Coatings

kinds
Metallic
Electrodeposition
Hot dipping
Cladding
Diffusion
Organic
Pigment
Vehicle (binder)
Thinner (reduce viscosity)
Inorganic (cement,)
Jenis coating
Organik coating
Organic Coatings - Paint

Barrier layer to keep water away

Adhesion is key to success

Susceptible to thermal damage

Susceptible to UV damage
Sistem Coating
Preparasi permukaan
Jenis Lapisan Coating
Primer (dasar)
Intermediate (antara)
Topcoat (luar)
Ketebalan Lapisan Coating
Metoda / Cara Pelapisan
Pengujian yang disyaratkan
Fungsi Lapisan Coating
Primer :
Adhesi pada permukaan logam
Daya inhibisi korosi
Daya sacrificial
Lapisan Antara :
Menambah ketebalan
Ketahanan kimia
Adhesi antara primer dan topcoat
Topcoat
Ketahanan cuaca dan kimia
Memberikan warna dan kilap
Mencegah jamur
BARRIER SACRIFICIAL INHIBITIF
Mekanisme Proteksi Lapisan Cat
Barrier
Mencegah kandungan air dan oksigen
mencapai permukaan baja
Inhibisi
Menghambat proses korosi elektrokimia
Sacrificial
Pigmen yang mengandung seng akan
terkorosi menggantikan baja
PRODUK KARAT TANPA PENGARUH
INHIBITOR
PENGARUH INHIBITOR PADA PRODUK
KARAT
Coating Types

Coal tar enamels in use 80+ years not used very

much today Health and air quality concerns,
particularly with older applications of this type.

Crosshead-extruded polyolefin with asphalt/butyl

adhesive in use 40+ years - poor adhesion to steel -
limited storage (except with carbon black) - Tendency
for tear to propagate along pipe length Nonpolluting

Mill-applied tape in use 30+ years susceptible to

UV and thermal blistering storage potential,
shielding CP from soil - stress disbondment.

DR.ANDI RUSTANDI-
12
DTMM-FTUI
 Dual-side-extruded polyolefin with butyl adhesive - in use 25+
years - Difficult to remove coating - Excellent resistance to cathodic
disbondment - Good adhesion to steel - Nonpolluting

Fusion-bonded Epoxy (FBE) in use 35+ years has exacting

application parameters and high application temperature is subject
to steel pipe surface imperfections - high moisture absorption -
Lower impact and abrasion resistance. Has excellent resistance to
cathodic disbondment - excellent adhesion to steel - excellent
resistance to hydrocarbons and has low current requirements.

Multi-layer epoxy/extruded polyolefin systems (Tricoat systems).

Higher initial cost - limited applicators - possible shielding of CP
current - exacting application parameters.
Highest resistance to cathodic disbondment - lowest current
requirements - excellent adhesion to steel - excellent resistance to
hydrocarbons - high impact and abrasion resistance.

DR.ANDI RUSTANDI-
13
DTMM-FTUI
CONTOH APLIKASICOATING
ORGANIK ( PAINTING)
DR.ANDI RUSTANDI-DTMM-FTUI 19
DR.ANDI RUSTANDI-DTMM-FTUI 20
DR.ANDI RUSTANDI-DTMM-FTUI 21
DR.ANDI RUSTANDI-DTMM-FTUI 22
DR.ANDI RUSTANDI-DTMM-FTUI 25
DR.ANDI RUSTANDI-DTMM-FTUI 26
DEGRADASI KOMPONEN BINDER
(POLIMER) DALAM CAT
DEGRADASI FOTO :
AKIBAT CAHAYA TAMPAK
ATAU UV (< 400 nm)
DEGRADASI RADIASI :
AKIBAT RADIASI SINAR
ELEKTROMAGNETIK

DEGRADASI THERMAL : DEGRADASI BIOLOGI :

AKIBAT TEMPERATUR TINGGI AKIBAT SENYAWA
ATAU PROSES OKSIDASI IKROORGANISMA

DEGRADASI KIMIA : DEGRADASI MEKANIK :

AKIBAT ZAT KIMIA, ASAM, AKIBAT GAYA-GAYA MEKANIK
BASA, OKSIDATOR ATAU
REDUKTOR
Blistering ( Pengelupasan Cat)
Lapisan cat :
Membran semi-permeabel : dapat mengabsorpsi air

Blistering

osmotik non osmotik

- Elektro-osmosis
- Cathodic blistering
- Cathodic Disbondment
 Coating Thickness Measurement Principles
1) Magnetic Induction Priciple:
Thickness Gauges utilize this non-destructive priciple when
measuring coatings on ferro-magnetic substrates such as Steel and
Iron. The coatings must be non-magnetic such as; paint, enamel,
aluminum, chrome, copper and brass.

2) Eddy-Current Priciple:
Thickness Gauges utilize this non-destructive priciple when
measuring coatings on non-magnetic substrates such as; Aluminum,
Aluminum Alloys, bronze, copper, brass tin and rustproof weak
magnetic steels. The coatings must be electrically insulating such as;
paint, enamel, plastics, anodized coatings and ceramics.
 Coating System on Marine
Structure
Petroleum Tape and Covering (PTC) System
Electroless
 Metallic Coatings

Widely used to protect steel and to

make other metals more attractive
Zn and Zn alloys on steel: Galvanizing
Al on steel: Aluminizing
Ni + Cr on steel, brass or zinc to give a
bright finish
Cu + Ni + Cr also used for bright finish
Electroplating