteen
Production Block
Object
IE DEPARTMENT
Chair
Quantity
5
Dimensio Area
n
2ftX2ft
20 sq ft
3ftx5ft
45 sq ft
Cabinets
3ftx2ft
12 sq ft
Visitors
Chair
Hanger
stand
Total
2ftX2ft
8 sq ft
10ftx3ft
30sq ft
Allowance
(50%)
Total
115 sq ft
57 sq ft
172 sq ft
PPC
MAN POWER REQUIRED
PPC manager 1
PPC assistant manager 2
Helper 1
Object
Quantity
Chair
Computer
Table
Cabinets
For
Storage
Visitors
Chair
Hanger
stand
Total
4
3
Dimensio Area
n
2ftX2ft
16 sq ft
3ftx5ft
45 sq ft
3ftx2ft
12 sq ft
2ftX2ft
8 sq ft
10ftx3ft
30sq ft
111 sq ft
Allowance
55sq ft
Total
166 sq ft
QUALITY
MAN POWER REQUIRED
Quality manager - 2
Helper 2
Object
Chair
Computer
Table
Inspection
Table
Cabinets
For Storage
Hanger
stand
Total
Quantity
4
3
Dimension Area
2ftX2ft
16 sq ft
3ftx5ft
45 sq ft
3ftx8ft
24 sq ft
3ftx2ft
12 sq ft
10ftx3ft
30sq ft
104sq ft
Allowance
52sq ft
Total
156 sq ft
MAINTENANCE
Maintenance
manager-1
Assistant manager- 1
Helper- 1
Mechanic - 5
Issuer- 1
Object
Chair
Work Table
Cabinets
For Storage
Shelves for
storage
Total
Safety officer-1
Quantity
5
3
4
Dimension
2ftX2ft
3ftx4ft
4ftx2ft
Area
20 sq ft
36 sq ft
32 sq ft
2ftx5ft
20sq ft
108 sq ft
Allowance
54 sq ft
Ext: in
Future
Total
20 sq ft
182 sq ft
CAD
Cad incharge-2
Helper - 1
Object
Quantity
Chair
3
Computer
2
Table
Cabinets
1
For Storage
Cad
machine
Dizitizer
Plotter
Total
Allowance
(30%)
Ext: in
Future
Total
Dimensio
n
2ftX2ft
3ftx5ft
Area
3ftx2ft
6 sq ft
8ftx3ft
24 sq ft
4ftX6ft
24 sq ft
6ftx3ft
18 sq ft
12 sq ft
30 sq ft
114 sq ft
33sq ft
30 sq ft
177 sq ft
WAREHOUSE
Storage capacity for five days
Total storage quantity= 30,000 pcs
Considering one carton of dimensions= 1.5*1.5*1.5
ft
Number of units in 1 carton=10
Hence total cartons required= 3000
Considering pile of 8 cartons one over other
Total no of rows* columns of cartons= 17*12
Total area =(17*1.5)*(12*1.5)sq.ft
= 468sq.ft
Considering 150% allowance
Hence total area=1170 sq.ft
Helpers=3
110mins
Similarly, time for cutting 1 mtr of lay =
0.041mins
Time for cutting 680mtrs (100lays) =
680*0.041 = 27.88mins
Therefore spreading and cutting 400 gmts time
2*3.36sqmts = 6.72sqmts = 72 sq ft
Area covered by 2 fusing machines is
2*(3.26mts
SEWING
Total number of workers(operators helpers and supervisors)in 1
line= 67
Total workers in sewing = 335
No. of machines in 1 line(including SNLS,DNLS,Kansai,FOA)= 51
Total No Tables In a Line= 11
Total Machine area(including area between the machines)= (51 *
14.8 * 3.5) sq.ft= 856.80sq.ft
Centre table length= 75.25ft, Width= 1.60 ft
Total Area of five lines= 6205 sq.ft
Considering future expansion for 1 line, total area= 7446 sq.ft
Taking an allowance of 125% for man and material movement,
Total area of Sewing floor= (7446+ 125%*7446)= 16754 sq.ft
SAMPLING
Object
Chair
Work Table
Cabinets
For
Storage
Total
Quantity
21
1
2
Dimension
2ftX2ft
3ftx5ft
3ftX2ft
160
Total
Machines
Total
138
Allowance(
100%)
Total
300
298
600
Administration Block
Conference Room
Production Manager Office
Accounts an Finance Office
IT Head Office
Head HR Office
Asst. HR Office
General Manager Office
Factory Manager Office
Quality Head Office
Compliance and Zerox
Housekeeping
THANK YOU!!!!