Professional Documents
Culture Documents
Welding
Ship Terms
Introduction
Course
Overview
Course Objectives
Practice safety
Distinguish
between welding
and tack welding
Follow tack
welding standards
Identify tack
welding parts,
types and
materials
Setup and
operate SMAW
equipment
Benefits
Site Accidents
Mental/physical
stress
Medications, illness
or injury
Hurried shift
changes
Faulty or
damaged
equipment
7
PPE Illustration
10
Safety Precautions
11
12
13
14
PPE Application
Assessment
Test Your Knowledge!
15
16
Welding Defined
A fabrication process
that joins materials
into one piece by
melting and adding a
filler to form a pool of
molten material that
cools to become a
strong joint.
17
Tack Welding
Tack welding is a
Short weld.
i ll
w
d
l
e
kw
c
a
t
a
by
n
g, in
o
n
i
t
o
r
a
r
w
pe
or
o
t
g
h
n
g
i
i
r
d
el
o,
w
d
f
u
o
o
y
y
t
er
!
ali
v
u
u
e
o
q
t
y
a
e
h
g
h
t
n
W
ct
wi
a
o
l
p
l
o
m
f
i
n
o
s
r
e
p
directly
e
th
18
Travel to Fast
A Good Weld!
19
20
ls
Insert Photo
Here
(Preparation
of weld
surface)
21
22
24
Insert Photo
Here (A tack
welding
position)
4Overhead
that
e
d
o
c
e
th
s
a
d
te
a
n
A number is desig
n.
io
it
s
o
p
g
in
ld
e
w
h
c
ea
corresponds with
25
2G
1F
3F
4G
26
27
Structural Components/Shapes
1. I-Beam
2. H-Beam
3. Tee Bar
4. Angle
5. Channel
7. Square Tubing
9. Flat Bar
ents
n
o
p
m
o
c
n
o
m
m
o
c
st
These are the mo
ing.
tt
fi
ip
h
s
l
e
v
e
-l
y
tr
n
used in e
28
Component Identifiers
of
l
ra
e
v
e
s
to
e
u
iq
n
are u
Certain identifiers
fitting.
to
n
o
m
m
o
c
s
r
e
b
the structural mem
29
30
Rod
Stick
C a b le
Flux
fitting.
ip
h
s
in
s
rd
o
w
z
uz
There are many b
31
32
SMAW Equipment
Setup and operate
SMAW equipment
safely
Adjust basic power
supplies
Attach welding leads,
cables, electrodes
and ground clamps
33
SMAW
Shielded Metal Arc
Welding is the main
welding process
used in tack welding.
d joins
n
a
s
lt
e
m
h
ic
h
w
s
SMAW is a proces
that is
c
r
a
n
a
h
it
w
m
e
th
metals by heating
trode
c
le
e
l
ta
e
m
d
te
a
co
struck between a
e.
and the work piec
34
SMAW Features
1. Stick Welding Power SourceConstant Current
(CC), AC or DC
2. Insulated Electrode Holder (whip)
3. Workpiece
4. Work Clamp
35
On
Electrode Holder
Of
Electrod
e
Arc
Workpie
ce
Electrode Lead
36
Amperage
Amperage = Intensity
ectly
ir
d
t
n
re
r
u
c
e
th
f
o
ge
Intensity or ampera
e this is
s
u
a
c
e
b
ty
li
a
u
q
ld
impacts tack we
the heat source.
38
Welding lead
that holds
electrode
holder
DCEN
r
o
P
E
C
D
:
ts
p
e
c
Two Con
39
40
SMAW Equipment
ACalternating only
DCdirect only
AC/DCboth alternating
and direct
the
to
te
a
ic
d
in
s
n
o
ti
a
Machine classific
t
a
th
re
u
d
e
c
ro
p
g
f weldin
o
e
p
ty
h
ic
h
w
r
e
ld
we
upport.
s
to
d
e
n
ig
s
e
d
is
machine
41
Welding process
Welding current
Maximum amperage
Primary power connections
42
Welding process?
Welding current?
Maximum amperage?
Primary power connections?
43
Electrode/Amperage Selection
ect
rr
o
c
e
th
re
A
:
lf
e
s
Ask your
ns
o
ti
c
e
n
n
o
c
r
e
w
o
p
outlets and
kup?
o
o
h
fe
a
s
r
fo
le
b
a
avail
44
45
d,
The larger the lea
uct!
d
n
o
c
n
a
c
it
t
n
e
rr
the more cu
46
Ground Clamp
Lugs
Electrode Holder
47
Line Control
de
ck Reference Gui
Line Control Qui
rk.
fore doing any wo
be
e
ag
m
da
r
fo
eded
1.Inspect lines
ing any repairs ne
ak
m
by
s
rd
da
an
st
cs which
2.Adhere to OSHA
reaks can cause ar
(B
.
ks
ea
br
or
ts
to insulation cu
and cables.)
so long that
damage surfaces
work area but not
e
th
h
ac
re
to
th
3.Adjust line leng
coiled.
c in
it must always be
damage from traffi
or
g
in
pp
tri
t
en
ev
4.String lines to pr
ad
area.
s and place overhe
sle
ai
or
s
ay
kw
al
w
m
5.Remove lines fro
ng
when necessary.
n overhead stringi
he
w
ps
m
ra
or
ds
boar
hicular
6.Protect lines with
ty from foot and ve
fe
sa
rs
fe
of
s
hi
(T
cannot be done.
.)
lines.
traffic in work area
ent when stringing
pm
ui
eq
g
in
ag
m
res or
da
7.Avoid
instrumentation wi
ne
hi
ac
m
er
ov
es
damage.)
8.Never string lin
ement can cause
ov
m
or
t
gh
ei
w
e
in
ts.
tubing. (L
away from nip poin
es
lin
uld
ng
di
el
w
re
9.Secu
equipment that co
or
ls
ia
er
at
m
ed
detach
of lines.
10.Check for any
ght or movement
ei
w
e
th
r
de
un
e
ps
overhead or
be shifted or colla
es when stringing
lin
ng
di
el
w
f
of
tie
the
11.Use rope to
pport the weight of
su
ly
fe
sa
n
ca
e
op
between floors. (R
g damage.)
in
line without caus
48
Electrode Holders
50
51
52
54
55
56
57
SMAW Electrodes
Recognize and select
electrodes
Identify electrodes
based on code
classifications
Determine
applications of low
hydrogen electrode
groups
Handle and store
electrodes according
to procedures
58
SMAW Electrodes
Consumable
electrodes melt into
the weld joint and
become part of the
initial weld.
able
m
u
s
n
o
c
n
o
n
le vs.
b
a
m
u
s
n
o
c
es .
ode is
s
tr
s
c
e
c
le
o
e
r
p
e
h
g
t
,
in
er weld
h
In SMAW
t
o
in
d
e
s
u
electrodes
59
Electrode Flux
SMAW electrodes have a metal core with
a flux coating.
Fluxshields the weld
Wire coretransfers the current to the
material.
60
61
Electrode Classification
hen
w
s
k
r
o
w
g
in
m ber
u
n
d
n
a
g
in
r
lette
g.
e
in
h
t
ld
e
w
w
o
h
k
c
w
a
t
o
Kn
s for
e
d
o
r
t
c
le
e
g
selectin
62
Electrode Classification
Activity 5: Locate the classification of
each electrode and describe what each
number and letter represents.
63
Electrode Groups
ral
e
n
e
g
n
o
d
e
d bas
e
t
a
e
r
c
e
e is
r
d
a
o
r
s
t
p
c
u
le
o
r
e
g
e
n
droge
y
Electrod
H
w
o
L
e
nd th
a
,
s
g.
ic
t
in
is
ld
r
e
e
t
w
c
k
a
r
c
a
a
t
h
c
on to
m
m
o
c
t
s
o
m
t he
64
Electrode Selection
etal
m
e
s
a
b
,
t
n
e
uipm
q
e
g
in
ld
e
ts all
n
w
e
f
o
m
e
e
ir
g
u
n
q
a
r
e
r
t
sign
e
Curren
d
d
n
a
s
n
io
posit
ion.
t
ld
c
e
le
w
e
s
,
s
e
ie
d
t
r
o
r
e
t
prop
in elec
t
r
a
p
t
n
a
ic
if
play a sign
65
Compatibility Demonstration
Activity 6: Watch how to test for base
metal and electrode compatibility.
66
67
68
69
SMAW Techniques
Setup SMAW
equipment
Strike an arc
Tack weld using
6010 and 7018
electrodes
70
Weld Coupons
ctice.
a
r
p
g
in
ld
e
w
d for
e
s
u
e
r
a
s
n
o
uld a
o
w
u
o
y
s
Weld coup
a
t
on jus
p
u
o
c
g
in
ld
e
our w
y
p
e
r
p
s
ce .
y
a
ie
p
k
r
Alw
o
w
r
la
u
reg
71
72
Compatibility Demonstration
Activity 7: Observe and listen to
information about different weld coupons.
Insert Photo
73
74
SMAW Components
Find the following:
Stick welding
power source
Insulated
electrode holder
Workpiece
Ground clamp
75
76
Striking an Arc
Two Techniques:
Scratch start
Tapping
78
Remember:
Welding current
starts as soon as
you touch the
workpiece
Part 1Electrode
Part 2Workpiece
Part 3Arc
79
Tapping Technique
Bring electrode
straight down to
workpiece
Lift slightly
Part 1Electrode
Part 2Workpiece
Part 3Arc
80
en
h
w
s
le
u
r
ty
e
f
a
all s
ly
p
p
a
d
n
a
n
io
t
Exercise cau
striking an arc!
81
82
83
Electrode Movement
1. Stringer Bead
2. Weave Bead
3. Weave Patterns
84
2. Arc Length
3. Travel Speed
85
86
Fine spatter
Uniform bead
Moderate crater during welding
No overlap
Good penetration into
base metal
87
88
89
and
E
P
P
d
e
ir
u
q
e
r
wear
s
y
a
lw
A
!
R
E
B
ing.
ld
e
w
e
f
a
s
REMEM
r
o
f
elines
id
u
g
e
h
t
to
e
r
adhe
90
91
Summary
SMAW Electrodes
SMAW Equipment
SMAW Techniques
92
93
Whats Next?
Lets take a look at whats next in the
course curriculum.
94