Professional Documents
Culture Documents
PRESENTATION
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OUTLINE
1) INTRODUCTION 2) MANUFACTURING PROCESS
• Company overview • Drawing
• Quality policy • Stranding
• Mission & Vision • Triple extrusion
• Sales revenue • Screening
• Sheathing
• Customers
• Product quality certification 3) QUALITY CONTROL &
• Registrations & certifications TESTING FACILITIES
• Inspection flow
• Product range
• Testing facilities
4) PROJECT REFERENCES
5) SAFETY BRIEFING
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INTRODUCTION
Location:
Lot 42, Jalan Merbau Pulas
Kaw. Perusahaan Kuala Ketil
09300 Kuala Ketil, Kedah
Malaysia
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EVACUATION PLAN
Post C H Scrap Room Post D H H Post E
B
Assembly Point H
Aluminium HV Plant E Plant D Plant C
Main Entrance Plant Plant
Fire Exit
H Hydrant
Assembly Point-A
For Group:-
Main Office, Aluminium
Plant, Upcast, CCV-Line,
Plant E, F, Packing, Post-A
& Canteen. H
QC and R&D
Plant
Plant F Plant A Plant B
Main Office
Upcast
Plant
Electrical
Forklift
Workshop
Packing Area 4 Post B Workshop
Post A H H H H H 4
COMPANY OVERVIEW
Address : Lot 35 & 42, Jln Merbau Pulas, Kawasan Perusahaan Kuala Ketil,
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MANPOWER
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QUALITY POLICY
• GOOD QUALITY
• PROMPT DELIVERY
• COMPETITIVE PRICE
• INNOVATION
• FLEXIBILITY
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COMPANY
MISSION
COMPANY
MISSION
TO BE THE PREMIER
SOURCE OF CERTIFIED
WIRE AND CABLE
COMPANY
VISION
GOOD QUALITY-PROMPT DELIVERY-
COMPETETIVE PRICE-INNOVATION-FLEXIBILITY
COMPANY
BUSINESS STRATEGY
EFFICIENCY-DISCIPLINE- INTEGRITY
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SOUTHERN CABLE: CODE OF ETHICS
• Organization’s relations
• Customers, suppliers, competitors, employees, government,
HONESTY investors and the community.
CODE OF
ETHICS FAIR • Irrespective of gender, creeds, ethnic
EMPLOYMENT origin, age or disability
• Staffs are treated with dignity and respect
HEALTH,
SAFETY & • All employees and other users
WELFARE • Dealt with compassionately, fairly and with sensitivity
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COMPETENCY
SOUTHERN CABLE
CARING CULTURE CORE COMMITTED
COMPONENTS
CONSISTENCY
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SALES REVENUE 2002 – 2013
450 428
408
393
400 371
350 320 330
300
240
250
200
149
150
92
100
40 54
38
50
0
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Year 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
RM (Million) 38 40 54 92 149 240 320 330 371 393 408 428
% Increase Nil 5.3% 35.0% 70.0% 62.0% 91.0% 33.0% 3.0% 12.4% 6.0% 3.8% 4.9%
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PRODUCT BREAKDOWN JAN-DEC 2013
Percentage (%)
3.68
1.42
5.37
14.72 35.94
Low Voltage Cables
MV Cables (Up to 33KV)
Telecommunication Cables
Fire Resistant Cables
Instrument Cables
38.87
Others ( AL, Cu Strip & Busbar)
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INDUSTRIES
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CUSTOMERS
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PRODUCT QUALITY CERTIFICATION
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REGISTRATIONS & CERTIFICATIONS
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PRODUCT RANGE
1. LOW VOLTAGE CABLES (Up to 3kV)
2. MEDIUM VOLTAGE CABLES (3kV up to 33kV)
3. FIRE RESISTANT CABLES
4. OVERHEAD CABLES & CONDUCTORS (AAC, AAAC & ACSR)
5. OVERHEAD CABLES (AERIAL BUNDLED CABLES FOR LOW VOLTAGE &
MEDIUM VOLTAGE)
6. INSTRUMENT CABLES
7. TELECOMMUNICATION SYSTEM (COPPER & OPTICAL FIBRE CABLES
8. COAXIAL CABLES
9. COPPER STRIPS
10. COPPER RODS
11. ALUMINUM RODS
12. BUSBARS
13. OFF-SHORE CABLES
14. SHIPBOARD CABLES
15. HIGH VOLTAGE CABLE (45kV, 52kV, 66kV, 132kV)
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MANUFACTURING PROCESS
Copper Furnace
Copper Rod
Aluminium Furnace
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DRAWING
Copper rod is placed at The rod is drawn and Drawn wires is wound
pay off location annealed at the same on small bobbin
time
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STRANDING
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INSULATION
Die
Extrusion Machine
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TRIPLE EXTRUSION
Insulation Shield
Insulation
Conductor Shield
Conductor
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TRIPLE EXTRUSION
Use of X-Ray component Input path for insulation Storage of polymer resin in
(SIKORA) for cable process clean room (contamination
centering control)
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TRIPLE EXTRUSION
Cabling Taping
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ARMOURING PROCESS
Armouring Taping
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BRAIDING PROCESS
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SCREENING
Cable core enter the Screening of cable core Apply of copper tape
screening machine
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SHEATHING & EMBEDDING
Die Embossing
Roller
Extrusion Machine
ROUTINE TESTS :
• Incoming inspection
• In-process inspection (in-line production)
• In-process inspection (sample to qc lab)
• Final inspection (final product before delivery)
SAMPLE TESTS :
• Fat (factory acceptance test) based on Itp (inspection test plan)
– before delivery
TYPE TESTS :
• To demonstrate the quality performance to specification or
standards for the customer
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INSPECTION FLOW
Incoming Inspection
In-Process Inspection
Finished Product
Inspection
Pre-delivery Inspection
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FIRE RESISTANT AND
FLAME RETARDANT TESTS
Flame retardant cable (comply with IEC60332-1)
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TESTING FACILITIES
Flame retardant cable (comply with IEC60332-3)
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TESTING FACILITIES
Fire-resistant cable (comply with IEC 60331-21)
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TESTING FACILITIES
COMPLY WITH IEC 60840:2004
CLAUSE 12.3.2 Tests and Sequence of Tests
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TESTING FACILITIES
COMPLY WITH IEC 60840:2004
CLAUSE 12.3.2 Tests and Sequence of Tests
Tan δ Measurement
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TESTING FACILITIES
COMPLY WITH IEC 60840:2004
CLAUSE 12.3.2 Tests and Sequence of Tests
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TESTING FACILITIES
COMPLY WITH IEC 60840:2004
CLAUSE 12.3.2 Tests and Sequence of Tests
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TESTING FACILITIES
COMPLY WITH IEC 60502-1
PD HV
TEST TEST
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TESTING FACILITIES
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TESTING FACILITIES
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PACKING & DELIVERY
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PREVIOUS EXPERIENCES IN
POWER PLANT
1) CMC/SEPCO
Project: TNB Janamanjung at Seri
Manjung, Perak. (MV, LV and Control
Cable)
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PREVIOUS EXPERIENCES IN
POWER PLANT
3) SinoHydro Corporation, China
& Alstom
Project: Bakun Hydroelectric Plant,
(Turbine Instrument and control
cable)
RM 10 million
4) CMEC Engineering
Project : Kindurong, Bintulu Coal Fire
Power Plant
Power & Control Cables
RM 5 million
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PREVIOUS EXPERIENCES IN
POWER PLANT
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PROJECT REFERENCES (> RM 5M)
6) NLE Electrical Engineering Sdn. Bhd.
Project : Infineon, Kulim
Medium Voltage & Power Cables
8) Toyo Thai
Project : Lynas, Kuantan, Pahang
Instrument & Power Cables
RM 35m
Completion : Year 2011-2013
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PROJECT REFERENCES (> RM 5M)
10) Q Cells
Project : Q Cells Mfg Plant
Power & Control Cables
RM 8.9m
Completion : 2009
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PROJECT REFERENCES (> RM 5M)
11) Invensys Rail
Project: Double Track Electrified Project from Seremban to Gemas
Instrument, Power & Signal Cables
Year 2010- 2013: RM 9.86m
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PROJECT REFERENCES (> RM 5M)
12) Siemens-USS (Union Switch & Signal)
Project : Rawang – Ipoh (Electrified Double Track)
Instrument, Power & Signal Cables
Year 2002 & 2006: RM 10.73m
Year 2007 & 2009: RM 8.34m
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PROJECT REFERENCES (> RM 5M)
13) Balfour Beatty Ansaldo JV
Project : Ipoh – Padang Besar (Electrified Double Track)
Instrument, Power, Signal Cables and Medium Voltage Cable
Awarded contract : RM40.1m Year : 2012 - 2013
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PREVIOUS EXPERIENCES IN RAILWAY
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PREVIOUS EXPERIENCES IN RAILWAY
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CURRENT PROJECT IN RAILWAY (KVMRT)
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CURRENT PROJECT IN RAILWAY (KVMRT)
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CURRENT UNDERTAKING
POWER PLANT PROJECTS
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FORECAST UNDERTAKING
POWER PLANT PROJECT
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THANK YOU
Q&A
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SAFETY BRIEFING
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