Dcs Cs3000

Distributed Control
System
<ISD-MASP-S03054> Yokogawa Electric Corporation

Copyright by Yokogawa Electric Corporation
<March 14, 2016>
Basic Control
Loop
Basic Loop
Transmitter
SV
PV
4-20 mA
I/P
I/P
Convertor
Controller
MV
4-20 mA
Pneumatic Signal
(0.2 to 1 Kg/cm2 or 3 to 15 psi)
Final Control Element

<March 14, 2016>
Proprietary info goes here
Process Control Systems
Process control systems are classified

into
Analog Control Systems
Digital Control Systems

<March 14, 2016>
Analog Control System
Analog Control System

Operational Amplifier
Transmitter
Signal
Conversion
1 to 5V DC
4-20 mA DC
I/P
Set Point
Final Control Element

<March 14, 2016>
Digital Control
System
Digital Control System

Memory
Unit
1 to 5V DC
A/ D
4-20 mA DC
D/A
I/P
Digital
Input
Unit
Output
Unit
Processor
<March 14, 2016>
Control
Unit
Arithmetic
Unit
Set
Point
Digital Control System
Digital Control Systems are further

classified into
Centralised Control Systems
Distributed Control Systems

<March 14, 2016>
Centralised Control System

Centralised Control , Centralised Monitoring
PV1
Input
Signals
from
Field
PV2
PV3
MV1
Centralised
Processing
MV2
MV3
Unit
PVn
CPU
SV1 SV2 SV3
MVn
SVn
Set Points
<March 14, 2016>
Output
Signals
to
Field

Drawbacks Of CCS:
If the CPU fails the entire plant gets affected.
Redundancy concept was not available.
Redundancy is having two controllers. One would

be active and the other would be standby. If the
active controller fails, the standby controller takes
over.

<March 14, 2016>
Distributed Control System
Distributed Control System

Distributed Control
PV1
Input
Signals
from
Field
Centralised Monitoring
MV1
FCS
PV8
MV8
SV8
SV1
PV9
MV9
Output
Signals
to Field
FCS
PV16
OPS
OPS
MV16
SV16
SV9
PV17
MV17
FCS
PVn
MVn
SV17
SVn
Set Points

<March 14, 2016>
Communication
Bus
Basic Components of DCS

FCS (Field Control Station):
Used to control the process. All the instruments
and interlocks created by software reside in the
memory of the FCS. All the field instruments
like transmitters and control valves are wired
to the FCS.
OPS (Operator Station):
Used to monitor the process and to operate
various instruments.
Communication Bus:
Used to communicate between the FCS and
the OPS
<March 14, 2016>
Advantages of DCS
Control function is distributed among multiple CPUs (Field Control
Stations). Hence failure of one FCS does not affect the entire plant.
Redundancy is available at various levels.
Instruments and interlocks are created by software.
Generation and modifications of the interlocks are very flexible
and simple.
Information regarding the process is presented to the user in
various formats.
Field wiring is considerably less.
Maintenance and trouble shooting becomes very easy.
Cost effective in the long run.

<March 14, 2016>
DCS Evolution
CENTUM was released in
1975
as the world-first DCS
(Distributed Control
System),
and has been progressed.
CENTUM CS 3000 is
the latest Yokogawa DCS.
From 98 (1458 Systems)
CENTUM CS
From 93 (2113 Systems)
CENTUM-XL
From 88 to 00 (1703 Systems)
CENTUM/CENTUM V
From 75 to 93 (1983 Systems)
<March 14, 2016>
As of March 03
CS3000 - System Configuration

Ethernet
Remote Domain System

HIS / ENG
HIS
ACG
V net
BCV
CS, CS 1000
CENTUM-XL, -V
MXL
PFCS
ooo
FCS

<March 14, 2016>
LFCS
CENTUM CS 3000 - Major Components

FCS (Field Control Station)
Reliable controller.
Cost-effective and capable I/O subsystem.
HIS (Human Interface Station)
The operator station based on Windows XP or Windows2000.
(Both are selectable.)
HIS provides easy & flexible operation.
ENG (Engineering Station)
Engineering Station is used to do the engineering builder for all
the stations like HIS, FCS, CGW, BCV etc. ENG is a PC loaded
with Engineering software.
The HIS can be loaded with engineering software so that it can
be used as HIS as well as ENG.
CGW: Communication Gateway Unit used to communicate with
supervisory computers.
BCV: Bus Converter is used to link two domains.
<March 14, 2016>
CENTUM CS 3000 - Networks

V-Net (Communication Bus)
Real-time control bus.
V-NET is a used for communication between HIS,
FCS, BCV & CGW.
Maximum 64 Stations can be connected on the Vnet.
ETHERNET (Communication Bus)
Ethernet is a standard network in CS3000 to
connect HIS, ENG and supervisory computers .
Transmission speed: 10 MBPS

<March 14, 2016>
Field Control Station Hardware

V net
Compact
FCS (PFCD)
Large FCS
(FCS)
RIO bus
NIU
Analog
Input/ Output
Contact
Input/ Output
YS100
PLC etc.

<March 14, 2016>
Dual Redundant

<March 14, 2016>
LFCS (Application capacity)
Items
Max. capacity
LFCS
Process I/O
Total of analog I/O points

Total of contact I/O points
Communication Data volume (in 16 bit units)
I/O
Internal switch No. of common switches
No. of global switches
Message output No. of annunciator messages
No. of messages (print, operator guide,
request, event)
Control
No. of control drawings
function
No. of function blocks

<March 14, 2016>
1280
4096
4000
4000
256
500
200
200
8000
RIO bus
V net
FCU
RIO bus
Optical
Fibre
NIU
Max. 750m
Optical
Fibre
NIU
Max.
15 km
Max. 750m
NIU
Max.
15 km Max. 750m
Overall Max. 20 km

<March 14, 2016>
Twisted Pair
Cable
HIS (Human Interface Station)

The Station for Real time Plant
Monitoring/Operation
Plant Operation by thousands of Graphics
Real time display of Plant Abnormalities.

Easy Operation by a mouse, a keyboard etc.
<March 14, 2016>
TYPES OF HIS
DESKTOP HIS:
A IBM PC/AT compatible machine is generally used. Apart from the general PC, the
Yokogawa PC is also supported. Specifications of the PC HIS Desktop are as
follows:
CPU
: Pentium 166 MHZ clock or better
Main Memory : 64 MB (Minimum)
Hard Disk
: 2 GB or more
Video Display
: 1024 x 768 or more, 256 colors
CRT Monitor
: Multi Scan 17 monitor or larger
Serial Port
: RS232C one port or more
Parallel Port
: One port or more
Extension Slot : PCI slot for V/VL net card, ISA slot for Ethernet card
Power Supply
: 200-240V AC
Basic Software : Windows NT with Service Pack ,Windows 2000 or
Windows XP
CONSOLE HIS
The floor mounted console type HIS comes with 21 monitor which has a touch
panel operation. It has an operation keyboard and an engineering keyboard.
<March 14, 2016>
Application Capacity of HIS

Maximum number of tags that can be
monitored from HIS : 100000
Maximum number of windows that can be
created per HIS : 2500
Maximum number of Trend Recording
Points per HIS
: 2304

<March 14, 2016>
V net Communication
HIS
V net
Protocol
: IEEE 802.4
Access Control
: Token Passing
Trans. Speed
: 10 Mbps
Trans. Distance
: 500m to 20km
Media
: Coaxial/Optical Fibre
Std. max. length
: 185 m
Max. length
: 20 Km (with optical
repeater) 1.6 Km (with coax. repeater)
<March 14, 2016>
HIS
V net : Extension Details
HIS
HIS
HIS
Optical
Fibre
Optical
Fibre
V net
Max. 500m
Max.
15 km
Max. 500m
Max.
15 km
Overall Max. 20 km

<March 14, 2016>
Co-axial Cable
Max. 500m
BUS CONVERTOR
ETHERNET
EOPS
HF BUS
HIS
Domain
connection
V-NET
BCV
EFCD
FCS
ooo
ooo
ooo
Domains are group of stations connected on the V-net.

Bus Convertor is used to link two domains.
BCV is used to connect CS, CS 1000, CENTUM-XL,CENTUM-V AND MXL to CS3000
system

<March 14, 2016>
Operation Windows
Information regarding the process is gathered as
well as monitored by the following Standard
Operation windows on the HIS.
Tuning Window
Control Group Window
Trend Window
Process Alarm Window
Operator guide Message Window
Graphic Window
Overview Window
Process Report Window
Historical Report Window

<March 14, 2016>
System Message Window
These buttons are provided for

calling various functional windows
on the HIS

<March 14, 2016>
Type the TAGNAME to call the

instrument faceplate window
System Message Area

SYSTEM MESSAGE AREA ICONS
Various windows can be

accessed by selecting
the respective icons in the
System Message Area
These windows can also be accessed by the keys

on the Operator Keyboard

<March 14, 2016>
Operation Keyboard
Operation Keyboard

<March 14, 2016>
OPERATION WINDOWS
From this window, you can open the

following windows.
1. Overview Window
2. Control Window
3. Tuning Window
4. Trend Window
5. Graphic Window
6. Alerm Window
7. Operator Guide message
Window

<March 14, 2016>
Instrument Faceplate Window

<March 14, 2016>
Tuning Window
Select this icon to display the

Tool box

Tuning Window

<March 14, 2016>
Tuning Window
TUNING WINDOW displays all the

Tuning parameters of the instrument.
The Tuning Window is used to set up the
alarm setting as well as the loop tuning
parameters.
Only the items indicated with a = can
be changed.
Displaying a Tuning Window
1.Double click on a Tags name on a
Control Window and a faceplate window
will appear. Select the Tuning
window icon from the toll box.
2. Select NAME icon in the System Message
Area then enter the TAGNAME.

<March 14, 2016>
Tuning Window

<March 14, 2016>
Control Drawing Display
Select this icon to

call the Control
Drawing display
Control drawing display

<March 14, 2016>
Select this icon to display

the Tool box

the Control Group Window

<March 14, 2016>
Control Group Window 8

Instruments
Control group windows are used to

display multiple instrument faceplates.
Maximum 8 or 16 instrument faceplates
can be displayed in one Control Group
Window
Normally the instruments are monitored and
operated from this window.
Double click on the instrument TAGNAME to
display the Tuning Window of the instrument.
Select the Upper Window Key to come back to
.
<March 14, 2016>
Control Group Window 16 Instruments

<March 14, 2016>
Trend Window
Tool box

the Trend Window

<March 14, 2016>
Trend Window
TREND WINDOW records the PV, SV and

MV of various instruments.
Trend can be displayed in Trend Group
Format or in Trend Point Format.
Maximum 8 pens can be assigned in one
Trend Group Window
<March 14, 2016>
Trend Group Window

<March 14, 2016>
Trend Point Window
Double click here

to call the Trend
Point Window
Trend Point
Window

<March 14, 2016>
Calling Instrument from Trend

Window
Double click here

to call the Trend
Point Window
Instrument
Faceplate
Window.
Instrument can be
operated from this
window.

<March 14, 2016>
PROCESS ALARM WINDOW
Select this icon to call the Process

Alarm Window
PROCESS ALARM WINDOW displays the

latest 200 process alarms.
Alarms can be acknowledged either as a
Group or as Individual alarm.

<March 14, 2016>
PROCESS ALARM WINDOW
This icon displays the current PV

Values of the instruments that are
in alarm
This icon is used to acknowledge

the process alarms.
This icon displays the important

tags (High Priority Alarms) that
are in alarm.
PROCESS ALARM WINDOW displays the

latest 200 process alarms.
Alarms can be acknowledged either as a
Group or as Individual alarm.

<March 14, 2016>
Operator Guide Message Window
Select this icon to call the Operator

Guide Message Window
OPERATOR GUIDE MESSAGE WINDOW

displays the predefined messages to guide
the operator regarding the current process
status and /or the actions to be taken.
OG messages can be acknowledged either as a
Group or as Individual message.

<March 14, 2016>
Graphic Window

<March 14, 2016>
Overview Window

Tool box

the Overview Window

<March 14, 2016>
Overview Window
Overview Window displays the overview of the

current process status.
Information regarding the process is distributed
among the various display blocks.
32 Display Block s per Overview Window.
Each block gives dynamic information regarding the
process.
Double click on the display block to more details.
3 Types of Display Blocks
Single Tag Block
Window Display Block
Comment Block

<March 14, 2016>
Overview Window

<March 14, 2016>
Process Report Window

<March 14, 2016>
Historical Message Report

Window

<March 14, 2016>
System Alarm
Window

<March 14, 2016>
System Status Window

<March 14, 2016>
Navigator Window

<March 14, 2016>

<March 14, 2016>

Dcs Cs3000

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Dcs Cs3000

Uploaded by

Copyright:

Available Formats

Distributed Control

<ISD-MASP-S03054> Yokogawa Electric Corporation

Final Control Element

Proprietary info goes here

Process Control Systems

Process control systems are classified

<ISD-MASP-S03054> Yokogawa Electric Corporation

Proprietary info goes here

Analog Control System

Analog Control System

Final Control Element

Proprietary info goes here

Digital Control System

Proprietary info goes here

Digital Control System

Digital Control Systems are further

<ISD-MASP-S03054> Yokogawa Electric Corporation

Proprietary info goes here

Centralised Control System

Centralised Control System

SV1 SV2 SV3

Proprietary info goes here

Centralised Control System

Redundancy is having two controllers. One would

<ISD-MASP-S03054> Yokogawa Electric Corporation

Proprietary info goes here

Distributed Control System

Distributed Control System

<ISD-MASP-S03054> Yokogawa Electric Corporation

Proprietary info goes here

Basic Components of DCS

Proprietary info goes here

<ISD-MASP-S03054> Yokogawa Electric Corporation

Proprietary info goes here

Proprietary info goes here

CS3000 - System Configuration

Remote Domain System

<ISD-MASP-S03054> Yokogawa Electric Corporation

Proprietary info goes here

CENTUM CS 3000 - Major Components

Proprietary info goes here

CENTUM CS 3000 - Networks

<ISD-MASP-S03054> Yokogawa Electric Corporation

Proprietary info goes here

Field Control Station Hardware

<ISD-MASP-S03054> Yokogawa Electric Corporation

Proprietary info goes here

<ISD-MASP-S03054> Yokogawa Electric Corporation

Proprietary info goes here

LFCS (Application capacity)

Total of analog I/O points

<ISD-MASP-S03054> Yokogawa Electric Corporation

Proprietary info goes here

<ISD-MASP-S03054> Yokogawa Electric Corporation

Proprietary info goes here

HIS (Human Interface Station)

Plant Operation by thousands of Graphics

Real time display of Plant Abnormalities.

Proprietary info goes here

Proprietary info goes here

Application Capacity of HIS

<ISD-MASP-S03054> Yokogawa Electric Corporation

Proprietary info goes here

Proprietary info goes here