WEBINAR 12 - 2011

Interfacing to protection
systems
Anton Irlbeck
28/03/2011

VIBXPERT II

Orbit and
shaft centerline plot
PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

Interfacing to protection systems

Motivation
Turbo machines require real time
protection
Buffered outputs of a
Bently rack

These machines are monitored

with Bently Nevada, Schenk or
comparable systems
Some of theses systems provide
the possibility to "hook on", i.e. it
is possible to perform advanced
TWF analysis on buffered
outputs

Timewaveform and
spectra in OMNITREND

PRFTECHNIK products are

exactly the right tools for this
high end diagnosis

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

May 6, 2016

Interfacing to protection systems

Basics
shaft

oil film

housing

Preinstalled eddy current probes

monitor the shaft movement
These probes are connected to
the protection system(s)

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

May 6, 2016

Interfacing to protection systems

Basics
Preinstalled eddy current
probes monitor the shaft
movement
These probes are
connected to the
protection system(s)
When the movement of
the shaft exceeds defined
levels, the machine is
turned by the protection
system

different standards related to

"machines with rotating masses"

alarm levels for relative shaft

movement for stationary steam
turbines and generators with more
than 50 MW

Machines with
rotating masses

shaft movement

acceptance

oper. cond.

cond. monit

RPM
PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

May 6, 2016

Interfacing to protection systems

Hook on with VIBXPERT II

The signal of the displacement
probes may be available on
buffered outputs on the
protection system

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

May 6, 2016

Interfacing to protection systems

Hook on with VIBXPERT II

The signal of the displacement
probes may be available on
buffered outputs on the
protection system
Except the right cables, all that is
needed is an key phase adapter,
which converts the signal from
the protection system into a TTL
signal
The "TTL-adapter" VIB 5.332

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

May 6, 2016

Interfacing to protection systems

Hook on with VIBXPERT II

The signal of the displacement
probes may be available on
buffered outputs on the
protection system

Sensor setup and

measurement task
in VIBXPERT II

Except the right cables, all that is

needed is an key phase adapter,
which converts the signal from
the protection system into a TTL
signal
The sensor setup in
VIBXPERT II is straight forward

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

May 6, 2016

Interfacing to protection systems

Hook on with online systems

The just described principle
holds for monitoring with online
systems as well
Example: monitoring of pumps in
an Italian refinery

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

May 6, 2016

Interfacing to protection systems

Condition monitoring at TAMOILs refinery in

Cremona / Italy

Monitoring of pumps in ATEX area

PRFTECHNIK online Condition Monitoring

Systems (CMS) connected to Bently 3300 rack.

PRFTECHNIK CMS performs data collection,

analysis & diagnostics

Connection of sensor cables from

PRFTECHNIKs online CMS to the buffered
outputs on the Bently rack

Online visualization using OMNITREND

Online View GUI

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

May 6, 2016

Interfacing to protection systems

When there is no buffered output

Eddy current probes with an
separate oscillator may provide
the possibility to be connected to
via an buffered amplifier
(electrical isolatec)

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

May 6, 2016

10

Interfacing to protection systems

another possibility

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

May 6, 2016

11

Interfacing to protection systems

New feature in OMNITREND
Time waveform/ Orbit measured with DC coupling: the DC component in the signal can
be hidden (AC only):

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

May 6, 2016

12

Interfacing to protection systems

Time waveform/Orbit: The trigger marks can be displayed in the signal:

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

May 6, 2016

13

Interfacing to protection systems

Display of shaft displacement and shaft resting position and shaft centerline

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

May 6, 2016

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Interfacing to protection systems

What is possible?
Analysis of turbo machines and
their shafts is quite complex
The new features of
OMNITREND and VIBXPERT II
make it even more attractive to
hook on to protection systems!

Orbit shapes at different machine speeds. At the critical

frequency, the orbit plot is a straight line.

Potential market: everywhere,

where protection systems
(PowerGen, Oil and Gas,) are
in place
The new features also help to
sell into service companies

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

Shaft centerline and orbit plots without

DC components are now possible
with OMNITREND and VIBXPERT II

May 6, 2016

15

Examples

Excerpt from Technical Note #18

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

May 6, 2016

16

q
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PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

s
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i
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May 6, 2016

17

Webinar Series held in 2010 and 2011

All webinars held are recorded. Those video files and PPT presentations
(etc) are uploaded on the PTCM FTP Server.
Ask your Point-Of-Contact to get access to the FTP server!
# Speaker

Topic

1 Robert Schmaus

Oil Analysis data import

21 Markus Scholten

Visualization tool: OnlineVIEW

2 Simon Lebherz

Trending spectra

22 Simon Lebherz

How-to-sell into Marine markets

3 Simon Lebherz

VXP Recording function

23 Anton Irlbeck

OMT Registration & Licensing (driver, PC license, etc)

4 Simon Lebherz

Utility Tool

24 Roger Miller

NEW VIBXPERT II package & upgrade structure

5 Johann Lsl

Standard Reports OMT

25 Roger Miller

How to use adaptive task and manual inputs

6 Simon Lebherz

ODX Import/Export (IDRP)

26 Chris Benk

How to report problems to PTCM Tech Support

7 Markus Kraus

TipTrend to OMNITREND database conversion

27 Robert Schmaus

Buying center & negotiations with purchaser

OMT Web (+ licensing structure)

28 Robert Schmaus

Ho to sell VIBRONET Signalmaster

9 Simon Lebherz

VXP Templates

29 Simon Lebherz

Competition analysis SKF Microlog Series

10 Robert Schmaus

VIBXPERT II

30 Anton Irlbeck

How to sell Omnitrend

11 Markus Scholten

Successful OMT database setup for online CMS

31 Simon Lebherz

Orbit / shaft rest position measurements with VIBXPERT

12 Markus Scholten

Online TTS

32 Roger Miller

Calculation tool

13 Markus Scholten

How to setup Email functions for online CMS

33 Anton Irlbeck

Competition analysis CSI 2130

14 Markus Kraus

USB Serial Converter

34 Josef Dichtl

CMMS Import / Export

15 Robert Schmaus

Selling PRFTECHNIK CM

35 Simon Lebherz

Balancing with VIBXpert II

16 Simon Lebherz

VIBXPERT: new features 2.2x

36 Roger Miller

Competition analysis ENTEK

17 Robert Schmaus

How-to-sell into cement markets

37 Robert Schmaus

Successful identification and handling of online projects

18 Markus Kraus

Updating VSC/VXP + OMT (incl. Emergency Recovery)

38 Anton Irlbeck

Variable Machines: Order based/tracking spectra (resampling)

Simon Lebherz / Josef

Dichtl

# Speaker

Topic

1
201

19 Chris Benk

Online monitoring: Interface online CMS with PLC/SCADA

01 Simon Lebherz

VIBXPERT II Recording Functionality

20 Josef Dichtl

OMNITREND Web Reports

02 Anton Irlbeck

Prftechnik Sensors

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

13/12/2010

18

Next webinar topic

Monday, April 4th 2011

Compiling successful online CMS
proposals
Speaker: Simon Lebherz

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

13/12/2010

What else?

Seminar Series 2011

Invest in your own future!!

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck PRFTECHNIK Condition Monitoring

Seminar Series 2011

Register NOW!
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Trainings are free of charge!!

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck PRFTECHNIK Condition Monitoring

Seminar Series 2011

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For prices, content, requirements etc. please refer to our Training and Seminar Overview 2011

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck PRFTECHNIK Condition Monitoring

Seminar Series 2011

For further information please refer to our Training and Seminar
Overview 2011
Invest in your own future!!

Use our registration

form

PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck PRFTECHNIK Condition Monitoring

Thank you

Thank you for your attention!

www.pruftechnik.com
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PRFTECHNIK Condition Monitoring GmbH - Anton Irlbeck

13/12/2010

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