CS3000 R3

Engineering Course
Day 2

Yokogawa Engineering Asia

Singapore Training Centre

Table of Contents

1.
2.
3.
4.
5.

Day 2
FCS Configuration
I/O Module Configuration
Software Switches Configuration
Message Definition
Control Drawing Builder

Laboratory: Process I/O Definition, Switches Configuration,

Message Definition

FIO System Overview - KFCS

FIO: an I/O system that is
connected to a control
station via an Extended
Serial Backboard Bus.
The total number of Remote Nodes
and Local Nodes is also limited to
10 per FCS.
SB401: ESB bus slave interface
module
EB401: ER bus master interface
module
EB501: ER bus slave interface
module
ESB : Extended Serial Backboard Bus
ER : Enhanced Remote Bus

Page E-1

Functions of ESB & ER Bus Interface

Card
ESB Bus Interface Slave Module (SB401)
The ESB bus interface card (SB301) performs data communication via the SB401
on node unit for FIO between I/O modules.
ER Bus Interface Master Module (EB401)
The EB401 module is used for controlling the ER bus communication. It provides
ER bus interface functions for communication between node units.
ER Bus Interface Slave Module (EB501)
The EB501 module is installed on the remote node side and communicates with
an
ER bus interface master module (EB401) of a local node.

Nodes - KFCS

For the single node unit, the SB401 or EB501

is installed to B1. For dual-redundant
node unit, the SB401 or EB501 for bus 1 is
installed in B1 and the SB401 or EB501 for
bus 2 is installed in B2.
EB401 can be installed to slot IO1 to IO8.
The slot can be identified by the characters
screen-printed on the backboard (print
board). However, the characters can not be
seen after the I/O modules are installed.
B1 indicates the slot is for bus 1 while B2 for
bus 2.
Page E-2

ESB and ER Bus

ESB Bus

ER Bus

Transmission Speed

128 Megabits per second

10 Megabits per second

Transmission Distance

Max. 10 m

Max. 185m (10 base 2)

Max. 500 m (10 base 5)
Max. 2 km ( Use general
purpose optical
repeaters)

GS 33P01B10-31E Pg7
Page E-1

Bus Cable Connection - LFCS

Control Bus Adapter

(YCB147) to connect V
net cable to VL net cable

Refer to IM 33Q06C20-01E
Page A4-16 Cable Connections

Bus Cable Connection - KFCS

Refer to IM 33Q06C20-01E
Page A4-36 Cable Connections

Properties of FCS

Properties of FCS - Type

Properties of FCS - Type

The list of Database Type varies

according to the Station Type selection
Max .16
Max .64 stations;
starts from 1 in
ascending order

Component number are used for

wiring and labeling the connection
origin or connection destination

Properties of FCS - Type

Properties of FCS - Type

If alias of station is left blank, the
name of the FCS created under the
project will be used, otherwise the
alias of the station is used.

Properties of FCS - Type

A window can be designated to display

rather than the station status display on
the HIS
The name of the higher level process
equipment group in plant hierarchy can
be designated or it can be omitted

Property of FCS Scan Periods

Scan period determines a period for the periodic execution of the function block.
Individual scan period can be defined in each function block based on the required response time.
3 types of scan periods:
. Basic scan (fixed to 1
second)
. Medium-Speed scan
(Select 200 ms or 500
ms; 50 ms, 100 ms
or 250 ms can also be
used by direct entry from
keyboard. The default is
500 ms.
. High-speed scan (Select
200 ms or 500 ms;
50 ms, 100 ms or
250 ms can also be
used by direct entry from
keyboard. The default is
200 ms.
Page F1-1 & F2-1

Property of FCS Network

Page F1-6 & F2-6

FCS - Configuration

FCS Constants

Page F1-7 & F2-7

FCS Constants Start Condition

Momentary Power Failure Tolerant Time: Set 0.0 to 4.0 (sec).
MAN
(cold start)

Momentary power failure

tolerant time (sec)
Default : 2 secs (t)

t>2
s
RC
Before power
After power
trip
recovery
AUT (automatic MAN
feedback control)
Sequence Table
AUT
Scan on
S1 S2

AUT
S1 S2

beginning

AUTO
(Hot restart)
t<2s

Before power
After power
trip
recovery
AUT (automatic AUT
feedback control)
AUT
Scan on
S1 S2

AUT
S1 S2

resume
Page F1-7 & F2-7

FCS Constants
Range between 0 and 4
seconds. The default value
is 2 seconds.

No-response time of node > momentary power failure tolerant time, - prolonged node power failure.
No-response time of node < momentary power failure tolerant time, - momentary node power failure.

Page F1-8 & F2-8

FCS Constants

The digital filter is a function to remove the noises from process input signals.
The following is the computational expression for the digital filter:

There are three kinds of digital filter coefficients.

. Digital Filter Coefficient 1: 0 to 1.00 (0.01 unit) (Default : 0.5)
. Digital Filter Coefficient 2: 0 to 1.00 (0.01 unit) (Default : 0.75)
. Digital Filter Coefficient 3: 0 to 1.00 (0.001 unit) (Default : 0.875)

Page F1-8 & F2-8

FCS Constants Scan

Transmission

Transmitting
station
Receiving
station
Transmitting station
and receiving
station must have
the same buffer size
for effective
communication

Global Switch
An internal switch with the same logical value on all stations in the same domain.
The values of global switches are broadcasted to other stations in the system via Vnet scan
transmission when data transfer to other stations is defined at Scan Transmission in the FCS
Constants Builder.
When data receipt to other stations is defined at Scan Transmission in the FCS Constants
Builder, the values of global switches of the stations defined are updated.

Page H-4

Example of Global Switch

From FCS0101
To FCS0102

Create New Node LFCS & KFCS

When a new LFCS is added, one node will be automatically created.

Page G1-2 & G2-2

Create New Node

LFCS

KFCS

Page G1-2 & G2-2

Creating a New Node - LFCS

The node number is a number to identify a node, which
is set between 1 to 8.
Check for dual-redundant power supply. The default is
uncheck
Check if a housekeeping unit (HKU) is to be used. The
default is uncheck
Select Cabinet or Rack to install nodes. The default is
Cabinet.
The component number is a number given to the cabinet
to install FCS units, which is used to identify where to
connect a cable. Up to 8 characters can be used for the
number. The component number setting can be omitted.

Up to 24 single-byte characters can be used for the node comment. No characters are entered at the
default. The node comment setting can be omitted.

Page G1-2

Creating a New Node - KFCS

The node number is used to identify a node unit.
Specify a node number between 1 and 10.
Create a new EB401 (ER bus interface master
module) for connecting a remote node in a local
node.
Select the installation position of the EB401 (ER
bus interface master module) to which a remote
node is to be connected.) Specify this item only
when the node type is remote). The
installation position is expressed in the
following format:
NODEn\sEB401
n: Node number
s: Slot number

Page G2-2

Creating a New Node - KFCS

When using 80W power supply unit, up to six
modules(*1) which can supply power to field
transmitter can be installed in one node unit.

If 40 W power supply unit is used, the external

power supply is required when the I/O
modules provides power to the field transmitters.
In this case, check the check box of
[24VDC from External Power Unit].
If the installed I/O modules do not supply power
to the field transmitters, do not check the check
box of [24VDC from External Power Unit]. Thus
the 24VDC will not be supplied to the field
transmitters.

Page G2-2

Create New IOM - LFCS & KFCS

Create New Analog I/O Module - LFCS

Page G1-4

Create New Analog I/O Module - LFCS

Page G1-4

Create New Analog I/O Module LFCS

TI Page 2-30

Create New Analog I/O Module LFCS

TI Page 2-31

Create New Analog I/O Module LFCS

TI Page 2-31

Create New Analog I/O Module - LFCS

Page G1-4

Create New Analog I/O Module LFCS

Installation Position

FCU

%Z 01 2 1 0 3
Terminal number = 03
Slot number = 1
Unit number = 2

Node 1

NIU

Node number = 1
Process I/O Identifier

IOU1

IOU2

IOU3

IOU4

Node 2

Node 3

Create New Analog I/O Module - LFCS

The two I/O modules installed next to
each other (odd numbered slot and the odd
number + 1 slot) can be configured as
dual-redundant; e.g. if slot number 1 is the
control side, slot number 2 is the standby side.
If the module on control side fails, the
module that was on the standby side will take
over the control. Function blocks will read
data from the new control side module.
24 alphanumeric characters

The option will be only be available

when the appropriate IOM Type is selected
Checking the [High Speed Read] option with
only one I/O module installed in one unit
will enable the FCU to read from I/O module
at high speed.
This option is available for Package
Communication modules (ACM11/ACM12)
and the Fieldbus Communication module
(ACF11).

Page G1-7/8

Create New Analog I/O Module - KFCS

Page G2-5

Create New Analog I/O Module - KFCS

Page G2-5

Create New Analog I/O Module KFCS

TI Page 2-25

Create New Analog I/O Module KFCS

TI Page 2-26

Create New Analog I/O Module - KFCS

Page G2-6

Create New Analog I/O Module KFCS

FCU

%Z 01 2 1 0 3
Terminal number = 03
Slot number = 1
Unit number = 2
Node number = 1

Fixed

Node 1
I

O O

U U

Process I/O Identifier

Node 2

Create New Analog I/O Module - KFCS

The two I/O modules installed next to

each other (odd numbered slot and the odd
number + 1 slot) can be configured as
dual-redundant; e.g. if slot number 1 is the
control side, slot number 2 is the standby side.
If the module on control side fails, the
module that was on the standby side will take
over the control. Function blocks will read
data from the new control side module.
The option will be only be available
when the appropriate IOM Type is selected

Page G2-6

Create New Analog I/O Module - KFCS

24 alphanumeric characters
When check the option box
[High Speed Read], CPU
reads the data at high speed
from the I/O module.

Output type can be specified to the analog

input/output modules and analog output
modules. Different output type makes the
output to the modules or to the EB401 at
different timings.
Output in a lump: Output when all function
blocks in the FCS complete their processing.
Output immediately: Output when the
connected function block is performing
output process.

Page G2-6

IOM Builder - LFCS

Double click on new Analog IOM

%Z012101 %%TI100

Label ie. User-defined label

Format
Page G1-9 ~ G1-12

IOM Builder - KFCS

Double click on new Analog IOM

%Z011101 %%AI001

Label ie. User-defined label

Format
Page G2-9 ~ G2-13

Global Switches (%GS)

Up to 256 switches.

Common Switches (%SW)

1 to 200 System Reserved.

Up to 4000 switches.
(CS3000)

Messages - Annunciator
Annunciator Message Output (%AN)
Annunciator message is used to notify the operator of errors in the process.
Up to 24 alphanumeric characters (12 double-byte characters) may be defined
in the Annunciator Message Builder by user.

Messages - Operator Guide

Operator guide messages are used to prompt the operators acknowledgment for certain operation
during certain progress of the process. Operator guide messages are defined in the Operator Guide
Message Builder. Operator guide messages are triggered by the sequence control of the control
station.

Up to 70 alphanumeric characters are used.

If it is required to display a window upon acknowledging the operator guide message, the
window can be designated as a related window by defining the name. With the related window
defined, clicking the message displayed in the Operator Guide Message window will display
the related window in the defined format.

Messages - Printout
Print messages are triggered by the Sequence Control Function to print out the message to indicate
certain timing of the process.

Messages - Printout
Up to 80 alphanumeric characters (40 double-byte characters) may be defined as print message.

Conversion
Numeric data may be converted into other format for print out. When [X] is specified,
the numeric data is converted into hexadecimal format to print out. The hexadecimal
number is integer type. When conversion specification is omitted, the integer or numeric data are
printed out in decimal, text data are printed out as characters strings.

Control Drawing
Used to configure the basic control functions of the FCS.
200 control
drawings (CS3000)

Control Drawing - Example

Edit Function Block

Detail
Function Block
Wiring

Double click

Left click

Select Function Block

Properties of Function Block

Function Block Detail Builder

Security Level
Security levels are assigned to the function blocks.
The security policy is set to prevent illegal operations and other problems and ensuring the safety of
the system. It restricts the scope of operation and monitoring permitted for an operator, and masks
certain alarms of which the operator need not be notified.
Each tag is assigned with a function block security level in the Function Block Detail Builder. Based
on the User Security type of the username and the assigned function block security level, the restriction
of monitoring and operation is imposed on the function block faceplate

Page D-4

Security Level - Function Block

Refer to Page I-5

END

END
OF
PRESENTATION

Creating a New Node - LFCS

This is the start mode on I/O units. Set time within 1 to

16,000 msec, or select MAN (manual).
The default is 2,000 msec.
Select Yes or No for reading data of I/O units at
high-speed. The default is No.

Page G1-2