TRNG I HC BCH KHOA H NI

VIN CNSH V CNG NGH THC PHM

Bo co:BAO B GHP NHIU LP

Ging vin: TS.V THU TRANG
Nhm 5: 1. Kiu Vn Bnh
2. Nguyn Th Kiu Oanh
Lp: CNTP2014B

H Ni thng 01-2015
MC LC
 I. Gii thiu bao b mng nhiu lp
1.1 nh ngha v mc ch :
Bao b mng nhiu lp l loi bao b c cu to t
nhiu lp vt liu khc nhau nh : Giy, nhm, nha,
Mi lp vt liu c mt c tnh v chc nng khc
nhau. Ty thuc vo mc ch s dng ca bao b v
sn phm c cha ng m c th ghp tng lp li
vi nhau gim thiu nhc im v lm tng u im
ca nhng lp vt liu n .
I. Gii thiu bao b mng nhiu lp
- Cc nh sn xut s dng cng lc (ghp) cc
loi vt liu khc nhau c c mt loi vt
liu ghp vi cc tnh nng c ci thin nhm
p ng cc yu cu bao b. Khi ch mt tm
vt liu vn c th cung cp y tt c cc tnh
cht nh: tnh cn kh, hi m, cng, tnh cht
in tt, tnh nng ch to d dng, tnh hn tt
nh yu cu t ra.
I. Gii thiu bao b mng nhiu lp
- Mng ghp thng c s dng rng ri lm
nguyn liu cho bao b thc phm, dc phm S
hnh thnh mng ghp l vic kt hp c chn la gia
mng nguyn liu ban u, mc in, keo dn, nguyn
liu ph... s dng cc phng php gia cng c nhiu
cng on, a dng.
-Tnh cht cui cng ca mt loi vt liu nhiu lp
ph thuc nhiu vo nhng tnh cht ca cc lp thnh
phn ring l
I. Gii thiu bao b mng nhiu lp

- V kh nng p ng cc chc nng ca bao b

thc phm, bao b nhiu lp p ng tt cc chc
nng ca bao b thc phm.
- Li ch kinh t v tnh ph bin trong thc t bao
b mng nhiu lp t c cc yu cu k thut,
tnh kinh t, an ton, thn thin vi mi trng, tin
dng thch hp cho tng loi bao b, gi gn cht
lng sn phm bn trong bao b, gi thnh r,
 I. Gii thiu bao b mng nhiu lp
1.2 Cu trc v phn loi :
1.2.1 Cu trc:
- Cc polymer khc nhau c s dng ty thuc vo
vai tr ca chng nh l lp cu trc, lp lin kt, lp
cn, lp hn.
- Lp cu trc: m bo cc tnh cht c hc cn thit,
tnh cht in d dng v thng c c tnh chng m.
Thng thng l nhng loi nha r tin. Vt liu
c dng thng l LDPE, HDPE, EVA, LLDPE, PP
(i vi nhng cu trc mm do) v HDPS hay PD
(i vi cu trc cng).
I. Gii thiu bao b mng nhiu lp
- Cc lp lin kt: l nhng lp keo nhit do ( dng
n) c s dng kt hp cc loi vt liu c bn
cht khc nhau.
- Cc lp cn: c s dng c c nhng yu
cu c bit v kh nng cn kh v gi mi. Vt liu
c s dng thng l PET (trong vic ghp mng),
nylon, EVOH v PVDC.
- Cc lp vt liu hn: thng dng l LDPE v hn
hp LLDPE, EVA, inomer,
 I. Gii thiu bao b mng nhiu lp
1.2.2 Phn loi bao b mng nhiu lp theo
vt liu
*Bao b ghp nhiu lp nha vi nhau:
Gm cc mng nha c ghp li vi nhau.
V d:Cc bao b m n lin, ti ngoi bnh,
ko, tr, cafe,.. thng c ghp t BOPP/PE;
PET/PE,...
Cc loi ti bnh snack thng c ghp t
PET/PE, OPP/PE, PET/NPET, PET/CPP,
OPP/CP,...
I. Gii thiu bao b mng nhiu lp

*Bao b nha v cc vt liu khc:

-Bao b ghp nha v kim loi:
Gm cc mng nha v mng kim
loi (thng l nhm) ghp vi
nhau.
V d: PET/PE/Al/PE,
BOPP(PET)/Al/PE,...thng gp
ti tr, cafe ha tan, cafe bt, thc
n nhanh.
 I. Gii thiu bao b mng nhiu lp

Bao b nha v giy:

Giy/PE/Nhm/LDPE dng cho
thc phm kh cn mng ngn hi
nc, kh v nh sng. Lp ngoi
cng l PE chng m. Lp mc in
(cellopane) d in. Lp giy: tng
cng cho bao b.
I. Gii thiu bao b mng nhiu lp
*Bao b giy v nhm :
V d : thng gp ko Sing Gum, ko
Socola,
V nhm c dt mng nn d rch, do
ghp giy tng bn ca nhm.
I. Gii
BAO thiu bao
B TETRA b (TERA
PAK mng nhiu lp
BRIK)?

Bao b tetra pak

l loi bao b
mng ghp rt
nh bao gm 7
lp vt liu
ghp li vi
nhau
 THNH PHN CU TO BAO B
TETRAPAK NHIU LP

Lp 1 Lp 2 Lp 3 Lp 4 Lp 5 Lp 6 Lp 7
(mng (giy in (giy (mng (mng (inomer (LDPE)
HDPE) n) kraft) copoly nhm) hoc Cho
Chng Trang C th mer Ngn copolym php
thm tr v in gp np ca chn er ca bao b
nc, nhn to PE) m, PE) d hn
bo v hnh Lp nh Lp keo v to
lp in dng keo sng, kt dnh lp tr
bn ht, c kt kh v gia tip xc
trong snh hi mng vi sn
bng cng v gia nhm v phm
giy v dai chu giy mng bn
trnh b ng kraft HDPE trong
try c v trong
xc va mng cng
chm nhm
c hc
I. Gii thiu bao b mng nhiu lp
CU TRC BAO B TETRA PAK

1. Nguyn liu

Nhng lp giy ba v nha 75%

Polyetylen 20%
Lp nhm siu mng 5%
 U NHC IM CA BAO B MNG
NHIU LP

* Nhc im :
* u im : + Khng c kh nng chu
+ Khi lng bao b nh nhit cao nn khng th
+ Chng m, chng vi lm bao b cho cc sn phm
khun, chng thm kh tt thc phm cn thanh trng
+ C th sn xut nhit cao
hng lot trn dy chuyn + Bao b mng nhiu lp
cng ngh bao b hin i phn ln ch p dng trn
vi nng sut ln, mc dy chuyn ng gi v
tiu chun ha cao. trng.
+ C kh nng ti ch cao. + Khng nhn thy c sn
phm bn trong.
II. Phng php ch to mng nhiu lp

C 2 phng php chnh: trc tip v gin tip

2.1 Trc tip:
2.1.1 Phng php n cn trc tip :
- Nguyn tc: c thc hin rt n gin. T
cc vt liu ban u l polymer ngi ta cho vo
nhng ng dn khc nhau trn thit b n cn sau
c dn vo mt ng ng chung v n cn trc
tip ra cc mng ghp.
II. Phng php ch to mng nhiu lp
2.1.1 Phng php n cn trc tip:
- u im: tit kim thi gian v hn ch hin
tng tch lp gia cc lp mng ghp.
- Nhc im: do trc tip n cn t nhiu loi
vt liu nn s ng u b mt khng cao. Phi
da vo nng chy ca tng loi nha trc
khi n p cng nh cc vt liu n cn phi
c cu trc tng t nhau.
 II. Phng php ch to mng nhiu lp
2.1.2 Phng php n thi:
- Nha nng chy c y qua mt khe to hnh vnh
khuyn, thng b tr thng ng, to thnh mt
ng thnh mng. khng kh c a vo thng qua
mt l hng gia khun thi vo bn trong thi
phng ng. Pha trn khun ngi ta b tr mt vng
khng kh tc cao lm ngui mng phim nng.
ng mng sau tip tc i ln, tip tc c lm lnh
n khi n i qua con ln lm dp li to thnh
mng i. Mng i ny sau c a ra khi thp
n thng qua mt h thng cc con ln.
II. Phng php ch to mng nhiu lp
- Thng thng, khong t l gia khun v ng
mng thi t 1,5 - 4 ln so vi ng knh khun.
Mc ko cng ca mng khi chuyn t trng
thi nng chy sang ngui c theo chiu bn knh
ln chiu dc ng c th d dng iu khin bng
cch thay i th tch khng kh bn trong ng v
thay i tc ko. iu ny gip cho mng thi
n nh hn v tnh cht so vi mng c hay n
truyn thng ch c ko cng dc theo chiu n.
II. Phng php ch to mng nhiu lp

Hnh nh Phng php n thi

II. Phng php ch to mng nhiu lp

2.2 Phng php gin tip:

i vi phng php ny trc tin ngi ta phi sn
xut ra cc loi mng n khc nhau sau ghp
chng li vi nhau theo phng php p nhit c hoc
khng c lp kt dnh. Trong phng php ghp ny
i hi cc mng ghp phi c s tng thch v cu
trc v b mt ca tng lp mng.
II. Phng php ch to mng nhiu lp

*Phng php n cn gin tip:

- Nguyn tc: cng c thc hin trn cng
mt thit b nhng phng php tin hnh khc
nhau. Trn cng mt ng dn cc vt liu
khng c n ra cng lc m cc lp c
n ra theo trnh t nht nh. Khi lp mng th
nht c n ra, lp nha u tin kh li hay
ng rn th lp nha th hai c tri ln
lp nha th nht v trnh t c nh vy th
mng ghp s c to ra.
II. Phng php ch to mng nhiu lp
* Yu cu ca qu trnh:
- Trong qu trnh n cn nguyn liu plastic phi khng
c ln nc do nc s lm cho cu trc ht tr nn
khng ng u v lm gim lin kt gia cc ht plastic
khi n cn.
- ng thi phi ch n nhit trong qu trnh n cn
nu qu cao c th gy h hng cu trc ca plastic.
- Lp mng phi c kh nng hn dn nhit tt v c tnh
tr i vi sn phm phi c tnh chng thm nc tt.
 III. CC PHNG PHP GHP MNG
3.1. Phng php ghp t :

- phng php ghp t l phng php ghp bng keo, ti

thi im ghp hai lp vt liu vi nhau cht kt dnh (keo)
trng thi lng. y l phng php ghp c s dng kh rng
ri c bit ng dng nhiu nht khi ghp mng nhm vi giy.
- Keo s dng trong phng php ghp ny l dng keo
polymer nhn to gc nc.Trong qu trnh ghp keo trng thi
lng chng s thm thu qua mt lp vt liu v bay hi sau .
III. CC PHNG PHP GHP MNG

A. Cun x 1 E. B phn ghp dn

B. B phn trng keo F. Cc l p v cng mng
C. B phn sy G. Cun thu
D. Cun x 2
Keo c trng ln lp vt liu1 t c tnh thm nc hn, sau
ngay lp tc c ghp vi lp vt liu th 2. B phn ghp gm
cp l trong c mt l c m Crom v mt l cao su. Sau khi
ghp nc cha trong keo s bay hi ti b phn sy, keo kh to
kt dnh gia hai lp vt liu.
 III. CC PHNG PHP GHP MNG

3.2 Ghp kh khng dung mi:

- L phng php ghp bng keo, nh tn cng ngh ch ra,

k thut ghp mng khng dung mi khng s dng ti cc loi
keo c gc dung mi m s dng loi keo 100% rn. Nh ta
c th gim mt cch ng k vic tiu th nng lng tiu tn
cho cc cng on sy kh dung mi trong keo hoc cho vic
thi v thng gi.
- Keo c s dng l loi keo 1 hoc 2 thnh phn, loi keo
mt thnh phn c dng ch yu ghp vi giy.
III. CC PHNG PHP GHP MNG

- ghp bng keo khng dung mi, i hi phi c b phn

trng keo c bit, bng cch dng trc trng keo phng thay
v trc khc, gm cc trc c gia nhit v cc trc cao su.
Sc cng b mt ca mng phi c ch c bit, x l
bm dnh, v bm dnh ban u ca keo rt yu khi
cha kh. Lp keo c trng vo khong t: 0.8-1.5g/m2.
 III. CC PHNG PHP GHP MNG
Cc u im ca cng ngh ghp mng khng dung mi nh sau:
- Gim c ting n do bi khng c h thng thng gi
- Khng cn st dung mi trong lp mng ghp, do rt thch
hp cho vic dng lm bao b thc phm, dc phm.
- Khng gy nhim khng kh
- Chi ph u t thp
- Khng cn sy qua nhit
- Khng cn bo v s n gy ra dung mi
- Yu cu v mt bng t
- Chi ph sn xut thp
- Tc sn xut cao
Cng ngh ghp mng khng dung mi l cng ngh ghp mng
tin tin nht hin nay trong lnh vc ghp mng, cc nh sn xut
v bin i bao b trn th gii ang chuyn sang phng php
ghp mng khng dung mi ny.
III. CC PHNG PHP GHP MNG

3.3 Ghp n:
Phng php: s dng nhit lm tan chy b mt tip
xc gia cc lp vt liu. Sau dng p lc ghp cc lp
vt liu vi nhau
IV. PHNG PHP BAO GI BAO B
TETRA PAK (TERA BRIK)?
 IV. CCH NG GI BAO B TETRA PAK

Ghp t

Phng
php
ghp mng
Ghp t
ghp n

Ghp kh
khng
dung mi

Ghp n
 X L BAO B TETRA PAK SAU KHI S DNG

Bao b tetra pak sau khi s dng c thu gom v ti ch, sau khi
ti ch c th tn dng c 50-55% bt giy

Giy c th ti ch ti 6 ln trc khi trn hoc t b tit

kim nng lng, bo v mi trng

Chng c th ti ch thnh nhng sn phm c gi tr v c bit l

khng gy nhim mi trng nh tm lp nh, vn p chng thm,
phn bn, vn phng phm, danh thip, v bt ch, bao th
MT S MU BAO B PH BIN CA TETRA PAK
Tetra
Rex

Tetra
Recart

Tetra
Brik
Tetra
Classic
 U NHC IM CA BAO B TETRA PAK
u im:
Gim tn tht ti a hm lng vitamin (gim hn 30% so vi chai thy tinh)
m bo sn phm khng b bin i mu, mi
Thi gian bo qun di hn so vi cc sn phm khc nhit thng
Ngn cn s tc ng ca nh sng v oxy
D dng vn chuyn v s dng
C th ti ch nn gim thiu nhim mi trng
m bo cho sn phm c v trng tuyt i

Nhc im:
Quy trnh sn xut phc tp
Khng nhn c sn phm bn trong
Khng c kh nng chu nhit cao nn khng th lm bao b cho cc sn
phm thc phm cn thanh trng nhit cao
 TI LIU THAM KHO

1. K thut bao b thc phm, ng Th Anh o,NXB

i hc quc gia thnh ph H Ch Minh.
2. Quyt nh ca th tng chnh ph 178/1999Q-TTg
ngy 30/8/1999; 95/2000Q-TTg ngy 15/8/2000
Quy ch Ghi nhn hng ha lu thng trong nc v
hng ha xut khu, nhp khu.
3. www.ebook.edu.vn
4. www.khotailieu.vn

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