Professional Documents
Culture Documents
Wirsching
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K. Wirsching
Training Agenda :
Day 1
Introduction to Baumuller Servo Motors.
Use of Baumuller Servo Motors in Different Applications.
Introduction to Bmaxx 44xx Series.
Bmaxx Power Units.
Bmaxx Controller Architecture.
Difference in Function Module & Option Module.
Introduction to Option Modules.
Bmaxx Drive Trouble shooting.
Introduction to Pro-Drive Software
Q/A Session.
Day 2
Introduction to Drives Different Modes of Operation.
Use of Control-word & Status Word in Drive.
Drive Operation via Control-Word & Status-Word.
Oscilloscope function in the Drive.
Hands on Bmaxx Servo Drive & Motor.
Q/A Session.
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K. Wirsching
b maXX 4400
be maXX
Basics
& Troubleshooting
b maXX 44xx
b like
motion control
automation
XX
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K. Wirsching
Power units
Sizes
Technical specification
Connection details
Monitoring
Cooling variants
Controller
Technical specification
Connection details
Function modules
Option modules
Troubleshooting
ProDrive
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K. Wirsching
Unit
cover
Controller
Power
cartridge
section
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K. Wirsching
b maXX 4400
bMaXX 44xx
Power Unit
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K. Wirsching
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K. Wirsching
Frequency:
47/63 Hz connection
400 V
DC link Voltage :
Clock frequency:
4/8 kHz
Output voltage :
Electronic supply:
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K. Wirsching
Size 1: Size 1 S
Size
1S 1B
Size
2
Size 1 B
Size
IaN
Imax
Overload fact.
4412
2,5 A
5,0 A
1,1 kW
4413
4,5 A
9,0 A
2,0 kW
4414
5,5 A
20 A
2,3 kW
3,6
4414
7,5 A
20 A
3,4 kW
2,6
Size 2:
Size
IaN
Imax
Overload fact.
4422
7,5 A
15 A
3,4 kW
4423
11 A
22 A
5,0 kW
4424
15 A
30 A
6,8 kW
4425
15 A
40 A
6,8 kW
2,6
4426
22,5 A
45 A
10 kW
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K. Wirsching
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K. Wirsching
backside
Size 1:
Power connection on top
frontside
frontside
+ 24 V
Output brake +
Output brake M 24 V
motor temperature sensor +
motor temperature sensor -
backside
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K. Wirsching
backside
Size 2:
frontside
frontside
+ 24 V
Output brake +
Output brake M 24 V
motor temperature sensor +
motor temperature sensor -
backside
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Size
4432
4433
4434
4435
4442
4443
4444
Size 3 Size 4
Size 5
Size 6
Size 7
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4452
4453
4454
4462
4463
4472
4473
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K. Wirsching
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backside
frontside
+ 24 V
Output brake +
Output brake M 24 V
motor temperature sensor +
motor temperature sensor -
Size 3 and 4:
Power connection on top
Motor connection on bottom
frontside
Size 4:
fan power supply external,
230V AC
backside
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K. Wirsching
Size 5 and 6:
Power connection and
frontside
net
net
net
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Ba-
Size 7:
Power connection and
Motor connection in the front
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K. Wirsching
Voltage monitoring
Current monitoring
Temperature monitoring
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K. Wirsching
Voltage monitoring:
Mains voltage:
- Net fail
Warning to controller
BBLT enable
- Voltage range
Warning to controller
BBLT enable
Error to controller
BBLT
disable
Warning to controller
BBLT enable
BBLT enable
- Phase fail
DC link voltage:
BBLT
disable
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K. Wirsching
Current monitoring:
Overcurrent (Motor):
Error to controller
BBLT disable
Power section switch off
- BM 443x to BM 447x
disable
BBLT
Power section
switch off
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K. Wirsching
Temperature monitoring:
parameterizable
Error threshold:
depending on size
e.g. size 3: 85 C
Inside temperature:
Warning threshold:
parameterizable
Error threshold:
depending on size
e.g. Size 1: 79C
Motor temperature:
Warning threshold:
parameterizable
Error threshold:
parameterizable
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Warning threshold
exceeded
Warning
to controller
BBLT enable
Error threshold
exceeded
Error
to controller
BBLT disable
Power section
switch off
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K. Wirsching
Ready-for-use (BB)
Calculation
BBController
Output
BBLT
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BB
K. Wirsching
Switching Cabinet
external
internal
Air internal
Water internal
Air external
Cold Plate
Water external
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bmaXX 44xx
ControlleR
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2 variants
2-row: Size 1
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Designation:
X3-4
Pin designation
Interface number
Interface designation
Module slot
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X100:
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X100-1:
+24V
X100-2:
+24V
X100-3:
Mains Bus
X100-4:
Ballast Bus
X100-5:
M24V
X100-6:
M24V
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H1:
green:
yellow:
green:
yellow:
torque direction 1
torque direction 2
Release
Power on
H3:
red:
Current limit
H4:
red:
Error/Warning
H2:
X1:
RS232
X4:
7 segment display
X2:
Memory module
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X3:
X3-1:
BB-NO
X3-2:
BB-Voltage supply
(24V, IMax=400mA)
X3-3:
Ground for
X3-4 and X3-5
X3-4:
Quick stop
(24V, IEIN=2mA
L: 0 5V; H: 12 30V)
X3-5:
Impulse release
(see quick stop)
X3-6:
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BB-NC
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Controlling variants:
Speed control (cycle time 125 s)
Current control (cycle time 125 s)
Position control (cycle time 125 s)
Open Loop control (cycle time 125 s)
Operation:
ProDrive
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Difference
Function module
Option module
no Bus
A- E
BACI
slots
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G-M
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Function
Modules
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Encoder module
Types:
SINCOS encoder
Sinus Incremental encoder
Square wave Inc. encoder
Resolver
Slots:
A-B
Preferred slot for motor control: A
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K. Wirsching
IEE-01
Only:
LC 01/02/03
Signals: RS422
Signal sources :
encoder 1
encoder 2
position set value
Output: increments
1 262143
A, B, Zero track
and inversion
calculation time approx.:
125s
Slot only C
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LC 02/03
SSI
encoder 1
position set value
code
binary or Gray
125s
Slot only B
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Digital I/O
IN 1
IN 2
IN 3
IN 4
OUT 1
OUT 2
OUT 3
OUT 4
24 V
M24 V
Variants:
4 IN / 4 OUT (DIO 01 & FIO 01)
Slots:
A-E
Preferred slot: D
Inputs:
24V, L: 0 to 5V, H: 12 to 30V
DIO-01: IIN=2mA, sample rate 1ms
FIO-01 : IIN=5mA, sample rate 1ms
Outputs:
24V, L: 0 to 5V, H: 12 to 30V
DIO 01/ FIO 01 :
Iout=0,5A, refresh rate 1ms
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K. Wirsching
Inputs:
10V, Differential
amplifier input
RIN=50k, IIN=0,2mA
Sample rate: 125s
resolution: 12/16/12 Bit
BSA
IN 2 IN 1 www.baumuller.com
slots:
preferred slot: E
Outputs:
10V, short curcuit proof
Refresh rate: 125s
resolution: 11/16/12 Bit
OUT 2 +
OUT 1 +
IN 2 +
IN 1 +
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OPTION
Modules
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PLC:
IEC 61131
programmable by controller interface
32 Bit RISC CPU
2 options:
slot momentarily G, H
(in future G to M)
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K. Wirsching
Option module
characteristics:
Commissioning:
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K. Wirsching
CANsync
Option module
Master Option module:
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K. Wirsching
status indication:
adress adjustment:
baudrate adjustment
automatic detection
number of Slaves:
line length:
baudrate:
connection techn. a. medium:
cycle time:
1ms or more
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K. Wirsching
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K. Wirsching
PROFIBUS DPV0
protocol:
process data communication:
connected to PLC
4 LEDs
status indication:
adress adjustment:
baudrate adjustment
number of Slaves:
line length:
baudrate:
via cyclic
data Datenkanal
ber
zyklischen
channel
Feldbuskonfigurator,
fieldbus configurator,GSD-Datei
GSD file
connection technology:
2 wire technology
communication medium:
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K. Wirsching
b maXX 4400
b maXX
44xx
TROUBLESHOOTIN
G
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K. Wirsching
Error, Troubleshooting:
2 Error variants
Error with parameterizable
reaction
Drive inhibited
immediately
possible reactions:
Impulse inhibit
run down with RFG ramp
run down with quick stop ramp
run down with current limit
no reaction
Attention!
No braking is possible
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K. Wirsching
Error Acknowledgement:
5 Variants:
Error Acknowledgement by ProDrive
in Controlword BM_w_Controlword insert 128dez (or 80hex)
by switching the impulse release
by switching a digital input
switching appliance off and on
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K. Wirsching
Error!
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K. Wirsching
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K. Wirsching
b maXX 4400
b maXX 4100
General:
No
Error was
fixed!
Error appears
again?
Yes
See list of
errors!
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K. Wirsching
Display
Status
Meaning
Inhibit Start
Ready to Start
Pulse Inhibited
Switched On
Operation Enabled
Error
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K. Wirsching
Error Code
Error Power
Supply
:
Meaning
Remedy
64
Mains Failure
65
Phase Failure
66
Mains Undervoltage
67
Mains Overvoltage
81
82
83
Over Current
84
Ground Current
89
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K. Wirsching
Error Motor
:
Error Code
Meaning
Remedy
96
Short Circuit
Temperature Sensor
97
Temperature Sensor
not connected
98
Motor Over
Temperature
99
208
Drive Blocking
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K. Wirsching
Error
Encoder:
Error Code
Meaning
Remedy
112
Encoder Communication
Error
Contact Baumuller
115
116
118
146
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Error Messages
K. Wirsching
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K. Wirsching
Support - Categories
L1 = Level 1
L2 = Level 2
L3 = Level 3
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K. Wirsching
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K. Wirsching
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K. Wirsching
(5) Open the ProDrive_ver_1.13 software then you will see the new window on
screen as shown below.
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Check communication
K. Wirsching
(6) Once you click on Start Prodrive wait for some time & you will see the
below window.
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Start ProDrive
K. Wirsching
(7) Further click on Connect then new window will open as shown below &
select Only establish online connection & click on OK.
(8) Then at the bottom side you can see the online status with Green Colour.
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Program Upload
K. Wirsching
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Program Download
K. Wirsching
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Program Saving
K. Wirsching
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Program Download
K. Wirsching
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Servo Modes of
Operation
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K. Wirsching
Auto-Tuning Mode
Synchronous Operation Mode
Speed Control Mode
Position Control Mode
Positioning
Jog Operation Mode
Homing Mode
Velocity Mode
Find Notch Position
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K. Wirsching
Auto-Tuning Mode
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Positioning Mode
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Homing Mode
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Control-Word
&
Status-Word
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K. Wirsching
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