Professional Documents
Culture Documents
R. Goswami
Meaning of Reliability
Scooter
A- No Check Ups, 1
unpredictable Break-Down every 6
months
Scooter B- Regular Check Ups every
month. No Break-Downs.
Availability
In normal circumstances, reliability of an
asset or machine or system is related to
how much time it is available for use, cost
of making it available etc, etc
Definition of Availability or
Availability Function or
Availability Performance
3 Parts of Availability
Performance
Reliability
Performance
Maintenance
Support Performance
Maintainability
Performance
Reliability Performance
Defined
Maintenance Support
Performance
Defined
Maintainability Performance
Defined
Reliability
Performance
---MTTF
Maintenance
Support
Performance
---MWT
Maintainability
Performance
---MTTR
Is
is a function of maintenance
What
Maintenance
To
Maintenance
Maintenance is profitable !
A Good Maintenance strategy built
on Availability performance will
save money in the long run.
Definition of Maintenance
The term Maintenance covers all
activities undertaken to keep equipment
in a particular condition or to return it to
such condition.
Objective of Maintenance
To keep up planned availability
performance, equipment effectiveness
and technical lifetime at lowest possible
cost within safety prescriptions
Corrective
Maintenance
Preventive
Maintenance
Improvement
Maintenance
Corrective Maintenance
Covers
May
be planned or unplanned
Corrective Maintenance
Unplanned
Break Downs
Emergency Repairs
Urgent
Not possible to
control
You are controlled
by the equipment
Planned
Planned
Maintenance
Prepared Properly
Possible to control
You control the
equipment
Preventive Maintenance
Covers
all programmed/scheduled
Maintenance which is carried out in order
to prevent the occurrence of failures or
to detect failures before they develop to
a break down or interruptions in
production.
2 types.
Preventive Maintenance
Indirect
Condition based
maintenance (CBM)
Detection of failures
before break down.
Direct
Fixed time
maintenance (FTM)
Cleaning, lubrication,
fixed time
replacement.
Done by senses.
Person/ experience
dependent
Should be
discouraged
Objective CBM
Measured by
instruments
continuous condition
monitoring is costly
Improvement maintenance
To
Failures
Random
Regular
Conclusion1
What
Conclusion2
Basic Maintenance Cycle
Planning
Performance
Analysis
Recording
Last slide
Thank You !