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GLOBLE COMPETATION
PRODUCTIVITY :
Cutting Speed
Reduce Machining Time
Improve Tool Life
Cost:
Reduce Unnecessary Cost
Reduce non-productive cost
REASONS FOR DEVELOPMENT OF CUTTING TOOL
BASIC REQUIREMENT OF A TOOL MATERIALS
HOT HARDNESS
WEAR RESISTANCE
TOUGHNESS AND STRENGTH
THERMAL CONDUCTIVITY
CO-EFFICIENT OF FRICTION
CO-EFFICIENT OF THERMAL EXPANSION
MACHINIBILITY AND GRINDABILITY
CUTTING TOOL MATERIALS
Coated Carbides
CBN
PCD
UCON
Multi Coated
Super Coated Alloy
CUTTING TOOL MATERIALS
T-Series M-Series
(Tungsten Type) (Molybdenum Type)
18 - 4 - 1- 0.75 664-2
W Cr Va C W M Cr Va
Cutting speed up to 30 m/min
Maximum Limiting Temperature 560C
Less Costly
Excellent toughness
Widely used in industries as a solid Tool like form tool, drill, milling
cutters, endmill, reamers, Broach, Single point cutting tool etc.
CUTTING TOOL MATERIALS
CAST COBALT ALLOYS (STALLITE):
CERAMICS:
W C Co
94% 6% BINDER Drawback is its
Affinity with steel
Manufactured by Powder Metallurgy
Grain size 1 micron to 8 micron
% of Co -3 to 12%
Many verity can be produced by controlling
grain size and % of cobalt.
Machining of non-ferrous, non-metallic and C.I
CUTTING TOOL MATERIALS
CEMENTED CARBIDES (TUNGUSTAN CARBIDE):
W TiC TaC Co
15% 10% Drawback is its
Affinity with
steel
High hardness and wear resistance
Maximum limiting Temperature -1200 C
Various Shapes Of Inserts
Cutting Speed -100 m/min VARIOUS SHAPES OF INSERTS
High Tool life
High compressive strength
High production rate
Better surface finish
CUTTING TOOL MATERIALS
DIMOND:
COATED CARBIDES:
Methods of Coatings
- Chemical Vapor Depositio (CVD)
- Physical Vapor Deposition (PVD)
CUTTING TOOL MATERIALS
Advantages:
Applications:
Applications:
PCD:
REFERANCES:
1 20 6 36 400 120
2 25 8 64 625 200
3 15 7 49 225 105
4 18 7 49 324 126
5 22 8 64 484 176
6 25 9 81 625 225
8 23 7 49 529 161
9 16 6 36 256 96
10 20 8 64 400 120