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METALS
1.1.
Metallic Material
Metals & Alloy
Ferrous
Eg: Steel, Cast Iron
Nonferrous
Eg: Copper,
Aluminium
Metallic Material
Ferrous
Metals
Nonferrous
Metals
If
Alloying is done
if required.
Channels and
other shapes are
produced by
extrusion.
Processing of
Metal-Casting
Sheets and
plates are then
produced from
ingots by rolling
(wrought alloy
products).
Can
be shape easily
Can
Cheaper
Does
When
Uses;
processing
Process
Produce
Consists
of;
1.
2.
3.
4.
x 100
Extrusion
Indirect extrusion needs less power however has limit on load applied
Forging
Open die fogging
Carried
Commonly
Used
In
Drawing
Energy
Fracture
Toughness
Fatigue
Creep
STRESS
Engineering stress ,
= F
A0
Metals
undergo deformation
under uniaxial tensile force.
Plastic
deformation: is a
change in shape of a material at
low stress that is recoverable
after the stress is removed.
Plastic
deformation: the
metal is deformed to such an
extent such that it cannot
return to its original
dimension.
Units of Stress
are PSI
or N/M2in
Engineering
strain,
= change
(Pascals)
length
original
1 PSI = 6.89 x 103Pa
length
= -o =
o
Shear Stress
Shear strain
T = Shear stress = s
A
E = (stress)
(strain)
Strain
E =
Stress
Linear portion of the stress strain curve
Examples:
Modulus