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MAINLINE MAINTENANCE
ROUTINE MAINTENANCE
REGULAR PATROLLING BY LPM s AND OFFICERS
REMOVAL OF ENCROACHMENTS
PREVENTIVE MAINTENANCE
BREAK DOWN MAINTENANCE
QAF:MML/01
LOCATION
K.M.
VILLAGE/THANA/DISTT.
DETAILS
LEAKAGE
ENCROACHMENT
ENCROACHMENT CLEARED
WASHOUT / EXPOSURE
ROW-BOUNDARY PILLARS ,K.M. POST
T.P. POST VENT PIPE ETC.
VALVES ENCLOSURE, MARKER BOARD
CONDITION OF SUBMERGED
ROAD/RIVER/ BRIDGE ATTACHMENT
CROSSING ETC.
TEST LEAD BOX DAMAGES
C.P. STATIONS METER READING POWER
AVAILABLE
REMARKS : ____________________________________________________________
DISTRIBUTION :
DATE :
PREVENTIVE MAINTENANCE
CIVIL MAINTENANCE OF ROW WASHOUTS,
MARKERS, BOUNDARY PILLARS
BRIDGE/RIVER CROSSING, HANGERS, CASING ETC.
BLOCK VALVE MAINTENANCE
PROVISIONING OF COAT & WRAP
HYDRO TESTING OF MAINLINE
CATHODIC PROTECTION INCLUDING REGULAR
CHECKING OF CP UNITS AND MONITORING OF
PARAMETERS, REVISIONING OF ANODE BEDS,
REPAIR OF TLPs & CARRYING OUT PSP SURVEYS.
AVAILABILITY OF POWER SUPPLY
UPKEEP OF MAINLINE EMERGENCY EQUIPMENTS
5
CONTINUOUS
INTELLIGENT PIGGING
PRODUCT QUALITY
CONTINUOUS
CORROSION COUPON
QUARTERLY
PIGGING
QTR/SIX MONTHLY
CP& COATING
PSP
QUARTERLY
CP STATION
BI-MONTHLY
COATING SURVEY
HYDRO-TEST
AFTER
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11
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PIPELINE MAINTENANCE:
MAINLINE R&M
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PIPELINE MAINTENANCE:
MAINLINE R&M
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PIPELINE MAINTENANCE:
MAINLINE R&M
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POTENTIAL MEASUREMENT
Potential criteria are one of the most
reliable and fast methods of measurement of
potential between catholically protected
pipelines from its environment. Flow of
current causes a change in potential, which is
a combination of voltage drop across the
resistance between pipeline and environment
and the polarization potential developed at
the pipe surface.
26
POTENTIAL MEASUREMENT
The
resistance
between
pipeline
and
environment includes the resistance of the pipe
coating, if any. The net result is that the pipeline will
become more negative wrt its environment. Most
easy method is to measure the potential drop in the
soil between this point and the pipe which has to be
of -0.85 V with the help of copper copper sulphate
half-cell filled with saturated solution of copper
sulphate.
This is an indication of satisfactory
protection. Experience has proved the adequacy of
this criterion for practical purpose.
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EQUIVALENT CIRCUIT
Power Source
Point on earth Combination of anode to earth resistance &
pipe to earth resistance
Power Source
POINT B
+
PIPE
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FORTNIGHT READING OF CP
INSTALLATION
NAME OF CP UNIT
D
A
T
E
AC
Volt
age
AC
Cur
rent
DC
Volt
age
DC
Cur
rent
Circui
t
Resist
ance
Tapping
Coa
rse
Fi
n
e
Hou
r
met
er
rea
din
g
9
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100 10
COATED PIPELINE
CU-CUSO4
ELECTRODE
MEASURING PROBE
100
10
30
100 10
COATED PIPELINE
CU-CUSO4
ELECTRODE
MEASURING PROBE
100
10
31
mA
100 10
COATED PIPELINE
CU-CUSO4
ELECTRODE
MEASURING PROBE
100
10
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1.70
ON
APRJ UN'03
0.85
ON
J ANMAR'0
3
0.00
OFF
APRJ UN'03
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36
CO ALTAR ENAMEL
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RESISTANCE TO PEELING
IN THIS TEST A PULL FORCE ON STRIP OF COATING IS APPLIED I.E. 35N. PER
CM WIDTH OF STRIP FOR 0.40 MINUTES. FOR THIS WE CUT A STRIP ON THE
COATING OF 50MM OR 20MM WIDE AT LEAST THEN A HORIZONTAL CUT ON
THE STRIP. WITH THE HELP OF KNIFE THE HORIZONTAL CUT PORTION IS
PIERCED OFF THE PIPE AND PULLED DOWN AT AN ANGLE OF 45 DEG. FROM
HORIZONTAL AND THEN A FORCE IS APPLIED ON THE STRIP WITH THE
HELP OF CLAMPING MECHANISM I.E. A WEIGHT OF 3.5 KG PER CM OF
WIDTH FOR 0.40 MINUTES AND IT SHOULD NOT PEEL OFF.
42
PEEL TEST
IN THIS TEST, THE SPEED OF PEELING IS DETERMINED FROM THE COATED
PIPE WITH A PREDETERMINED FORCE (4 KG/CM WIDTH) AT 25 DEG CEN.
FOR THE TEST, WE SHALL CUT A LATERAL TOP OF COATING 50 MM WIDE
FROM THE SIDE TO THE BOTTOM OF THE PIPE AND PEEL THE TOP FROM THE
SIDE BY THE WEIGHT OF 4 KG/CM WIDTH. THE TIME TAKEN TO DISBOND
THE COATING IS MEASURED AND SHOULD NOT GIVE AVERAGE PEELING
SPEED MORE THAN 1 CM / MIN. PEEL TEST COATING WILL PEEL IF IT CROSS
THE FOLLOWING DISTANCE IN GIVEN TIME :DIA
DISTANCE
TIME MINIMUM
22
22 CM
22 MINUTES
10.75
11 CM
11 MINUTES
IF ONE TEST FAIL THEN TWO MORE TEST SHALL BE CONDUCTED ON SAME
PIPE. IF BOTH TESTS MEET THE REQUIREMENT THEN COATING SHALL BE
ACCEPTED AS PER CONTRACT DOCUMENT. IF EITHER TEST FAILS THEN
COATING OF THAT JOINT SHALLL BE REJECTED. TEST SHALL BE
CONDUCTED ON PROCEEDING AND SUCCEEDING PIPE IN THE ABOVE
MENTIONED PROCEDURE TILL COATING MEET THE REQUIREMENT.
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PEEL TEST
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REPAIRING OF COATING
DAMAGE
1.
2.
3.
4.
5.
6.
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