February 09, 2016

REFERENCE ROUTING MASTER

LIST INTRODUCTION

WHY SAP ROUTING IMPORTANT?

SAP Routing is the source data to calculate

COPQ and Labor Efficiency for Each
Worker

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WHY SAP ROUTING IMPORTANT?

1. COPQ
The rework cost calculate by those SAP Routing
steps with Re-under Control Key ZP05
The more SAP Routing Steps with Re will causing
high Rework Cost
SAP Routing steps with Re- only for Rework steps
(Rejected units)

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WHY SAP ROUTING IMPORTANT?

2. LABOR HOURS/EFFICIENCY
Efficiency counted from SAP Standard hours vs
Actual Working Hours - Touch Product base on
SAP Labor ON/OFF
Zero SAP Standard hours will causing Zero
efficiency

2015 by Honeywell International Inc. All rights reserved.

REFERENCE ROUTING MASTER LIST

Why We Have To Use New SAP Routing Reference?

1. With additional LABOR HOURS for each SAP Routing
Steps
2. To differentiate reference routing for Rework WO
(rejected units) and Non Rework WO (Test Unit for
Service part, Evaluation)
3. MIC was included, so no need to add manually.

2015 by Honeywell International Inc. All rights reserved.

REFERENCE ROUTING MASTER LIST

Why We Have To Use New
SAP Routing Reference?

4. To eliminate manually add

the routing with high potential
on typo error and to
standardize the rework step
description base on Master
Routing

2015 by Honeywell International Inc. All rights reserved.

REFERENCE ROUTING: MASTER LIST

Link: \\159.99.141.42\Sharedata\Web_Data\engr\Reference Routing\Reference Rou

ting Masterlist.xlsx
*Step 2: Based on closest product
family, identify a suitable part number

Step 1: Filter
for your line

Last step (reject): If there is

reject, use rework reference
routing.

Last step (nonreject): If there

is reject, use rework reference
routing.
2015 by Honeywell International Inc. All rights reserved.

REFERENCE ROUTING: EXPLAINED

Have Labor hrs
No Re-steps

Only For
Rework/
Rejected
units
Used For test
units Service
part/Eval

2015 by Honeywell International Inc. All rights reserved.

REFERENCE ROUTING: INSERT IN SAP

2

6
1

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REFERENCE ROUTING: DELETE NON

REQUIRED STEPS

Operations that you

want to keep and use
Operations that you dont
need:
1) Select the operations
2) Delete

2015 by Honeywell International Inc. All rights reserved.

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ADDITIONAL INSTRUCTION FOR COPQ

1. COPQ Calculate from the Rework WO ZP01 and ZP03
2. Only Priority Code M, R & 1 under Control Key ZP05
should be included in COPQ
3. WO (ZP01 or ZP03) with priority E, S, V, and F, are
excluded from the COPQ calculation.
4. Hence Any rejected units from WOs with priority E, S, and F,
the priority code remain (DO NOT change with priority
1

2015 by Honeywell International Inc. All rights reserved.

Q&A
Any further queries, please contact
AME: Wilson Yap; Production - Wiranatha, Hadi/Prihananto, Hari

2015 by Honeywell International Inc. All rights reserved.

END

2015 by Honeywell International Inc. All rights reserved.

2015 by Honeywell International Inc. All rights reserved.