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Material Balances
(ii) Answers.
Quantities are expressed in kg h-1 rather than kg to reflect the
continuous nature of the process and the basis used for
calculation.
(a) 1.5 kg h-1 ethanol is required.
(b) 14.1 kg h-1 water must be used to dilute the ethanol in the
feed stream.
(c) The composition of the fermenter off-gas is 5.2% O2 and
94.8% N2.
There are several points to note about the problem
and calculation of Example 4.5.
First, cell growth and its requirement for substrate
were not considered because the cells used in this
process were non-viable.
For fermentation with live cells, growth and other
metabolic activity must be taken into account in the
mass balance.
This requires knowledge of growth stoichiometry,
which is considered in Example 4.6 and discussed in
more detail in Section 4.6.
Use of non-growing immobilised cells in Example 4.5
meant that the cells were not components of any
stream flowing in or out of the process, nor were they
generated in reaction.
Therefore, cell mass did not have to be included in the
calculation.
Example 4.5 illustrates the importance of phase
separations.
Unreacted oxygen and nitrogen were assumed to leave
the system as off-gas rather than as components of the
liquid product stream.
This assumption is reasonable due to the very poor
solubility of oxygen and nitrogen in aqueous liquids;
although the product stream most likely contains
some dissolved gas, the quantities are relatively small.
This assumption may need to be reviewed for gases
with higher solubility, e.g. ammonia.
In the above problem, nitrogen did not react, nor were
there more than one stream in and one stream out
carrying nitrogen.
A material which goes directly from one stream to
another is called a tie component; the mass balance
for a tie component is relatively simple.
Tie components are useful because they can provide
partial solutions to mass-balance problems making
subsequent calculations easier.
More than one tie component may be present in a
particular process..
One of the listed assumptions in Example 4.5 is rapid
oxygen transfer.
Because cells use oxygen in dissolved form, oxygen
must be transferred into the liquid phase from gas
bubbles supplied to the fermenter.
The speed of this process depends on the culture
conditions and operation of the fermenter.
In mass-balance problems we assume that all oxygen
required by the stoichiometric equation is
immediately available to the cells.
Sometimes it is not possible to solve for unknown
quantities in mass balances until near the end of the
calculation.
In such cases, symbols for various components rather
than numerical values must be used in the balance
equations.
This is illustrated in the integral mass-balance of
Example 4.6 which analyses batch culture of growing
cells for production of xanthan gum.
Depending on which quantities are known and what
information is sought, analysis of more than one
system may be required before the flow rates and
compositions of all streams are known.
Mass balances with recycle, by-pass or purge usually
involve longer calculations than for simple processes,
but are not more difficult conceptually.
Stoichiometry of Growth and Product
Formation
For mass balances with reaction the stoichiometry of
conversion must be known before the mass balance can
be solved.
Under growth conditions, cells are a product of
reaction and must be represented in the reaction
equation.
Metabolic stoichiometry has many applications in
bioprocessing: in mass and energy balances.
It can be used to compare theoretical and actual
product yields.
Check the consistency of experimental fermentation
data.
Formulating nutrient medium.
Growth Stoichiometry and Elemental
Balances
Cell growth obeys the law of conservation of matter.
All atoms of carbon, hydrogen, oxygen, nitrogen and
other elements consumed during growth are
incorporated into new cells or excreted as products.
Confining our attention to those compounds taken up
or produced in significant quantity, if the only
extracellular products formed are CO2 H2O and we can
write the following equation for aerobic cell growth:
In Eq. (4.4), CwHxOy Nz is the chemical formula for the
substrate (e.g. for glucose w = 6, x = 12, y = 6 and z =
0),
HgOhNi is the chemical formula for the nitrogen
source, and
CHON is the chemical 'formula' for dry biomass,
a, b, c, d and e are stoichiometric coefficients.
Eq. (4.4) is written on the basis of one mole of
substrate; therefore a moles O2 are consumed and d
moles CO2 are formed per mole substrate reacted, etc.
As illustrated in Figure 4.6, the equation represents a
macroscopic view of metabolism; it ignores the
detailed structure of the system and considers only
those components which have net interchange with
the environment.
Compounds such as vitamins and minerals taken up during
metabolism could be included; however, since these growth
factors are generally consumed in small quantity we assume
here that their contribution to the stoichiometry and energetics
of reaction can be neglected.
Other substrates and products can easily be added if
appropriate.
Bacteria tend to have slightly higher nitrogen contents (11-14%)
than fungi (6.3-9.0%).
For a particular species, cell composition depends also on
culture conditions and substrate utilized, hence the different
entries in Table 4.3 for the same organism.
CH1.8 O0.5N0.2 can be used as a general formula when
composition analysis is not available.
The average MW of biomass based on CHON content
is 24.6.
5-10% residual ash is often added to account for those
elements not included in the formula.
Eq. (4.4) is not complete unless the stoichiometric
coefficients a, b, c, d and e are known.