Professional Documents
Culture Documents
OPERATOR QUALIFICATION
PROGRAM
Objectives of this course
• To become qualified to operate a forklift
(aka forktruck or Powered Industrial Truck)
• Learn the rules for safe operation
• How to avoid forktruck accidents
• How to prevent high maintenance cost
• Verify your understand of what you learned
with a quiz
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Qualification Program
Load center
MAXIMUM LOAD
• There will be several weights stenciled on
the nameplate.
• The weights listed will be with the uprights
vertical and the center of gravity of the
load at various distances from the
backrest.
4350# with load center 24” from backrest
24 4350
Name Plate
Tire size
2490 cap when load center
is 20” from backrest 2190 cap when load center
is 30” from backrest
Capacity Load Center
Tire press
Important!
The higher the lift,
the lower the capacity
Movement of the stability triangle
2. Truck is loaded or 1. Truck
stopped quickly stopped, no load
Stability Triangle
Load height is
O.K. if stopped
Stopped to stack, right?
too fast!
Maybe should
be driving
backwards
Driver not at the
controls
FORKS (CONT.)
• When a forklift is
not in use, the forks
must be grounded
and leveled.
yes
no
FORKS (CONT.)
• Under no circumstances
should anyone be allowed
under raised forks,
whether loaded or empty.
• This includes fingers &
toes.
ELEVATION OF FORKS
Operating range
Add or Low
• Forklifts in an unsafe
condition should never be
used.
NATIONAL SAFETY
COUNCIL SAYS . . .
• The most serious defect is BRAKE
FAILURE.
DAMAGE TO FORKLIFT
• If the forklift is damaged in any way or
develops any kind of mechanical problem
while being used it must be immediately
reported to your supervisor.
• Do not park a defective forklift without
tagging it out & telling your supervisor.
OSHA SAYS . . .
• When unable to
see in front of you
because of a large
load, you should
drive backwards
or have a spotter.
PERSONNEL LIFTING
• Employees should never be allowed
to be lifted on the forks unless the
proper personnel basket is used.
• Safety platform must be firmly
secured to the lifting carriage and/or
forks.
• Means shall be provided whereby
personnel on the platform can shut
off power to the truck.
RIDERS
• Under no circumstances
should anyone be on a
forklift except the
operator (unless a safe
place is provided)
• This is the operator’s
responsibility
OVERHEAD CLEARANCE
• Always watch for overhead
clearance such as piping,
overhead doors,
craneways, etc.
• Never get any closer to an
electrical line than 20 feet.
TRAVELING
• Travel should be smooth,
slow, cautious and the
operator must always
look in the direction of
travel before
beginning to
move.
TRAVELING (cont.)
• The mast should be tilted
slightly back, when
possible, while traveling
with a load.
TRAVELING (cont.)
• Forklifts must never
be driven up to
someone standing in
front of a bench or
other fixed object.
OPERATING
Line up
holes with
peg Relief valve
must be
pointed UP
WHEN PARKING
• When parking the forklift be sure it
is not blocking
– Aisles,
– Fire extinguishers,
– Electrical panels , or
– Exit doors.
WHEN PARKING (cont.)
• Shut the engine down,
• Set the handbrake,
• Ground and level
forks,
• Neutralize controls,
and
• Chock wheels if on an
incline.
MOUNTING AND DISMOUNTING