PRAKTIKUM KUALIFIKASI LAS (PKL)

SPESIMEN YANG DI GUNAKAN ADALAH PELAT

NO. BAHAN LOGAM TIPE SAMBUNGAN

KUALIFIKASI POSISI ELEKTRODA
GROUP DASAR BEFELING
V α = 45 0
Pelat A 36
R=¼“

2
Prosedur 300 x 125 x 25,4 E 7016
ASME 1G Backing Strip,
Section IX mm (2 pt) Ø 4,0 mm
T = ¼ “ – 3/8 “
W=3“

AWS Clasification : E 7016 Ø 2,5

Ø 3,2
Ø 4,0

Ampere : 130 – 190 Ampere

Bahan : Nikko Steel

1
 WELDING PROSEDUR SPECIFICATION (WPS)
PREQUALIFIED ___ QUALIFIED BY TESTING ___
or PROCEDURE QULIFICATION RECORDS (PQR)

Identification # _____________________________
Revision : - Date : - By : -
Company Name : KELOMPOK II Authorized : - Date : -
Welding Process (es) : SMAW Type – Manual X Semi-Automatic
Supporting PQR No. (s) : Prequalified Machine Automatic

JOIN DESIGN USED POSITION

Type : Butt Joint Position Of Groove : 1G Fillet : -
Single X Double Weld Vertical Progression : Up Down
Backing : Yes X No
Backing Material : ASTM A 36 ELECTRICAL CHARACTERISTICS
Root Opening : ¼ “ Root Face Dimension : - Tranfer Mode (GMAW) Short-Circuiting
Groove Angle : 45 0 Radius (J – U) : - Globular Spray
Current : AC DCEP X DCEN Pulsed
BASE METALS Other :
Material Spec : ASTM Tungsten Electrodes (GTAW)
Type of Garde : - Size : -
Thickness : Groove : 1” Fillet : - Type : -
Diameter (Pipe) : -
TECHNIQUE
FILLER METALS Stringer or Weave Bead : Stringer in Root and Weaving
AWS Specification : A 5.1 Multi-pass or single Pass (per side) : Multi-pass
AWS Classification : E7016 Number of Electrode : -
Electrde Spacing : Longituginal : -
SHIELDING Lateral : -
Flux : - Gas : - Angle : -
Composition : - Contact Tube to Work Distance : -
Electrode – Flux (Class) : Flux Rate : - Peening : -
E7016 Gas Cup Size : - Inter-pass Cleaning : Wher Brush

PREHEAT POSTWELD HEAT TREATMENT

Preheat Temp. Min : - Temp. -
Interpass Temp. Min : - Max : - Time. -

Pass or Filler Metals Current

Travel
Weld Process Type & Amps. Or Wire Volt Joint Details
Class Diam. Speed
Layer (s) Polarity Feed Speed

1. Root SMAW E7016 4 Φ mm DCEP 140 Ampere 71 V 50 mm

min
2. Hot-pass SMAW E7016 4 Φ mm DCEP 160 Ampere 71 V 80 mm
min
3. Fill SMAW E7016 4 Φ mm DCEP 160 Ampere 71 V 100 mm
min
4. Backing SMAW E7016 4 Φ mm DCEP 170 Ampere 71 V 150 mm
min
Rge. 130-190 A

2
 PROCEDUR QUALIFICATION RECORD (PQR) # ______
TEST RESULTS
TENSILE TEST
Specimen Ultimate Tenstile Ultimate Unit Character of Failure
Width Thickness Area
No. Load, lb Stress, psi And Location

GUIDED BEND TEST

Specimen
Type of Bend Result Remarks
No.

1. Side Bend Terdapat 3 Retak Ada cacat yang dimensinya panjang 3,7 mm

2 mm, 1 mm ; didalam cacat terdapat slag inclusion

2. Side Bend Terdapat 3 Retak Untuk dimensi cacat 3,2 mm ; 2,45 mm ; 2 mm

Didalam cacat terdapat slag

VISUAL INSPECTION
Appearance ______________________________ Radiographic – Ultrasonic Examination
Undercute _______________________________ RT report no. __________________ Result __________
Piping Porosity ___________________________ UT report no. __________________ Result __________
Convexity _______________________________ FILLET WELD TEST RESULTS
Test date ________________________________ Minimum size multiple-pass Maximum size single-pass
Witnessed by ____________________________ Macroetch Macroetch
1. _________ 3. ________ 1. ________ 3. ________
2. _________ 2. ________
All-weld-metal tension test
Other Test
Tensile strength, psi _______________________________
Yeld point/strength, psi _____________________________
Elongation in 2 in, % _______________________________
Laboratory test no. __________________________

Welder’s Name __________________________ Clock no. _________________ Stamp no. _____________

Tests conducted by ______________ Laboratory
Test number _____________________________________
Per ____________________________________________

We, the undersigned, certify that the statements in this record are correct and that the test weld’s were prepared, welded, and
tested in confermance with the requiretments of Section 4 of AWS D1.1/D1.1M, (2006) Structural Welding Code – Steel.

Signed ___________________________________________
Manufacturer Contractor

By ___________________________________________
Title ___________________________________________
Date ___________________________________________
_______________ _____________________________________________________________________________________
Form E-1 (Back)

3
 WELDER, WELDING OPERATOR OR TACK WELDER
QUALIFICATION TEST RECORD
Type of Welder 1G
Name _______________________________________________________________ Identification No. ________________
Welding Procedur Spesification No. ______________________ Rev. _____________________ Date. ________________

Record Actual Values

Used in Qualification
Variable Qualification Range
Process/Type [Table 4.11, item (1)] SMAW
Electrode (single multiple) [table 4.11, item (8)] Multiple
Current/Polarity _________________ 130 – 190 Ampere

Position [Table 4.11, item (4)] 1G ____________________

Weld Progression [Table 4.11, item (6)] _________________ ____________________

Backing (YES or NO) [Table 4.11, item (7)] Yes ____________________

Material/Spec. ASTM A 36
Base Metal
Thicness : (Plate)
Groove 1“ ____________________
Fillet _________________ ____________________
Thickness : (Pipa/tube)
Groove _________________ ____________________
____________________
Fillet _________________
____________________
Diameter (pipe) _________________ ____________________
Groove _________________ ____________________
Fillet _________________
Filler Metal [Table 4.11, item (3)]
Spec No. A 5.1
Class E7016
F-No. [Table 4.11, item (2)] _________________ ____________________
Gas/flux Type [Table 4.11, item (3)] _________________
Other ______________________________________________________________________

VISUAL INSPECTION (4.8.1)

Acceptable YES or NO
Culded Bend Test Results (4.30.5)
Type Type Result
Result

Side Bend Ada cacat retak dengan max. ukuran Side Bend Ada cacat retak dengan max. Ukuran
3,7 mm 3,2 mm
Fillet Test Results (4.30.2.3 and 4.30.4.1)
Appearance __________________________________ Fillet Size ______________________________________
Fracture Test Root Penetration __________________ Macroetch _____________________________________
(Describe the location, nature, and size of any crack or tearing of the specimen)

4
LEMBAR KERJA PESANAN UNTUK MEMBUAT BATANG UJI
Work Sheet for Making of Test Piece Order

Laporan No : - Alat Ukur : -

Report No
Suhu : -
Komoditi : - Temperature
Comodity
Standar Uji : AWS D1.1
Di buat untuk : Welder Qualification Test Standard Test Plate for Unlimited
Executed for Side Bend Test Thickness – Welder
Qualification
Di Uji Tanggal : 5 Februari 2007 Hal : Dari :
Test date on Sheet Of

Uraian :
Description

Di Saksikan Oleh : Kepala Lab. Logam : Teknisi :

Winessed By Metal Lab. Leader Technician
Penyelia :
Supervisior

5
LEMBAR KERJA PESANAN UNTUK MEMBUAT BATANG UJI
Work Sheet for Making of Test Piece Order

Laporan No : - Alat Ukur : -

Report No
Suhu : -
Komoditi : - Temperature
Comodity
Standar Uji : AWS D1.1
Di buat untuk : Side Bend Test (2 pesanan) Test Standard
Executed for

Di Uji Tanggal : 5 Februari 2007

Test date on

Uraian :
Description

25,4 mm

150 mm

Di Saksikan Oleh : Kepala Lab. Logam : Teknisi :

Winessed By Metal Lab. Leader Technician

Penyelia :
Supervisior

6
 LEMBAR KERJA UJI LENGKUNG
Work Sheet for Bend Test

Laporan No : - Alat Ukur : -

Report No
Suhu : -
Komoditi : - Temperature
Comodity
Standar Uji : AWS D1.1
Di buat untuk : - Test Standard
Executed for

Di Uji Tanggal : 5 Februari 2007

Test date on

Uraian :
Description

Contoh No. Side Bend Test Side Bend Test

Samples No. 2 1
Batang No.
2 1
Specimens No.
mm, lebar x tebal, mm Tebal 10, 275 x Lebar 24,9 Tebal 10,7 x Labar 25,1
mm, widht x thickness, mm 255,8475 mm 268,57
Diameter Duri Lengkung
1,5 “ 1,5 “
Pin Diameter of Bending
Sudut Lengkung
Guid Bend Test 180 0
Bend Angle
Hasil Uji 3 cacat : 1. 3,2 mm 3 cacat : 1. 3,7 mm
Test Result 2. 2,45 mm 2. 2 mm
3. 2 mm 3. 1 mm
Ref. AWS D1.1
4.30.5 dan 4.8.3.3
Reject Reject
Di Saksikan Oleh : Kepala Lab. Logam : Teknisi :
Winessed By Metal Lab. Leader Technician

Penyelia :
Supervisior

7
 SEKIAN
dan
Terima Kasih
KELOMPOK
II
8