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Functions of Cement
Manufacturing
Constituents
Tricalcium aluminate, C3A:It liberates a lot of heat during the early stages of
hydration, but has little strength contribution.
Gypsum slows down the hydration rate of C3A.
Cement low in C3A is sulpate resistant.
Tricalcium silicate, C3S:This compound hydrates and hardens rapidly. It is
largely responsible for portland cements initial set
and early strength gain.
MANUFACTURING OF CEMENT:
(1) Mixing and crushing of raw materials
a. Dry process
b. Wet process
(2) Burning
(3) Grinding
Continued------
(2) Burning:
Corrected slurry is feed to rotary kiln, which
is a 150-500 feet long, 8-16 feet in diameter
and temperature arrangement is up to 15001650 degree C.At this temperature slurry
losses moisture and forms into small lumps,
after that changes to clinkers. Clinkers are
cooled in another inclined tube similar to kiln
but of lesser length.
Burning
(3) Grinding:
Now the final process is applied which is
grinding of clinker, it is first cooled down to
atmospheric temperature. Grinding of clinker
is done in large tube mills. After proper
grinding gypsum (Calcium sulphate Ca SO4)
in the ratio of 01-04 % is added for
controlling the setting time of cement.
Finally, fine ground cement is stored in
storage tanks from where it is drawn for
packing.
TYPES OF CEMENT:
1. Ordinary Portland Cement
2. Sulphate Resisting Cement
3. Rapid Hardening Cement (or) High
Early Strength Cement
4. Quick Setting Cement
5. Low Heat Cement
6. High Alumina Cement
7. Air Entraining Cement
8. White Cement
(CaO)
(SiO2)
(Al2O3)
60- 63%
17- 25%
03- 08%
Iron oxide
(Fe2O3)
Magnesia
(MgO)
Sulphur Tri Oxide (SO3)
Gypsum
0.5- 06%
1.5- 03%
01- 02%
01 to 04%