MAEG3020 Manufacturing Technolog

y
Chapter 2: Engineering Material
Dang, Xiaobing
E-mail: xbdang@mae.cuhk.edu.hk
Office: ERB110
Tel: 62308450
January 2016
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Outline

Course Review

Exercises

Lab 1: Tensile Testing

 Engineering Materials

 Material Properties

 Metals
3 basic atomic arrangements
Body-centered cubic (bcc)
o Iron(Fe)
o Tungsten(W)
Face-centered cubic (fcc)
o Aluminum(Al)
o Copper(Cu)
o Gold(Au)
Hexagonal close-packed (hcp)
o Magnesium(Mg)
o Titanium(Ti)
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 Metal
Crystalline and non-crystalline structure

Grains and grain boundaries

 Material Properties
Determined by its structure
Mechanical properties
Stress and strain
Hardness
Fatigue and creep
Fluid property
Physical properties
Volumetric property
Thermal property
Mass diffusion
Electronic property
Electrochemical property
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 Mechanical property 1: stress and strain

Stress

Strain

Hookes law

 Mechanical property 1: stress and strain

Stress-strain relationship

Tensile test
Compressive test
Shear test
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 Mechanical property 2: Hardness

Mechanical property 3: Fatigue and Creep
Mechanical property 4: Fluid property

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 Exercise 1
How many atoms are in a single repeating cell of an
fcc crystal structure? How many in a repeating cell
of an hcp structure?

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 Exercise 1
How many atoms are in a single repeating cell of an
fcc crystal structure? How many in a repeating cell
of an hcp structure?

N fcc

1
1
8 6 4
8
2

1
1
N hcp 12 2 3 6
6
2
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 Exercise 2
Show that, for the fcc unit cell, the radius r of the
largest hole is given by r = 0.414R.

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 Exercise 2
Show that, for the fcc unit cell, the radius r of the
largest hole is given by r = 0.414R.

For a face centered cubic unit :

a 2 a 2 (4 R ) 2

The side length:

2 R 2r a

a 2 2R

r 0.414 R
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 Exercise 3
A paper clip is made of wire that is 120mm long and
0.75mm in diameter. If the ASTM grain size is 9,
how many grains are there in the paper clip.

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 Exercise 3
A paper clip is made of wire that is 120mm long and
0.75mm in diameter. If the ASTM grain size is 9,
how many grains are there in the paper clip.
Volume of the paper clip :
V l r 2 120 3.14 (0.75 / 2) 2 52.9875 (mm 3 )

Grains number:
N V 52.9875 185,000 9.8 106

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 Lab 1: Tensile Test

Objective:
This laboratory is to provide you with the
training to measure the mechanical properties
of materials, such as Youngs modulus, yield
stress and ultimate stress.
Standard

ASTM E8/E8M 15a: Standard Test Methods for Tension Testing of

Metallic Materials
ASTM D638 14: Standard Test Method for Tensile Properties of
Plastics
ISO 6892-1:2009: Metallic materials -- Tensile testing -- Part 1: Method
of test at room temperature
GBT228-2002: Metallic materials Tensile testing at ambient
temperature
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 Lab 1: Tensile Test

Safety consideration:

Safety glasses or goggle.

Face shield

No sandals

No short pants

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 Lab 1: Tensile Test

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Thank you

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