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Lesson 11
Corrosion Calculations
.500"
-.125"
.375"
.440"
-.375"
.065
.625"
-.125"
.500
.625"
-.595
.030"
= Corrosion Rate = .0067"/Yr.
4. Remaining Life
Corrosion Allowance.095 = 14.2 Yrs. Remaining Life
Corrosion Rate .0067"/Yr.
Corrosion
Just Milling Around
In the previous examples we calculated using decimal
fractions of an inch such as .006. However questions
on the exam often have the format of Mils or
thousandths of and inch. So if you are not familiar with
this terminology here are some examples.
.1 = 1/10th of an inch
.01 = 1/100th of an inch
.001 = 1/000th of an inch or 1 Mil. this is what is used.
Take our example above .006 this translates to 6 Mils.
.0067 translates to 6.7 Mils.
Class Quiz
Just Milling Around
1. Convert the following decimal fractions into Mils.
.195
= _____ Mils
= _____ Mils.
.0011 =______Mils.
2. Calculate or previous Remaining Life problem using Mils.
Corrosion Allowance.095 = 14.2 Yrs. Remaining Life
Corrosion Rate .0067"/Yr.
Solution
Just Milling Around
Converting the following decimal fractions into Mils.
.195 = 195 Mils
.023 = 23 Mils
.009 = 9 Mils.
.0011 = 1.1 Mils.
Corrosion Allowance 95 Mils = 14.2 Yrs. Rem. Life
Corrosion Rate 6.7 Mils/Yr.
Time
A year has 12 parts
The next issue is how do you handle the odd months in
a year. Its all good when it has been an even number of
years. However what about 2 years and 5 months?
Five months is 5/12th of a year. 5/12 = .416 years
rounded to 3 places. Of course 6 months is then 6/12 or
.5 years.
Example: Based on 4.416 years and a metal loss of 50
Mils we have;
Metal Loss 50 Mils
Time 4.416 Years
Class Quiz
Time
A vessel shell course was replaced in October of 1980.
The initial or, baseline thickness was .505. The most
recent actual thickness measured was .485 in January
1991. What is the corrosion rate, based in Mils per year
in January of 1991.
Solution
.505(t-initial) - .485(t-actual) = .020 = 20 Mils
Oct.1990 Oct.1980 = 10 years plus November, December
of 1990 and January of 1991 so; 10 yrs. 3 Mos.
10 - 3/12th (3/12 = .250) = 10.25 years
Therefore;
Metal Loss 20 Mils
Time 10.25 Years
t(inital) - t(actual)
time(years) between t(inital) and t(actual)
t previous - t actual
Corrosion rate (S.T.) = time (years) between t previous and t actual
0.500 - 0.459
6 years
S.T. =
0.489 - 0.459
5 years
= 6 Mils/ year
t actual - t required
= corrosion rate
(6.4)
17.79Yrs
0.0068"a year 0.0068" 6.8 Mils
in.
Pit # Two 3.141 x (0.330/2) 2 = 0.165 2 = 0.0855 sq. in.
Pit # Three 3.141 x (0.250/2) 2 = 0.125 2 = 0.0490 sq.
in.
Pit # Four
Corrosion
Over And
Out