IOT in Manufacturing

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The Basics
• 87% of people haven't heard this
• IOT refers to – the devices that collect & transmit data via internet
• Simplest example can be ATM’s, which were first IOT objects as far back as
1974
• In 2008 more objects were connected with the internet v/s people
• By 2020, 250,000 vehicles will be connected to the internet (Abhishek’s
smart cars)
• Google and Samsung are investing in home devices – Google bought Nest
Labs, Samsung bought Smart Things
• Connected kitchen could save F&B industry as much as 15% annually
• IOT will add $10-$15 Trillion to global GDP in next 20 years
• 2014: 4.9 billion connected devices
So What Is Internet Of Things?
• Simply put, this is the concept of basically connecting any device with
an on and off switch to the Internet.
• This includes everything from cellphones, coffee makers, washing
machines, headphones, lamps, wearable devices and almost
anything else we can think of.
• This also applies to components of machines, for example a jet
engine of an airplane or the drill of an oil rig.
How Does This Impact Us?
• The new rule for the future is going to be, "Anything that can be
connected, will be connected.“
• But why, we want everything to talk to each other?
• Why not, Say for example you are on your way to a meeting; your car could have
access to your calendar and already know the best route to take. If the traffic is
heavy your car might send a text to the other party notifying them that you will
be late.
• Your alarm clock wakes up you at 6 a.m. and then notifies your coffee maker to
start making coffee for you.
• Your office equipment knew when it was running low on supplies and
automatically re-ordered more.
IOT In Manufacturing
• The Internet of Things (IoT) is changing business models, increasing
output, and automating processes across a number of industries.
• Manufacturers across all areas —automotive, chemical, durable
goods, electronics, etc. — have invested heavily in IoT devices, and
they're already reaping the benefits.
• Manufacturers utilizing IoT solutions in 2014 saw an average 28.5%
increase in revenues between 2013 and 2014, according to a TATA
Consultancy Survey.
• IoT for manufacturing can harness the data from machines and
equipment to transform the processes and systems of the modern
factory environment
IoT in Manufacturing is IIoT
• IIoT is fine mixture of IoT and Industry 4.0, that makes it to Industrial
Internet of Things
• In simplistic terms the IIoT connects the world of industrial Things like
sensors, actuators, controllers, robots, etc to computational
capabilities residing in Internet-based storage and analytics.
IoT V/s IIoT
IOT IIOT

FOCUS ON Convenience for individual consumers. Return on investment by improving

efficiency, safety, and productivity.

SYSTEM BREAKDOWN Do not immediately create emergency Often creates life threatening or other
situation. Important but not critical. emergency situations. Mission critical.

DRIVING PHILOSOPHY Human Productivity Machine Productivity

APPLICATIONS Consumer level-devices : Systems used in high stakes industries :

 Wearable fitness tools  Manufacturing
 Smart home thermometers  Aerospace
 Defences
 Energy
Transformation in Manufacturing with IIoT
• By 2025 IIoT will deliver upto $2.3 Trillion in manufacturing
• The factory opportunity:
• Add end to end intelligence
• Extract new insights from data
• Enable new services
• Predictive maintenance
• Improved yields
• Higher quality will be achieved
• Remote management
Transformation in Manufacturing with IIoT
• The Industrial Internet of Things for manufacturing is a platform that
combines the capabilities of analytics, cognitive computing, and the
IoT to drive operational efficiency across the factory value chain.
• Using IIoT technology in a manufacturing setting can reduce the rate
of defects by 48%
• Benefits to manufacturing in three main ways:
• It helps plans get 100% efficiency out of there equipment by identify and solving
issues before they cause cost delays
• It makes processes and operations cognitive, so factories can produce maximum
quality from raw materials
• It helps managers to manage resources better and improve workers expertise
Benefits
• Reduced operational costs
• Lower maintenance costs
• Improved decision making
• Higher customer satisfaction
• Continuous Improvement
• Made to order will be better
• Just in time
Fujitsu and Microsoft
• Fujitsu converted its semi conductor factory into plant growing factory
• Semi conductor factory was closed due to reduced production and Fujitsu wanted to
use the space into something good
• Product changed from conductors to plants
• But the concepts of quality management , production management and efficiency
remained the same
• Faced issues and hard time to manage data
• With the help of Microsoft IIoT
• Fujitsu was able to have real time visualization of process and analytics, and it improved the
production
• With Windows no need to stay in the office to validate and analyze data
• Decreased the time and effort required for engineering
• Everything is controlled though one tablet, the room temperature, Co2 level, Humidity etc