VALIDATION OF SHELL AND TUBE HEAT EXCHANGER

AT VCM-3 PLANT BY USING HTRI SOFTWARE

BY :
FIRZA ASA IMAMA
IRVAN DWI JUNIANTO
MUHAMMAD JAMAKSARI

SPECIAL THANKS TO:

Mr. Widi Prasetyo
Mr. Fraidijansyah

STATE POLYTECHNIC OF NATIONAL INSTITUTE OF Mr. Andi Arista

MALANG TECHNOLOGY BANDUNG

TIONAL INSTITUTE OF TECHNOLOGY BANDUNG )

 PRODUCT OF PT. ASAHIMAS CHEMICAL

In the VCM production process there are

some equipments, one of these equipments
HCl PVC is HEAT EXCHANGER

VCM NaOH
SPECIAL
TASK

F-NaOH NaClO

TIONAL INSTITUTE OF TECHNOLOGY BANDUNG )

 BACKGROUND

This is to validate the shell and tube heat

exchanger at VCM-3 Plant. After the validation, it
can be used for supporting data in the performance
analysis by the company.

TIONAL INSTITUTE OF TECHNOLOGY BANDUNG )

 List of Heat Exchanger

HE-X201,HE-X202,HE-X203,HE-X204,HE-X205,HE-X205
#200

HE-X302, HE-X305, HE-X308, HE-X310, HE-X311, HE-X313, HE-

#300 X317,HE-X319

HE-X402 A/B
#400

HE-X504 A/B, HE-X508. HE-X511, HE-X512

#500

HE-X601, HE-X603
#600

TIONAL INSTITUTE OF TECHNOLOGY BANDUNG )

 HOW THE SHELL AND TUBE HEAT
EXCHANGER WORKS

Example : HE-X319 LP STEAM EDC OUT

IN

EDC IN
LP STEAM OUT

TIONAL INSTITUTE OF TECHNOLOGY BANDUNG )

 PARAMETERS
EVALUATED

HEAT EXCHANGED (Q)

SURFACE AREA HEAT TRANSFER (A)

PRESSURE DROP AT TUBE AND SHELL (P)

OVERALL HEAT TRANSFER COEFFICIENT SERVICE, CLEAN, AND ACTUAL (U)

MEAN TEMPERATURE DIFFERENCE (MTD)

% OVERDESIGN

TIONAL INSTITUTE OF TECHNOLOGY BANDUNG )

 RESULT

Equipment Paramater Unit Data Design Validation

Overdesign % 10 -73,55
U service Kcal/hr.m2.oC 303,06 314,98
U clean Kcal/hr.m2.oC 422,39 87,66

HE-X313 U actual Kcal/hr.m2.oC - 83,31

P tube Kg/cm2 0,059 0,068
P shell Kg/cm2 0,021 0,785
MTD oC 18,4 17,9

Equipment Paramater Unit Data Design Validation

Overdesign % 10 -60,91
U service Kcal/hr.m2.oC 631 400,75
U clean Kcal/hr.m2.oC 892,8 164,52
Kcal/hr.m2.oC
HE-X508 U actual - 156,64

P tube Kg/cm2 0,006 0,0011

P shell Kg/cm2 0,13 0,178
MTD oC 20,7 17,3

TIONAL INSTITUTE OF TECHNOLOGY BANDUNG )

 Method of Discussion
(Why %overdesign value is negative ?)

% OVERDESIGN NEGATIVE

Uservice > Uactual

Uservice Uactual

MTD hi and ho

Fouling
Velocity
Factor

TIONAL INSTITUTE OF TECHNOLOGY BANDUNG )

 CONCLUSION

Need to be replicated in the HE-

X313 and HE-X508 by analyzing
the performance

Field data check need to be done

to find out that the heat
exchanger works according to
design or writting error occurs in
the data sheet design, especially
for MTD, pressure drop, and
fouling factor

TIONAL INSTITUTE OF TECHNOLOGY BANDUNG )

 THANK YOU

TIONAL INSTITUTE OF TECHNOLOGY BANDUNG )