JIG BORING MACHINE TOOL

PREPARED BY:- Chaturvedi

anupam.a.

ENROLLMENT NO.:116390319033
GUIDED BY:- miss. Krishna patel

 IMPORTANT TOPICS IN
PRESENTATION
Need of jig boring machine
Working principal of jig boring
process
Constructional features
Main components of jig boring
M/C
Types of jig boring machine
Specification of jig boring M/C
System of measurement
Boring tools and mountings
Applications

 NEED OF JIG BORING

MACHINE
The boring operation can be carried out on
lathe and milling machine but the need of
accuracy of holes, its quality and relative
position of different hole centers is
demanded in jig & fixtures. To cope up with
this work boring machine are need , which
are called jig boring machine.

 WORKING PRINCIPLE OF JIG BORING

PROCESS
The jig boring is a special type of boring
process, hence its working principal is
just similar to the boring process.
In this process rotating tool is passed
over the stationary work. This principal is
used for large work pieces, while for
small size work pieces tool is kept
stationary and work is moved by
applying force.
The feed in this process is given with
respective to the vertical axis of the hole
and its radius.

 CONSTRUCTION &MAIN
FEATURES
Jig boring machine generally consists
of a heavy base and a column.
A spindle head is provided at the top
of this column, which is fixed on the
guide ways of the column. The
spindle is fixed using preloaded
antifriction bearings.
The table is arranged on the saddle.
It can move in different on the guide
ways of the saddle.
Table provides longitudinal motion to
the work piece & saddle cross
movement to the work piece.
By moving the spindle head up and
down, the vertical movement of the
spindle is obtained.

 MAIN COMPONENT OF JIG BORING

MACHINE
BED:-the component which
base to the machine is
called bed it us made from
C.I. it support the column,
saddle, control penal and
whole machine.
COLUMN:-it is also a hollow
component made from cast
iron. It is supporting the
head stock , guide ways and
vertical head provides axis
for positioning.
head-stock:-it is also called
spindle-head.it is fixed on
column in front side. Spindle
is supported in quill. As this
quill is moving up and down
side becomes like a
telescopic mechanism.

 TABLE AND SADLE:- table

helps to clamp and hole the
work piece in a fixture in
required position. Hence tshaped slots are made in it.
The saddle provides possibility
of longitudinal motion of the
work piece.
PICK-UP DEVICES:- it is
attached on the table and
saddle. It is helping in
controlling various machine
operations automatically.
Again devices are necessary
for accurate measurements.

 TYPES OF JIG BORING

MACHINE
THERE ARE MAINLY TWO TYPES OF
JIG BORING M/C.

Single column jig boring

machine
Double column jig boring
machine

 SINGLE COLUMN JIG BORING

MACHINE
Single column jig
boring machine is
used for small size of
component.
It is made of plain
rotary table, inclined
table and square
table
It looks like a vertical
milling machine,
hence it is called
vertical milling type
jig boring machine.

 DOUBLE COLUMN JIG BORING

MACHINE
The vertical columns
are provided at two
sides of this machine.
This construction
looks like a planer
hence it is called a
planer type jig boring
machine.
It is used for the large
weight work pieces.

 SPECIFICATION OF JIG BORING MACHINE

The jig boring machine is specified by following
basis;
Distance of spindle axis from column.
Maximum distance between spindle face & table.
Minimum distance between spindle face & table.
Diameter and taper of spindle hole
Maximum diameter that can be bored.
Maximum weight of work which can be placed.
Dimension of working axis of table
Maximum table transverse.
Horse power of main motor.
Horse power of table feed motor.
Minimum measuring capacity of dial.
Least count of venire caliper.
Various spindle speeds.

 SYSTEM
OF
The more accuracy
is
required in measurement
MEASUREMENT
taken by jig boring
machine and in position,
generally different
measuring mechanisms
are used for taking
measurements. They are
as under.
1. Precision lead screw
system
2. Scale and microscope
system
3. End measurement
system
4. Electro magnetic
system

 BORING TOOLS AND

MOUNTINGS
TOOLS
Based on its construction
1. Forged type boring tool.
2. Carbide tip tool.
. Based on shape
1. Common type boring tool
2. Haviour cut boring tool
3. Special boring tool

.BORING TOOL MOUNTINGS

1.
2.
3.

Boring bar
Cutter heads
Facing heads

 APPLICATION OF JIG BORING

MACHINE
For jigs, fixtures and dies.
For drilling hole in jig-bushing.
To produce compound and progressive
dies.
For pilot hole & bushing hole for
grinding & alignment post in stripper or
die-set.
For grinding the hardened parts.