DASAR-DASAR GAMBAR ENGINEERING

PENDIDIKAN DAN OJT BKJT-2013

OLEH : GERDATHIAS PUTRA (PROCESS ENGINEERING)

CIREBON, 15-16 JULI 2013

UNIT PENGOLAHAN VI BALONGAN

RIWAYAT HIDUP
NAMA
LAHIR
STATUS

: GERDATHIAS PUTRA
: PALEMBANG, 17 N0VEMBER 1989
: 100

RIWAYAT PENDIDIKAN :
1995-2001
: SD YKPP 2 PALEMBANG
2001-2004
: SMP YKPP 1 PALEMBANG
2004-2007
: SMAN 17 PALEMBANG
2007-2001
: TEKNIK KIMIA ITS
RIWAYAT PEKERJAAN :
FEB 2013 Skrg
: BPST 23-BALONGAN

BASIC ENGINEERING - DRAWING

HOW TO DESIGN THE REFINERY PLANT ?

HOW TO KNOW PROCESS FLOW OF
REFINERY?
HOW TO LEARN REFINERY OPERATION?

Design Proyek
1.Proyek Definition
Penyusunan proyek, tujuan,sasaran dan cara-cara
pengembangan.
2. Feasebility Study
Segi Ekonomi
Pertimbangan Investasi
3. Project Planning and Optimization
Penetapan project strategy
Penetapan execution plan
Jadwal pelaksanaan
4. Engineering Design
Conseptual Design
Preeliminary Engineering Design
Basic Design
Detail Engineering Design

Design Proyek
5.Procurement & Contraction
Pembuatan bid document
Contract document
6. Construction Erection & Instalation
Pembangunan fisik
pemasangan peralatan oleh kontraktor
7. Testing and Commisioning
Test Run Peralatan
8. Evaluasi dan Operasi

CONSETUAL & BASIC ENGINEERING

DESIGN
BLOCK FLOW DIAGRAM

PFD
UNIT 11

PFD
UNIT
1
2
P&ID
110
0
1

PFD
UNIT
n
P&ID
110
0
2

UFD

P&ID
11-n

PLOT PLAN

PIPING PLAN
ELECTRICAL
INSTRUMENT
MECHANICAL
CIVIL
PIPING ISOMETRIKDESIGN & DWG DESIGN & DWG DESIGN & DWG DESIGN & DWG

Proses Flow Diagram :

BLOCK FLOW DIAGRAM
PROCESS FLOW DIAGRAM
PIPING & INSTRUMENTASI DIAGRAM

Block Flow Diagram:

Block Flow Diagram:

PROCESS FLOW DIAGRAM

PROCESS FLOW DIAGRAM

PROCESS FLOW DIAGRAM

PROCESS FLOW DIAGRAM

PROCESS FLOW DIAGRAM

PROCESS FLOW DIAGRAM

PROCESS FLOW DIAGRAM

PROCESS FLOW DIAGRAM

PROCESS FLOW DIAGRAM

PROCESS FLOW DIAGRAM

HOW TO DESIGN THE REFINERY

PLANT ?

HOW TO DESIGN THE REFINERY

PLANT ?

PIPING AND INSTRUMENTATION DIAGRAM (P&ID)

PIPING AND INSTRUMENTATION DIAGRAM OR MECHANICAL FLOW SHEET

PROVIDE MUCH DETAIL MECHANICAL, PIPING AND INSTRUMENTATION NOT
SHOWN IN PROCESS FLOW DIAGRAM, WHILE OMITTED MUCH OF THE PROCESS
FLOW DIAGRAM

THEY ARE REPEATED ALL THE MAJOR EQUIPMENT AND PIPING LINES AS WELL AS
SHOWN :
ALL OTHER EQUIPMENT ITEMS WITH DESIGN TEMPERATURE AND PRESSURE
ALL INTERCONNECTION PIPING WITH SIZE, MATERIAL AND FABRICATION
SPECIFICATION INDICATED
UTILITY REQUIREMENTS INCLUDING PIPE SIZES, MATERIAL AND FABRICATION
METHODS
ALL MAJOR INSTRUMENT DEVICES

IN MANY CASES PIPING AND INSTRUMENTATION DIAGRAM SHOWN

SCHEMATICALLY EVERY PROCESS AND UTILITY LINES THAT APPEAR IN DETAIL
DRAWINGS, THE PROCESS ENGINEER AND OTHER DISCIPLINE INVOLVED ON THE
PROJECT USE IT AS A SOURCE TO MANY DOCUMENTS HAVE TO BE PREPARED.

COMPLETED PIPING AND INSTRUMENT DIAGRAM ARE NEEDED PRIOR TO BULK

OF ENGINEERING EFFORT ON JOB, CHANGES ARE OFTEN MADE AS A JOB
PROGRESS, HOWEVER, PARTICULARY ON PIPING AND INSTRUMENTATION
DIAGRAM

HOW TO READ P&ID

TO READ THE PIPING AND INSTRUMENTATION DIAGRAM PRIOR TO

BE UNDERSTOOD THE FOLLOWING :
PIPING AND INSTRUMENTATION DIAGRAM ( P & ID ) LEGEND.
LINES, TYPES OF SIGNALS, INSTRUMENTS, DIGITAL DATA SYSTEM OR
COMPUTERS, TYPICAL CONNECTION OF ANY VARIABLES,
INSULATION TYPE AND OTHER SYMBOL RELATED TO THE PROCESS
PLANT.
NOTE : IN MOST CASES THE LEGEND MAY CHANGE DEPEND ON THE
STANDARS USED AT THAT PROCESS PLANT.
COMODITY SYMBOLS FOR P & ID.
COMODITY IN THIS TERMINOLOGY ARE THE FLUIDS WHICH
ACOMODATED BY USING THE LINES OR TUBINGS FACILITY. SUCH AS :
PROCESS FLUIDS
STEAM AND STEAM CONDENSATE
AIR
WATER
FUEL ETC.
EQUIPMENT SYMBOLS FOR P & ID.
SUCH AS : VESSELS, PUMPS, COMPRESSORS, TANKAGES ETC.
INSTRUMENT IDENTIFICATIONS.

HOW TO READ P&ID

TO READ THE PIPING AND INSTRUMENTATION DIAGRAM PRIOR TO

BE UNDERSTOOD THE FOLLOWING :
PIPING AND INSTRUMENTATION DIAGRAM ( P & ID ) LEGEND.
LINES, TYPES OF SIGNALS, INSTRUMENTS, DIGITAL DATA SYSTEM OR
COMPUTERS, TYPICAL CONNECTION OF ANY VARIABLES,
INSULATION TYPE AND OTHER SYMBOL RELATED TO THE PROCESS
PLANT.
NOTE : IN MOST CASES THE LEGEND MAY CHANGE DEPEND ON THE
STANDARS USED AT THAT PROCESS PLANT.
COMODITY SYMBOLS FOR P & ID.
COMODITY IN THIS TERMINOLOGY ARE THE FLUIDS WHICH
ACOMODATED BY USING THE LINES OR TUBINGS FACILITY. SUCH AS :
PROCESS FLUIDS
STEAM AND STEAM CONDENSATE
AIR
WATER
FUEL ETC.
EQUIPMENT SYMBOLS FOR P & ID.
SUCH AS : VESSELS, PUMPS, COMPRESSORS, TANKAGES ETC.
INSTRUMENT IDENTIFICATIONS.

P&ID ARRANGEMENT
ARRANGE THE EQUIPMENT, VESSELS, DRUMS, EXCHANGER,
HEATERS ALONG TOP OF DIAGRAM IN SEQUENCE
CONSISTENT WITH PRINCIPAL FUNCTIONS AND FLOWS, SO
OVERALL FLOW PATERN PROGRESSES FROM LEFT TO RIGHT.
LEAVE ROOM AT THE TOP FOR EQUIPMENT TITTLES,
NUMBERS AND OTHER DATAS.
DRAW EQUIPMENT SOMEWHAT IN PROPORTION TO INDICATE
RELATIVE SIZES EXCEPT WHERE STANDARD SIZES ARE
ESTABLISHED. SIMPLY THE EQUIPMENTS SHAPE.
ARRANGE PUMPS, COMPRESSORS, AND SIMILAR MACHINERY
ALONG THE BOTTOM PART OF DIAGRAM. IF POSSIBLE;
DIRECTLY BELOW ASSOCIATED EQUIPMENT. LEAVE ROOM AT
BOTTOM FOR EQUIPMENT TITLE, NUMBERS AND OTHERS
DATA.
SHOW AUXILIARIES FOR PACKAGE OR UNITIZED EQUIPMENT
IN THE EQUIPMENT LINE, NOT IN THE PUMPS ROW.
USE SPACE BETWEEN EQUIPMENT AND PUMP ROW FOR
LINES CONNECTING BETWEEN EQUIPMENT AND PUMP.

P&ID ARRANGEMENT
LINES ENTERING OR LEVING THE DIAGRAM WILL TAKE THE
SHORTEST ROUTE TO EITHER THE TOP, BOTTOM OR SIDE OF
DRAWING. SUCH LINE WILL SHOWN A CONTINUATION LINE AND
DRAWING NUMBER.
OFF PLOT LINE WILL BE IDENTIFIED BY BULLS EYE
AVOID REPEATING UNNECESSARY DETAILS FOR A GROUP OF
FUNCTIONALLY IDENTICAL UNITS, SHOW DETAILS FOR ONE, MARKED
TYPICAL FOR TOTAL NUMBER REQUIRED.
GENERALLY, VALVES ON INSTRUMENTS CONNECTIONS ARE NOT
SHOWN, EXCEPT IN SPECIAL CASES WHERE THE VALVES SIZE OR
TYPE DOES NOT CONFORM TO THE INSTRUMENTS SPECIFICATION
AND DETAILS. ALL FLANGED VALVES AT INSTRUMENT CONNECTION
SHALL BE SHOWN.
ALL FLOW LINES SHALL SHOWN THE DIRECTION OF FLOW BE
IDENTIFIED BY P;ANT NUMBER (FOR MULTI UNIT PROJECT),
COMMODITY SYMBOL, LINE NUMBER, SIZE AND SERVICE
SPECIFICATION.
CANCELLED LINE MUMBERS WHICH WILL NOT BE REUSED.

P&ID ARRANGEMENT
AT JUNCTION OF LINES CARRYING DIFFERENT PIPING
SPECIFICATION, INDICATE CLEARLY THE POINT AT WHICH THE
HIGHER SPECIFICATION COMMENCES, AS DEFINED BY UNIT
ENGINEER.
A PIPING SPECIFICATION WILL BE SHOWN ON ALL VESSELS FOR
MISCELLANEOUS PIPING CONNECTIONS. ON VERTICAL VESSEL
WHERE MORE THEN ONE PIPE SPECIFICATION APPLIES THE
LOCATION OF THE SPECIFICATION SHOULD BE INDICATED.
LINES REQUIRING INSULATION, STEAM OR ELECTRIC TRACING
SHALL CARRY THE APPROPRIATE SYMBOL PER STANDARD
DRAWING TYPE AND THICKNESS OF INSULATION SHOULD BE
SHOWN.
ALL SPECIAL VALVE SHALL BE IDENTIFIED BY AN ITEM CODE
NUMBER.
SIZE WILL BE SHOWN ONLY IF VALVE IS NOT LINE SIZE.
A MINIMUM DIMENSIONS FROM GRADE TO TANGENT LINE OF ALL
VERTICAL VESSELS WILL BE SHOWN

P&ID ARRANGEMENT
MINIMUM DIMENSION FROM GRADE OR RELATED
EQUIPMENT TO BOTTOM OF ALL HORIZONTAL
DRUMS WILL BE SHOWN
MAIN FLOW STREAM WILL BE SHOWN IN HEAVY
LINE
ALL DIAGRAM UP TO THE INITIAL ISSUE FOR
CONSTRUCTION WILL BE DRAFTED BY PIPING AND
INSTRUMENT SECTION. FOLLOWING THIS ISSUE
AND AT DISCRETION OF THE DESIGN SUPERVISOR.
PIPING DESIGN SECTION WILL BE RESPONSIBLE
FOR ALL DRAFTING REVISION TO THE DIAGRAM
EXCEPT IN THE CASE OF MAJOR REVISIONS WHERE
REDRAFTING OD SECTIONS MAY BE NECESSARY.

P&ID TYPE
PROCESSED P & ID : THIS DRAWING
GENERALLY PRODUCED BY A LICENSOR SUCH AS
UOP, DUPPONT, SIP ETC AND A NEW PLANT WILL
BE DEVELOPED BASE ON THIS P & ID
UTILITY P & ID : THIS P & ID ACTUALLY IS A
SERVICE SYSTEM FOR PROCESS PLANT AND
DEVELOPED BY THE CONTRACTOR BASE ON
DEMAND OF THE PROCESS AREA. THE UTLITY P &
ID WILL BE CONSIST OF STEAM BOILER P & ID,
AIR COMPRESSOR P & ID, WATER SUPPLY P & ID
AND OTHER SERVICE SYSTEM RELATED TO THE
PROCESS REQUIREMENTS.

HOW TO DESIGN THE REFINERY

PLANT ?

HOW TO DESIGN THE REFINERY

PLANT ?

HOW TO DESIGN THE REFINERY

PLANT ?

HOW TO DESIGN THE REFINERY

PLANT ?

HOW TO DESIGN THE REFINERY

PLANT ?

NUMBERING SYSTEM
For ENGINEERING DOCUMENT
(EXOR-I SYSTEM)

P&ID TYPE

P&ID TYPE

NUMBERING SYSTEM
For EQUIPMENT
(EXOR I SYSTEM)