Schneider Busway

AE

I-LINE Busway Instruction

Mar 2005
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Catalog
1 Unpacking inspection on site
2 Preparation before the installation
3 Busway Installation
4 Basic test on Busway

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1.Unpacking inspection on site (1)

Unload and Storage:After receiving,store the busway in a clean,dry space that
having a uniform temperature,it is better to store the busway in a special
warehouse.Place the goods exactly in terms of the size of the packing.
Unpacking:Cut the banding that secures the package with band cutters.Use nail
pullers when unpacking wooden crates.Avoid destroying the busway, do not use the
goods for prizing up the crates.
Iinspection:Base on the packing list and the BRASS to check each label of the
goods (or packing).In order to find the items easier and make sure the accuracy of
the installation ,please do not remove the carton.Keeping the accessories that along
with the busway.

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Unpacking inspection on site (2)

Packing List & BOM List & Brass should be corresponding.
Packing List

Brass drawing
BOM List from BRASS

Run
No.

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Packing of the Busway

Straight length

Accessories

Label in carton

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2.Preparation before the installation

Check the packing when receiving,if there are some polluting,please clean them if
there are no effect on their performance,otherwise,please notify the nearest Schneider
Electric Company representative.
Prepare some tools such as AT2 (supply by SBG), manual or automatic jack, insulation
resistance tester,tape,plumb, torque wrench etc.
Read the drawings and the instruction that along with the goods carefully,make sure to
understand the routing and the installation position of the busway.
Fix the drop rod or support before installing the busway.
The installer should should be professional qualified.

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I-LINE II Ex-factory test

100% testing before exfactory at 7,500V DC.

Insulation resistance:
10M/feet
IEC Standard: 1M/feet

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3.Application

Horizontal application
Vertical application

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Tips on
installation
After unpacking, please test the busway phase to phase and phase to the earth
by insulation resistance tester,make the record accordingly.
Orient the busway,make sure no the buways is crossed .
Conduct an insulation resistance test on the busway run after all the busways
have been installed.
Follow Six steps for installation of the joint pack.
Adjust the whole run in a straight line when the installation has been done.

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1) To pretect the busway from dust or water,please

pack the end of the unfinished Run when off duty.
Plastic
packing

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2) Adjust the height for both busway

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3) Tighten the 2 pieces busway by AT2

Assembly
tools(AT2)

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4) Make sure the spacing of the 2 bolts (as attached)

is 340mm.
340mm

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5) Cover the tie-channel,and tighten the bolt

orderly.
tie-channel

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6) After all the installation and insulation test

have been done,break off the outer head with
proper torque.

VISI-TITE
bolt

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There is a washer and gasket when installing IP54

elbow.

washer and
gasket

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Spring hanger installation

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1) For vertical application,N phase should be on your

left side when you in the face of the opening of busway.

N
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L3

L2

L1
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2) Tighten the bolt base on the below list.

Compress length
of the spring
hanger

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3) Fix the spring hanger on the C-channel with bolt.

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4) Tighten the busway with clips of the spring hanger ,torque

requires 14~17N*M.

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5) Loosen the bolts when all the installation has been

done,and then check the flex of the spring.

If the length of the

spring get longer in this
floor so that it will
become shorter in the
next floor,this case
means the the clips
have not been tighten
with the busway.
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6) Check the dimension change of the spring hanger regularly to

certify whether the support is suitable for the busway or not.

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I-LINE Plug-in unit (or called tap-off unit)

MCCB PIU

- with MG breaker (15-1000A)

MCCB PIU

- with Square D breaker (151600A)

Fusible PIU

- with (30-1600A)

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I-LINE Plug-in unit - Safe, Easy to install

Integral enclosed conductor
All plug-in units are equipped
with inter-lock device
Hook-swing plug-in
opening where the
connectors make contact with
bus bars
Grounding jaw connects
busway ahead of phrase jaws
PIU Mounts correctly by
design
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Maintenance
Keep the instruction that along with the busway.
Maintenance the busway base on the instruction.
The installer should be professional and qualified.
Call the nearest Schneider Electric Company
representative if needed.

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