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INTERNSHIP
AARVEE DENIMS AND EXPORTS LTD.
SPINNING
Blow room
INPUT
The
TRUTZCHLERs BLENDOMAT
(PRE OPENING)
Trutzschlers SP-MF
SP-MF
Trutzsschlers CL-P
For
further cleaning
TRUTZSCHLER CL-C4
(CLEANING)
The
1: Feed Roller
2: Roller 1
3: Roller 2
4: Roller 3
5: Roller 4
6: Pre Opening Segment
7: Pre Cleaning Segment
Trutzschlers CF-80
The
CARDING
There
TRUTZSCHLER TC-03
INPUT
PARAMETERS
OUTPUT
PRESSURE
SPECIFICATIONS
= Card sliver
329 PA
SPEED
Count variation
2.40 %
Draft variation
4.0 %
Count
0.095 Ne
Efficiency
52%
Container capacity
7500 m
Starting speed
1143mm/min
Slow speed
5000 mm/min
Flat Speed
280 mm/min
In
Draw frame
Tasks of Draw frame:
Through doubling, the slivers are made
even.
Doubling results in homogenization.
Through draft, fibers get parallelized.
Hooks created in the card are straightened.
Through the suction, intensive dust removal
is achieved.
Auto leveller maintains absolute sliver
fineness.
Spinning
Spinning
OPEN-END SPINNING
Schlafhorst
360
INPUT = Draw Frame Sliver
OUTPUT = Open End Yarn
Ring Frame
INPUT =
OUTPUT
Roving
= Closed End Yarn
There
The
PARAMETERS
SPECIFICATIONS
Count
12 S
Hank Feed
0.54
Draft
23.13
T.P.M.
750
Spindle Speed
9000R.P.M.
Ring Diameter
48 Mm
Ring Speed
8423 R.P.M.
PARAMETERS
Count
Rotor speed
Rotor diameter
Opening roller speed
Sliver feed hank
Draft
Delivery speed
Starters
Package length
SPECIFICATIONS
90s e
92 m/min (feed)
533.7
9000 R.P.M.
1.69
85
142.4m /min
Yellow/ sky blue
55.3 km
Winding
INPUT
bobbins
OUTPUT
There
SPECIFICATIONS
2
Spindle No.
1 To 20
Count
12 Flame
Starter
Mix
Marking
Stamp
YARN TESTING
For
For
The
Warp winding
INPUT
= Yarn on Cones
OUTPUT = Warp Beams
Name
All
Packing
The
STORE AREA
TEXTURING
Raw
70 D
360 STR
335/144 SD X 1
end
40 D
220 STR
500/96 SDX 2
ends
70 D
600 D
500/96 Black X
1end
70 D
360 BSTR
330/96 Black X
1 end
40 D
220 BSTR
PROCESS
PURPOSE
CHEMICAL USED
Pre wetting
to increase the
wettability of the
yarns
2 kl WDR, 1500 kl
Water
Prewash 1
to remove the
excessive chemical
Water
Pre wash 2
to remove the
excessive chemical
Water
INDIGO dyeing(5
For colour
tanks- 1500 l capacity)
Indigo=X, Sodium
hydrosulphite= 120%
of X, caustic soda
=80% of X and water
Water
SULPHUR dyeing(1
tank)
85-95 degree
Sodium sulphite +
soda ash
10 gpl
Oxidation
50% hydrogen
peroxide+98% pure
acetic acid
washing(3 tanks)
To remove
hydrogen peroxide
from the yarns
Pre drying(135
degree)
Sizing
To increase
weavability
Main dryer(16
cylinders)
To make it suitable
for weavability
Anisole(100 kg)
+30 kg binder + 3
kg CMC
texturing
Texturing
Drawing
Cooling
Secondary
heaters
Oil application
(auto static oil)
Take up (final
package)
Process
Yarn
WEAVING
Air
Process:
of
a
of
of
Machine specification
PARAMETERS
SPECIFICATIONS
Loom rpm
904
Efficiency
80.6%
Cloth shrinkage
5%
Warp shrinkage
14%
Cloth woven
590.5 m
Stop frequency
Warp: 31 times
4700 ends
Warp thickness
8 ne
Reed width
188 cm
Filling thickness
480 tex
Density
40 picks/inch
finishing
At
finishing
Brush Unit
Pressure
Unit/
Having
Or Steam
BrushUnit
Rollers
Process of finishing
Cloth
In
Desizing and
Mercerization
The
MERCIRIZING
PNEUMATIC
GUIDERS
BATH
Desizing
fabric
tanks.
This process is followed by removing waste in
drying cans composed of 12 cylindrical Teflon
coated rollers heated with steam at 170 C.
The process remains the same. Only, the
mercerization is followed by extra cold and
normal washes. In normal wash, each tank
has 6 wash boxes maintained at 3 kg
pressure to remove extra water from the
fabric.
fabric
tanks.
This process is followed by removing waste in
drying cans composed of 12 cylindrical Teflon
coated rollers heated with steam at 170 C.
The process remains the same. Only, the
mercerization is followed by extra cold and
normal washes. In normal wash, each tank
has 6 wash boxes maintained at 3 kg
pressure to remove extra water from the
fabric.
Inspection at aarvee
Color
packing
Domestic
THANK
YOU