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Operations
PRESENTED BY:
DCRUST, MURTHAL
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WHAT IS MILLING?
Milling is the machining process of using rotary
cutters to remove material from a workpiece
advancing (or feeding) in a direction at an angle
with the axis of the tool. It covers a wide
variety of different operations and machines,
on scales from small individual parts to large,
heavy-duty gang milling operations. It is one of
the most commonly used processes in industry
and machine shops today for machining parts
to precise sizes and shapes.
MILLING
MACHINES
PRINCIPLE OF MILLING
MACHINE
Milling operates on the principle of rotary
motion. A milling cutter is spun about an axis
while a workpiece is advanced through it in
such a way that the blades of the cutter are
able to shave chips of material with each
pass.
Variety of Operations
OFace milling
OGear cutting
OEnd milling
ODrilling
OKeyway cutting
OBoring
ODovetail cutting
OJig boring
OT-slot and
circular slot
cutting
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COMPARISON:
The choice between vertical and horizontal spindle
orientation in milling machine design usually hinges
on the shape and size of a workpiece and the
number of sides of the workpiece that require
machining. Work in which the spindle's axial
movement is normal to one plane, with an endmill as
the cutter, lends itself to a vertical mill, where
the operator can stand before the machine and
have easy access to the cutting action by looking
down upon it. Thus vertical mills are most favored
for diesinking work (machining a mould into a block
of metal). Heavier and longer workpieces lend
themselves to placement on the table of a
horizontal mill.
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