Professional Documents
Culture Documents
Presented by
Fenkins Chow
The Hong Kong Polytechnic University
9 September 2006
HAZOP
Stands for HAZard and
OPerability analysis
There are 2 methods to identify
hazards:
Comparative
method
method
HAZOP
Process Hazard
Analysis
Related SM element:
Accident
PHA
Piping &
Instrumentation
Diagram
A P&I Diagram
Syrup
Control
valve
Heating jacket
Heating fluid
supply
Temp Control
Valve
TV
102
Heating fluid
return
Temp Indicator
& Controller
TIC
102
TT
102
Heated syrup
Gate valve
Temp
Transmitter
Identification of Instrument
A P&I Diagram
Flow Rate Indicator
& Controller
Flow Control
Valve
Water supply
FIC
101
FV
101
Flow Rate
Transmitter
FT
101
Deviation from
Heating jacket
Heating fluid
supply
Design Intent
TIC
TV
102
TV
Actual Output
TT
Heating fluid
return
TIC
102
TT
102
Heated syrup
Gate valve
HAZOP process
HAZOP Worksheet
Deviation
Cause
Consequence
Safeguard
Action
Deviation
Guardword can be
No
Less
More
Reverse
Also
Other than
Fluctuation
Early
Late
Deviation
Heating jacket
Heating fluid
supply
TV
102
Heating fluid
return
TIC
102
TT
102
Heated syrup
Gate valve
HAZOP Worksheet
Deviation
Cause
Consequence
Safeguard
Action
Temp /
Less
Temp /
More
Syrup
Heating
fluid supply
Control
valve
Heating jacket
TV
102
TIC
102
TT
102
Heating
fluid return
Heated syrup
Gate
valve
HAZOP Worksheet
Deviation
Temp /
Less
Cause
Consequence
Safeguard
Action
TT
fails
TIC fails
TV fails
Temp /
More
Syrup
Heating
fluid supply
Control
valve
Heating jacket
TV
102
TIC
102
TT
102
Heating
fluid return
Heated syrup
Gate
valve
HAZOP Worksheet
Deviation
Temp /
Less
Cause
TT
fails
TIC fails
TV fails
Consequence
Safeguard
Action
Syrup
solidifies
Undertemp
syrup
Temp /
More
Syrup
Heating
fluid supply
Control
valve
Heating jacket
TV
102
TIC
102
TT
102
Heating
fluid return
Heated syrup
Gate
valve
HAZOP Worksheet
Deviation
Temp /
Less
Cause
TT
fails
TIC fails
TV fails
Consequence
Syrup
solidifies
Undertemp
syrup
Safeguard
Action
Temp
indicator
gives low
point alarm
Temp /
More
Syrup
Heating
fluid supply
Control
valve
Heating jacket
TV
102
TIC
102
TT
102
Heating
fluid return
Heated syrup
Gate
valve
HAZOP Worksheet
Deviation
Temp /
Less
Cause
TT
fails
TIC fails
TV fails
Consequence
Syrup
solidifies
Undertemp
syrup
Safeguard
Temp
Action
Periodic
indicator
gives low
point alarm
inspection
Alarm linked
to control
centre
Temp /
More
Syrup
Heating
fluid supply
Control
valve
Heating jacket
TV
102
TIC
102
TT
102
Heating
fluid return
Heated syrup
Gate
valve
Examine consequences
associated with deviation
(assuming all protection fails)
Results of HAZOP
Operating procedures
Enhance training
Enhance mechanical integrity
programme, which includes
Identification